CN103494316A - Method of dividing batches of re-baked tobacco leaves according to weight - Google Patents
Method of dividing batches of re-baked tobacco leaves according to weight Download PDFInfo
- Publication number
- CN103494316A CN103494316A CN201310463455.2A CN201310463455A CN103494316A CN 103494316 A CN103494316 A CN 103494316A CN 201310463455 A CN201310463455 A CN 201310463455A CN 103494316 A CN103494316 A CN 103494316A
- Authority
- CN
- China
- Prior art keywords
- batch
- weight
- quality
- time
- data
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Landscapes
- General Factory Administration (AREA)
- Stored Programmes (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
The invention discloses a method of dividing batches of re-baked tobacco leaves according to weight. A data acquisition system collects 'original data in an intra-batch process' from the initial batch to the final batch first, and 'effective data in the intra-batch process' are formed according to data removal rules. Batch quality evaluation indexes are calculated on the basis of the original data and the effective data, and a batch quality report and an inter-batch data analysis report are formed in combination with off-line detection data and process exception information. Therefore, operating personnel and quality management personnel can check and monitor process quality conveniently in real time and conduct analysis, adjustment and handling in time. According to the method, on the basis of the dividing of the batches of the re-baked tobacco leaves, process control analysis is introduced to intensify process quality control; the data acquisition system automatically generates an intra-batch quality analysis report and an inter-batch quality analysis report of materials in the same unit about per hour. By means of the method, unusual conditions of production quality can be timely found out, eliminated and improved, as a result, production process control is intensified, the overall quality level of products is increased, and process quality is improved continuously.
Description
Technical field
The present invention discloses a kind of method of dividing by weight redried leaf tobacco batch, in the situation that ad eundem produces in enormous quantities continuously, according to batch defining rule, is intended to form and take batch quality evaluation system that the unit material criticizes as the junior unit analysis.
Background technology
In current domestic tobacco processing industry, beating and double roasting production industry procedure quality is controlled unallocated batch, is that artificial regulation is carried out continuous dosing production with 12000kg/h.The monitoring system imperfection, instability of flow, cause procedure quality restive, and the end product quality fluctuation is large.Quality of production information can only be according to the quality inspection chamber detection notice at that time is single understands, information is single; The overall manufacturing quality condition on the same day will arrive second day and could fully understand by the various quality forms of complicate statistics, and information delay is unfavorable to procedure quality, process analysis procedure analysis.
Summary of the invention
The object of the invention is to overcome above-mentioned prior art deficiency, invent a kind of method of dividing by weight redried leaf tobacco batch, be that to take several extraction system frameworks be platform, the collection of number extraction system, from batch starting batch to finish, is rejected the form of the rules according to data and is criticized the internal procedure valid data.
The method and technology scheme that the present invention divides redried leaf tobacco batch by weight is: take the data collecting system framework as platform, the collection of data collecting system, from batch starting batch to finish, is rejected the form of the rules according to data and is criticized the internal procedure valid data; Calculate batch quality evaluation index on the basis of initial data and valid data, according to batch defining rule, in conjunction with offline inspection data and process exception information form batch quality form and batch between the data analysis form, concrete steps are:
The redrying production line is divided into leaves moisting for the first time (be called for short: moistens), leaves moisting for the second time (is called for short: two profits) beat leaf, blade redrying, packing process, the quality control officer carries out sampling and testing in the place that Moisture Meter and moisture monitoring point are housed respectively, and the testing result typing is counted to extraction system;
According to the production line nominal production capacity inventory of hour, through from being dosed into all process steps of roasting sheet vanning, carry out batch procedure quality as a judgement batch and judge;
And, take leaves moisting operation for the first time as benchmark, leaves moisting operation for the first time: 12000kg/ criticizes; The leaf operation is beaten in leaves moisting for the second time: the batch weight * conversion factor of leaves moisting operation for the first time 1; Blade roasting procedure: the batch weight * conversion factor of leaves moisting operation for the second time 2.
Described conversion factor 1=is the leaves moisting entrance cumulative amount of leaves moisting entrance cumulative amount/for the first time for the second time; Conversion factor 2=bakes machine entrance cumulative amount/moisten for the first time entrance cumulative amount.
Described batch is defined rule and is:
(1) grade: 1. same grade cumulative weight is more than batch weight, by batch weight as several batches of analyses; Same grade cumulative weight is less than batch weight, and this grade is as a batch of analysis.While 2. changing grade, a upper grade last batch of cumulative weight is less than batch weight 1/3rd, is incorporated to a grade in the last consignment of analysis; A upper grade last batch of cumulative weight more than batch weight 1/3rd, is analyzed as a upper grade last batch of;
(2) order of classes or grades at school: during the order of classes or grades at school handing-over, batch cumulative weight of producing when mornig shift is come off duty is 1/2nd more than batch weight, is defined as morning production batch analysis; Batch cumulative weight of producing when mornig shift is come off duty is less than batch weight 1/2nd, is defined as the analysis of middle class in a kindergarten production batch.
Described leaves moisting for the first time, leaves moisting entrance mass flow fluctuation for the second time are 0%-5%, and the fluctuation of blade redrying entrance mass flow is 0%-3%.
Described to moisten for the first time that entrance electronic scale precision control to require be 0.5%, and the some overhaul period is 1 time/week; Leaves moisting for the second time, blade redrying entrance electronic scale precision are controlled and required is 1.0%, and the some overhaul period is 1 time/week.
The inventive method, by the division of redrying batch, has been introduced process Control Analysis, the strengthening process quality control, the number extraction system approximately per hour automatically generate the same unit material batch in, batch between the quality analysis report.Can find in time and eliminate quality of production unusual condition and improve by the method, having strengthened production process control, having improved overall product quality level, the continuous lifting of implementation procedure quality.
the accompanying drawing explanation:
Fig. 1 is that redrying production line of the present invention is by following process chart.
Fig. 2 the present invention rejects the form of the rules according to data and criticizes the internal procedure valid data.
The specific embodiment
At first data collecting system of the present invention gathers from criticizing and starts, to batch end " batch internal procedure initial data ", to reject the form of the rules according to data and " criticize the internal procedure valid data ".Calculate batch quality evaluation index on the basis of initial data and valid data, according to batch defining rule, in conjunction with offline inspection data and process exception information form batch quality form and batch between the data analysis form, concrete steps are:
The redrying production line is divided into a profit, two profits are beaten leaf, blade redrying, packing process, and the quality control officer carries out sampling and testing in the place that Moisture Meter and moisture monitoring point are housed respectively, and the testing result typing is counted to extraction system.According to the production line nominal production capacity inventory of hour, through from being dosed into all process steps of roasting sheet vanning, carry out batch procedure quality as a judgement batch and judge.It is benchmark that weight of material be take a leaves moisting operation, and a leaves moisting operation: 12000kg/ criticizes; The leaf operation is beaten in the secondary leaves moisting: a leaves moisting operation batch weight * conversion factor 1; Blade roasting procedure: secondary leaves moisting operation batch weight * conversion factor 2.
The inventive method aims to provide a kind of redrying batch of eliminating above-mentioned deficiency and divides the method that quality testing is estimated.It is characterized by: according to the production line nominal production capacity inventory of hour, carry out batch procedure quality through all process steps (from being dosed into roasting sheet vanning) as a judgement batch and judge.
Its method characteristic: (1) take a leaves moisting operation is benchmark, and a leaves moisting operation: 12000kg/ criticizes.(2) the leaf operation is beaten in the secondary leaves moisting: a leaves moisting operation batch weight * conversion factor 1.(3) blade roasting procedure: secondary leaves moisting operation batch weight * conversion factor 2.
Conversion factor 1=bis-profit entrance cumulative amounts/profit entrance cumulative amount; Conversion factor 2=bakes machine entrance cumulative amount/profit entrance cumulative amount.
The processing quality keeper is responsible for each operation section " batch weight " information is safeguarded, as table 1:
table 1 batch accumulative total standard configuration table
Batch define rule:
(1) grade: 1. same grade cumulative weight is more than " batch weight ", by batch weight as several batches of analyses; Same grade cumulative weight is less than " batch weight ", and this grade is as a batch of analysis.
While 2. changing grade, a upper grade last batch of cumulative weight is less than " batch weight " 1/3rd, is incorporated to a grade in the last consignment of analysis; A upper grade last batch of cumulative weight more than " batch weight " 1/3rd, is analyzed as a upper grade last batch of.
(2) order of classes or grades at school: in order of classes or grades at school when handing-over,, batch cumulative weight of producing when mornig shift is come off duty more than " batch weight " 1/2nd, is defined as morning production batch analysis; Batch cumulative weight of producing when mornig shift is come off duty is less than: " batch weight " 1/2nd, be defined as the analysis of middle class in a kindergarten production batch.
1. the redrying production line is produced by following process chart, is divided into a profit, two profits are beaten leaf, blade redrying, packing process.The quality control officer carries out sampling and testing in the place that Moisture Meter and moisture monitoring point are housed respectively, and the testing result typing is counted to extraction system, as shown in Figure 1.
2. to take several extraction system frameworks be platform to the inventive method, and at first the number extraction system gathers from batch starting batch to finish " batch internal procedure initial data ", as shown in Figure 2, according to data, rejects the form of the rules " batch internal procedure valid data ".Calculate batch quality evaluation index on the basis of initial data and valid data, in conjunction with offline inspection data and process exception information form batch quality form and batch between the data analysis form, as shown in table 2.
table 2 batch procedure quality account
The inventive method, by the division of redrying batch, has been introduced process Control Analysis, the strengthening process quality control, the number extraction system approximately per hour automatically generate the same unit material batch in, batch between the quality analysis report.Quality control officer and production operation personnel, by analysis, evaluation, judgement to various quality forms, find in time and eliminate quality of production unusual condition and improve; Strengthen production process control, improved overall product quality level; The continuous lifting of implementation procedure quality, and then realize the division of the described redrying of the inventive method batch and further improve the science of product analysis.
Claims (5)
1. a method of dividing by weight redried leaf tobacco batch is characterized in that:
Take the data collecting system framework as platform, and the collection of data collecting system starts, to batch end, to reject the form of the rules according to data and criticize the internal procedure valid data from criticizing; Calculate batch quality evaluation index on the basis of initial data and valid data, according to batch defining rule, in conjunction with offline inspection data and process exception information form batch quality form and batch between the data analysis form, concrete steps are:
The redrying production line is divided into a profit, two profits are beaten leaf, blade redrying, packing process, and the quality control officer carries out sampling and testing in the place that Moisture Meter and moisture monitoring point are housed respectively, and the testing result typing is counted to extraction system;
According to the production line nominal production capacity inventory of hour, through from being dosed into all process steps of roasting sheet vanning, carry out batch procedure quality as a judgement batch and judge;
And, take leaves moisting operation for the first time as benchmark, leaves moisting operation for the first time: 12000kg/ criticizes; The leaf operation is beaten in leaves moisting for the second time: the batch weight * conversion factor of leaves moisting operation for the first time 1; Blade roasting procedure: the batch weight * conversion factor of leaves moisting operation for the second time 2.
2. method of dividing by weight redried leaf tobacco batch according to claim 1 is characterized in that: described conversion factor 1=is the leaves moisting entrance cumulative amount of leaves moisting entrance cumulative amount/for the first time for the second time; Conversion factor 2=bakes the leaves moisting entrance cumulative amount of machine entrance cumulative amount/for the first time.
3. method of dividing by weight redried leaf tobacco batch according to claim 1, is characterized in that, described batch is defined rule and be:
(1) grade: 1. same grade cumulative weight is more than batch weight, by batch weight as several batches of analyses; Same grade cumulative weight is less than batch weight, and this grade is as a batch of analysis; While 2. changing grade, a upper grade last batch of cumulative weight is less than batch weight 1/3rd, is incorporated to a grade in the last consignment of analysis; A upper grade last batch of cumulative weight more than batch weight 1/3rd, is analyzed as a upper grade last batch of;
(2) order of classes or grades at school: during the order of classes or grades at school handing-over, batch cumulative weight of producing when mornig shift is come off duty is 1/2nd more than batch weight, is defined as morning production batch analysis; Batch cumulative weight of producing when mornig shift is come off duty is less than batch weight 1/2nd, is defined as the analysis of middle class in a kindergarten production batch.
4. method of dividing by weight redried leaf tobacco batch according to claim 1, it is characterized in that: described leaves moisting for the first time, leaves moisting entrance mass flow fluctuation for the second time are 0%-5%, and the fluctuation of blade redrying entrance mass flow is 0%-3%.
5. method of dividing by weight redried leaf tobacco batch according to claim 1, it is characterized in that: the described entrance of leaves moisting for the first time electronic scale precision is controlled and required is 0.5%, and the some overhaul period is 1 time/week; Leaves moisting for the second time, blade redrying entrance electronic scale precision are controlled and required is 1.0%, and the some overhaul period is 1 time/week.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310463455.2A CN103494316B (en) | 2013-10-08 | 2013-10-08 | A kind of method dividing redried leaf tobacco batch by weight |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310463455.2A CN103494316B (en) | 2013-10-08 | 2013-10-08 | A kind of method dividing redried leaf tobacco batch by weight |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103494316A true CN103494316A (en) | 2014-01-08 |
| CN103494316B CN103494316B (en) | 2015-12-23 |
Family
ID=49859655
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310463455.2A Active CN103494316B (en) | 2013-10-08 | 2013-10-08 | A kind of method dividing redried leaf tobacco batch by weight |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103494316B (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106036977A (en) * | 2016-07-26 | 2016-10-26 | 红塔烟草(集团)有限责任公司 | Threshing and redrying processing method |
| CN106333381A (en) * | 2016-08-30 | 2017-01-18 | 上海创和亿电子科技发展有限公司 | Acquisition method and system of tobacco leaf conditioning process time, and server |
| CN109662337A (en) * | 2018-11-19 | 2019-04-23 | 红塔烟草(集团)有限责任公司 | It is a kind of based on the beating and double roasting process quality control method to homogenize |
| CN110839931A (en) * | 2019-11-29 | 2020-02-28 | 河南中烟工业有限责任公司 | Method and system for controlling uniformity of leaf laying and distributing |
| CN110839932A (en) * | 2019-11-29 | 2020-02-28 | 河南中烟工业有限责任公司 | Evaluation method of leaf spreading layout of threshing and redrying |
| CN111972693A (en) * | 2020-07-31 | 2020-11-24 | 上海烟草集团有限责任公司 | Method, device, medium and terminal for identifying abnormal working conditions of tobacco leaf threshing and redrying |
| CN112132378A (en) * | 2020-08-02 | 2020-12-25 | 红塔烟草(集团)有限责任公司 | Threshing and redrying production batch coding method |
| CN112836954A (en) * | 2021-01-28 | 2021-05-25 | 绍兴裕辰新材料有限公司 | Short fiber tracing method, electronic device and storage medium |
| CN115886306A (en) * | 2022-11-15 | 2023-04-04 | 上海烟草集团有限责任公司 | Threshing and redrying batch dividing method |
| CN115956697A (en) * | 2022-12-02 | 2023-04-14 | 红塔烟草(集团)有限责任公司 | Perfuming uniformity control method in cigarette cut tobacco processing process |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6067994A (en) * | 1997-10-07 | 2000-05-30 | R.J. Reynolds Tobacco Company | Tobacco expansion batch forming, unloading and expansion agent purging process and apparatus |
| CN101181093A (en) * | 2007-12-17 | 2008-05-21 | 红塔烟草（集团）有限责任公司大理卷烟厂 | Process technique for threshing and redrying tobacco |
| CN102100395A (en) * | 2010-12-30 | 2011-06-22 | 河南卷烟工业烟草薄片有限公司 | Automatic control integration process for pretreating, producing and loading raw material of reconstituted tobacco |
| CN102141804A (en) * | 2011-03-28 | 2011-08-03 | 秦皇岛烟草机械有限责任公司 | Online control method for tobacco processing process parameters by using computer programs |
| CN102930420A (en) * | 2012-10-26 | 2013-02-13 | 浙江中烟工业有限责任公司 | RFID (Radio Frequency Identification) tobacco leaf management system and tobacco leaf management method in tobacco factory |
| CN103149913A (en) * | 2013-02-27 | 2013-06-12 | 山东申沂烟叶复烤有限公司 | Online quality comprehensive detection control system for finished cigarettes |
-
2013
- 2013-10-08 CN CN201310463455.2A patent/CN103494316B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6067994A (en) * | 1997-10-07 | 2000-05-30 | R.J. Reynolds Tobacco Company | Tobacco expansion batch forming, unloading and expansion agent purging process and apparatus |
| CN101181093A (en) * | 2007-12-17 | 2008-05-21 | 红塔烟草（集团）有限责任公司大理卷烟厂 | Process technique for threshing and redrying tobacco |
| CN102100395A (en) * | 2010-12-30 | 2011-06-22 | 河南卷烟工业烟草薄片有限公司 | Automatic control integration process for pretreating, producing and loading raw material of reconstituted tobacco |
| CN102141804A (en) * | 2011-03-28 | 2011-08-03 | 秦皇岛烟草机械有限责任公司 | Online control method for tobacco processing process parameters by using computer programs |
| CN102930420A (en) * | 2012-10-26 | 2013-02-13 | 浙江中烟工业有限责任公司 | RFID (Radio Frequency Identification) tobacco leaf management system and tobacco leaf management method in tobacco factory |
| CN103149913A (en) * | 2013-02-27 | 2013-06-12 | 山东申沂烟叶复烤有限公司 | Online quality comprehensive detection control system for finished cigarettes |
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106036977A (en) * | 2016-07-26 | 2016-10-26 | 红塔烟草(集团)有限责任公司 | Threshing and redrying processing method |
| CN106333381A (en) * | 2016-08-30 | 2017-01-18 | 上海创和亿电子科技发展有限公司 | Acquisition method and system of tobacco leaf conditioning process time, and server |
| CN106333381B (en) * | 2016-08-30 | 2017-12-19 | 上海创和亿电子科技发展有限公司 | Acquisition methods, system and the server of tobacco leaf leaves moisting process time |
| CN109662337A (en) * | 2018-11-19 | 2019-04-23 | 红塔烟草(集团)有限责任公司 | It is a kind of based on the beating and double roasting process quality control method to homogenize |
| CN110839932B (en) * | 2019-11-29 | 2022-02-25 | 河南中烟工业有限责任公司 | Evaluation method of leaf spreading layout of threshing and redrying |
| CN110839932A (en) * | 2019-11-29 | 2020-02-28 | 河南中烟工业有限责任公司 | Evaluation method of leaf spreading layout of threshing and redrying |
| CN110839931A (en) * | 2019-11-29 | 2020-02-28 | 河南中烟工业有限责任公司 | Method and system for controlling uniformity of leaf laying and distributing |
| CN111972693A (en) * | 2020-07-31 | 2020-11-24 | 上海烟草集团有限责任公司 | Method, device, medium and terminal for identifying abnormal working conditions of tobacco leaf threshing and redrying |
| CN111972693B (en) * | 2020-07-31 | 2022-07-08 | 上海烟草集团有限责任公司 | Method, device, medium and terminal for identifying abnormal working conditions of tobacco leaf threshing and redrying |
| CN112132378A (en) * | 2020-08-02 | 2020-12-25 | 红塔烟草(集团)有限责任公司 | Threshing and redrying production batch coding method |
| CN112836954A (en) * | 2021-01-28 | 2021-05-25 | 绍兴裕辰新材料有限公司 | Short fiber tracing method, electronic device and storage medium |
| CN112836954B (en) * | 2021-01-28 | 2024-02-13 | 绍兴裕辰新材料有限公司 | Short fiber tracing method, electronic device and storage medium |
| CN115886306A (en) * | 2022-11-15 | 2023-04-04 | 上海烟草集团有限责任公司 | Threshing and redrying batch dividing method |
| CN115956697A (en) * | 2022-12-02 | 2023-04-14 | 红塔烟草(集团)有限责任公司 | Perfuming uniformity control method in cigarette cut tobacco processing process |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103494316B (en) | 2015-12-23 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103494316A (en) | Method of dividing batches of re-baked tobacco leaves according to weight | |
| CN109674080B (en) | Tobacco leaf conditioning water adding amount prediction method, storage medium and terminal equipment | |
| CN110458474B (en) | Comprehensive evaluation method for physical quality of rolled cigarettes | |
| CN105476055B (en) | It is a kind of to improve the method that loosening and gaining moisture exports moisture content stability | |
| CN108133391A (en) | Method for Sales Forecast method and server | |
| CN104598734B (en) | Life prediction method of rolling bearing integrated expectation maximization and particle filter | |
| DE112010003522B4 (en) | Device and method for controlling a weighing device for electronic belt scales | |
| CN112034095A (en) | System and method for analyzing structure of cut tobacco after online drying | |
| CN102090704A (en) | Method for improving batch procedure capability of tobacco shred making process | |
| DE102011102034A1 (en) | Online adjustment of a process-analytical model with effective process operation | |
| CN102509243A (en) | Method and system for evaluating quality in process of manufacturing cigarette | |
| CN104138025A (en) | Tobacco leaf cutting method based on tobacco leaf grading standard | |
| CN102090705A (en) | Method for improving tobacco-drying process capability | |
| CN105628705A (en) | Automatic deviation detection, alarm and rectification method for moisture meters in loosening and conditioning process | |
| CN105240058B (en) | Steam turbine flow curve identifying and optimizing method based on spray nozzle flow calculation | |
| CN102919995B (en) | Method and system for quality control and diagnostic analysis in tobacco primary machining process | |
| CN102370242A (en) | Grouping method of tobacco raw material leaf component | |
| CN111375549B (en) | Tobacco winnowing equipment and secondary winnowing flow measuring method, device and equipment thereof | |
| Čala et al. | Development of a stohastic model for determining the elements of production cycle time and their optimization for serial production in metal processing industy and recycling processes | |
| CN106990762A (en) | A kind of intelligence manufacture equipment | |
| CN114740147A (en) | On-line automatic judgment method for quality of whole silk making process in combination with unstable process | |
| CN105628646A (en) | Online cigarette tar predicting and warning method | |
| CN107589726B (en) | The production process control method and device of alcohol precipitation workshop section | |
| CN113379278B (en) | Method for evaluating quality of whole process of silk making batch | |
| CN115619280A (en) | Process quality prediction method based on process standard map and CNN-GRU network model |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |