CN103489804A - Method for forming semiconductor packaging structure - Google Patents
Method for forming semiconductor packaging structure Download PDFInfo
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- CN103489804A CN103489804A CN201310455180.8A CN201310455180A CN103489804A CN 103489804 A CN103489804 A CN 103489804A CN 201310455180 A CN201310455180 A CN 201310455180A CN 103489804 A CN103489804 A CN 103489804A
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- 238000000034 method Methods 0.000 title claims abstract description 45
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- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
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Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L24/00—Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
- H01L24/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L24/10—Bump connectors ; Manufacturing methods related thereto
- H01L24/11—Manufacturing methods
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/48—Manufacture or treatment of parts, e.g. containers, prior to assembly of the devices, using processes not provided for in a single one of the subgroups H01L21/06 - H01L21/326
- H01L21/4814—Conductive parts
- H01L21/4846—Leads on or in insulating or insulated substrates, e.g. metallisation
- H01L21/4853—Connection or disconnection of other leads to or from a metallisation, e.g. pins, wires, bumps
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/02—Bonding areas; Manufacturing methods related thereto
- H01L2224/0212—Auxiliary members for bonding areas, e.g. spacers
- H01L2224/02122—Auxiliary members for bonding areas, e.g. spacers being formed on the semiconductor or solid-state body
- H01L2224/02123—Auxiliary members for bonding areas, e.g. spacers being formed on the semiconductor or solid-state body inside the bonding area
- H01L2224/02125—Reinforcing structures
- H01L2224/02126—Collar structures
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/02—Bonding areas; Manufacturing methods related thereto
- H01L2224/03—Manufacturing methods
- H01L2224/03001—Involving a temporary auxiliary member not forming part of the manufacturing apparatus, e.g. removable or sacrificial coating, film or substrate
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/10—Bump connectors; Manufacturing methods related thereto
- H01L2224/11—Manufacturing methods
- H01L2224/1147—Manufacturing methods using a lift-off mask
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/10—Bump connectors; Manufacturing methods related thereto
- H01L2224/11—Manufacturing methods
- H01L2224/119—Methods of manufacturing bump connectors involving a specific sequence of method steps
- H01L2224/11901—Methods of manufacturing bump connectors involving a specific sequence of method steps with repetition of the same manufacturing step
- H01L2224/11902—Multiple masking steps
- H01L2224/11903—Multiple masking steps using different masks
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/10—Bump connectors; Manufacturing methods related thereto
- H01L2224/11—Manufacturing methods
- H01L2224/119—Methods of manufacturing bump connectors involving a specific sequence of method steps
- H01L2224/11901—Methods of manufacturing bump connectors involving a specific sequence of method steps with repetition of the same manufacturing step
- H01L2224/11902—Multiple masking steps
- H01L2224/11906—Multiple masking steps with modification of the same mask
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Ceramic Engineering (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Internal Circuitry In Semiconductor Integrated Circuit Devices (AREA)
Abstract
A method for forming a semiconductor packaging structure comprises the steps of providing a semiconductor substrate and enabling a welding pad layer to be formed on the semiconductor substrate; forming a passivation layer covering the semiconductor substrate and part of the surface of the welding pad layer and enabling the passivation layer to be provided with a first opening which exposes part of the surface of the welding pad layer; forming concave metal layers on a side wall and the bottom of the first opening and the passivation layer; forming a first mask layer covering the concave metal layers and enabling the first mask layer to be provided with a second opening exposing part of the concave metal layers on the first opening; forming a metal column in the second opening; removing the first mask layer; forming a bottom layer metal layer on a side wall of the bottom of the metal column and part of the surfaces of the concave metal layers; removing second mask layers; and enabling the metal column and the bottom layer metal layer to serve as masks to remove the concave metal layers on two sides of the metal column by etching. According to the method, undercutting defects of the concave metal layers below the metal column are avoided.
Description
Technical field
The present invention relates to the semiconductor packages field, particularly a kind of formation method of semiconductor package.
Background technology
Semiconductor packages refers to and wafer is obtained to the process of individual chips according to product type and functional requirement processing.Existing semiconductor packages comprises the modes such as wire bond package and Flip-Chip Using.With the wire bond package mode, compare, it is high that the Flip-Chip Using mode has packaging density, excellent radiation performance, the high and high reliability of I/O (I/O) port density.
Flip-Chip Using mode early arranges weld pad on chip, and utilizes the salient point and the base plate for packaging that are arranged on weld pad (comprising the I/O weld pad) to be welded, and realizes chip package.Along with semicon industry to microminiaturized future development, be formed on wafer the density of chip increasing, accordingly, on wafer, the density of weld pad and salient point is increasing, distance between salient point is more and more less, the salient point that only utilizes larger volume directly and base plate for packaging weld the problem that is prone to the salient point bridge joint, i.e. the adjacent salient point connection that is short-circuited.
For solving salient point bridge joint problem, industry proposes intraconnections copper column technology (copper interconnect post technology).In intraconnections copper column technology, chip is connected on base plate for packaging by copper post and the salient point be positioned on the copper post.Due to the introducing of copper post, the thickness of salient point can significantly reduce, and between salient point, can have less spacing, so salient point bridge joint problem is weakened, and the introducing of copper post has simultaneously also reduced the electric capacity carrying (capacitance load) of encapsulated circuit.
Prior art discloses a kind of chip packaging method that adopts the Flip-Chip Using mode, comprising:
With reference to figure 1, semiconductor base 100 is provided, be formed with soldering pad layer 101 on described semiconductor base 100; Form the passivation layer 102 that covers described semiconductor base 100 and part of solder pads layer 101 surface, described passivation layer 102 has the opening 104 that exposes soldering pad layer 101 part surfaces; Form polymeric layer 103 on passivation layer 102.
With reference to figure 2, form the protruding lower metal layer (Under Bump Metal, referred to as UBM) 105 that covers described polymeric layer 103 and part of solder pads layer 101 surface, conductive layer and Seed Layer when described protruding lower metal layer 105 forms metal column as follow-up plating; Form mask layer 106 on described protruding lower metal layer 105, there is the opening 107 that exposes the protruding lower metal layer 105 of part on soldering pad layer 101 in described mask layer 106.
With reference to figure 3, adopt electroplating technology at opening 107(with reference to figure 2) in fill full metal, formation metal column 108; Form solder layer 109 on metal column 108 surfaces.
With reference to figure 4, remove described mask layer 106(with reference to figure 3); Remove the protruding lower metal layer 105 on polymeric layer 103 surfaces of metal column 108 both sides, remove protruding lower metal layer 105 without the mask wet etching and can reduce the damage of plasma etching to metal column 108, and can reduce residual on polymeric layer 103 surfaces of protruding lower metal layer material; Solder layer is carried out to reflux technique, form salient point 110.
But the reliability of the existing encapsulating structure formed is poor, easily loses efficacy.
Summary of the invention
The problem that the present invention solves is how to improve the reliability and stability of device in packaging technology.
For addressing the above problem, the invention provides a kind of formation method of semiconductor package, comprising: semiconductor base is provided, on described semiconductor base, is formed with soldering pad layer; Form the passivation layer that covers described semiconductor base and part of solder pads layer surface, there is first opening on expose portion soldering pad layer surface in described passivation layer; Form protruding lower metal layer on the sidewall of the first opening and bottom and passivation layer; Form the first mask layer that covers described protruding lower metal layer, described the first mask layer has the second opening that exposes the protruding lower metal layer of part on the first opening; Form metal column in the second opening; Remove described the first mask layer; Form bottom metal layer on the bottom of metal column sidewall and the protruding lower metal layer of part; Take metal column and bottom metal layer as mask, and etching is removed the protruding lower metal layer of metal column both sides.
Optionally, the forming process of described bottom metal layer is: on the surface of the bottom of described metal column sidewall and the protruding lower metal layer of part, form sacrifice layer; Form the second mask layer that covers described metal column, protruding lower metal layer and sacrifice layer, have in described the second mask layer and expose three opening of sacrifice layer away from metal column one end surfaces; Remove described sacrifice layer along the 3rd opening, form cavity, described cavity and the 3rd open communication, and expose the bottom sidewall of metal column and the surface of protruding lower metal layer; Form bottom metal layer on the bottom sidewall of the metal column exposed and the protruding lower metal layer of part surface.
Optionally, form the technique of described bottom metal layer for electroplating or selective chemical plating.
Optionally, after forming bottom metal layer, remove described the second mask layer.
Optionally, the material of described sacrifice layer is all not identical with protruding lower metal layer material, metal column material, the second mask material, and the material of described sacrifice layer is SiO2, SiN, SiON, polysilicon or amorphous carbon.
Optionally, the material of described bottom metal layer is not identical with the material of protruding lower metal layer.
Optionally, form the technique of described bottom metal layer for electroplating or selective chemical plating.
Optionally, described bottom metal layer can be the single or multiple lift stacked structure.
Optionally, described bottom metal layer is the double stacked structure, and described double stacked structure comprises the infiltration metal level, is positioned at the filling metal level infiltrated on metal level.
Optionally, described infiltration metal level is one or more in nickel, titanium, tantalum, and described filling metal level is one or more in aluminium, tungsten, copper, silver, tin, platinum, gold.
Compared with prior art, technical scheme of the present invention has the following advantages:
After forming protruding lower metal layer and metal column, form bottom metal layer on the bottom of metal column sidewall and the protruding lower metal layer of part, when take metal column and bottom metal layer while being that mask etching is removed the protruding lower metal layer of metal column both sides, prevent that the remaining protruding lower metal layer in metal column bottom from producing undercut flaw, improved stability and the reliability of semiconductor package.In addition, the material of described bottom metal layer is metal, the bottom sidewall of bottom metal layer and metal column and the Surface Contact of the protruding lower metal layer of part, increased the adhesiveness between metal column and protruding lower metal layer, bottom metal layer can better the fixing metal post, when metal column, when being subject to outside pressure or inner stress, make metal column be not easy to come off or the contact-making surface of metal column and protruding lower metal layer is difficult for the generation gap from protruding lower metal layer.
Further, by forming sacrifice layer, the existence of sacrifice layer, after making formation the second mask layer, can be by the 3rd opening in the second mask layer, remove sacrifice layer, formed the cavity of exposing metal column bottom sidewall and the protruding lower metal layer of part, due to the metal column sidewall on metal column top surface and cavity, and the outer protruding lower metal layer of cavity is all covered by the second mask layer, thereby form bottom metal layer on the bottom sidewall of the passage formed by the 3rd opening and the cavity metal column that can optionally expose at cavity, improved the precision that bottom metal layer forms.
The accompanying drawing explanation
The cross-sectional view that Fig. 1~Fig. 4 is prior art encapsulating structure forming process;
The cross-sectional view of the forming process that Fig. 5~Figure 14 is embodiment of the present invention semiconductor package.
Embodiment
Find after deliberation, the existing protruding lower metal layer do not covered by metal column without the removal of mask wet etching that adopts is, easily produce undercut flaw, specifically please refer to Fig. 3 and Fig. 4, when take metal column 108 as mask, when wet etching is removed the protruding lower metal layer 105 on the polymeric layer 103 of metal column 108 both sides, isotropic characteristic while carving due to wet method, when removing protruding lower metal layer 105, easily the protruding lower metal layer 105 of the part under metal column 108 is produced to over etching, under making metal column 108, remaining protruding lower metal layer 105 caves inward, form undercut flaw 112.The existence of undercut flaw 112 can make the base section of metal column 108 unsettled, make metal column 108 and the contact area of protruding lower metal layer 105 reduce, adhesiveness variation between metal column 108 and protruding lower metal layer 105 and soldering pad layer, and make the conducting resistance between metal column 108 and soldering pad layer increase, when metal column 108 is subject to the stress of outside pressure or inside, easily come off or produce gap at the contact-making surface with protruding lower metal layer, having affected stability and the reliability of encapsulating structure.
The invention provides a kind of semiconductor package and forming method thereof, after forming protruding lower metal layer and metal column, form bottom metal layer on the bottom of metal column sidewall and the protruding lower metal layer of part, when take metal column and bottom metal layer while being that mask etching is removed the protruding lower metal layer of metal column both sides, prevent that the remaining protruding lower metal layer in metal column bottom from producing undercut flaw, improved stability and the reliability of semiconductor package.
For above-mentioned purpose of the present invention, feature and advantage can more be become apparent, below in conjunction with accompanying drawing, specific embodiments of the invention are described in detail.When the embodiment of the present invention is described in detail in detail, for ease of explanation, schematic diagram can be disobeyed general ratio and be done local the amplification, and described schematic diagram is example, and it should not limit the scope of the invention at this.The three-dimensional space that in actual fabrication, should comprise in addition, length, width and the degree of depth.
The cross-sectional view of the forming process that Fig. 5~Figure 14 is embodiment of the present invention semiconductor package.
At first, please refer to Fig. 5, semiconductor base 200 is provided, on described semiconductor base 200, be formed with soldering pad layer 201; Form the passivation layer 202 that covers described semiconductor base 200 and part of solder pads layer 201 surface, there is first opening 204 on expose portion soldering pad layer 201 surfaces in described passivation layer 202.
Be formed with some inside chip (not shown)s in described semiconductor base 200, described soldering pad layer 201 is connected with the inside chip in semiconductor base 200, described soldering pad layer 201 interface be connected with external chip as inside chip.
Described semiconductor base 200 is the single or multiple lift stacked structure, when semiconductor base 200 is the multiple-level stack structure, comprises Semiconductor substrate and is positioned at least one deck dielectric layer on Semiconductor substrate.Described semiconductor substrate materials can be silicon (Si), germanium (Ge) or SiGe (GeSi), carborundum (SiC); Can be also silicon-on-insulator (SOI), germanium on insulator (GOI); Perhaps can also be for other material, such as the III such as GaAs-V compounds of group.
The material of described soldering pad layer 201 can be one or more the combination in aluminium, copper, silver, gold, nickel, tungsten.
Described passivation layer 202 can be silicon nitride, silicon oxynitride, silica, Pyrex, phosphorosilicate glass or boron-phosphorosilicate glass etc.
In the present embodiment, on described passivation layer 202, also be formed with polymeric layer 203, described polymeric layer 203 is the organic materials such as epoxy resin (Epoxy), polyimides (PI), benzocyclobutene, polyphenyl oxazole.
Then, please refer to Fig. 6, at the first opening 204(with reference to figure 5) sidewall and bottom and polymeric layer 203 on form protruding lower metal layer 205; Form the first mask layer 206 that covers described protruding lower metal layer 205, described the first mask layer 206 has the second opening 207 that exposes the protruding lower metal layer 205 of part on the first opening.
Conductive layer or Seed Layer when described protruding lower metal layer 205 forms metal column as follow-up plating, and as the adhesion layer between metal column and soldering pad layer.
Described protruding lower metal layer 205 can be one or more in aluminium, nickel, copper, titanium, chromium, tantalum, gold, silver.Such as, protruding lower metal layer 205 can be the double stacked structure of ambrose alloy, titanium, nickel aluminium.
The position of the metal column of the follow-up formation of the second opening 207 definition in described the first mask layer 206.In the present embodiment, the material of described the first mask layer 206 is photoresist, by exposure and developing process, forms the second opening 207 in photoresist.
Then, please refer to Fig. 7, at the second opening 207(with reference to figure 6) in form metal column 208.
Form described metal column 208 and adopt electroplating technologies, described metal column 208 materials are copper or the copper alloy that contains other metals.Described other metals can be one or more in tantalum, indium, tin, zinc, manganese, chromium or nickel.
The top surface of metal column 208 can be equal to or less than the surface of the first mask layer 206.
It should be noted that, the formation of described metal column 208 also can adopt other suitable techniques.
With reference to figure 8, remove described the first mask layer 206(with reference to figure 7); Form sacrifice layer 213 on the surface of the bottom of described metal column 208 sidewall and the protruding lower metal layer 205 of part.。
Remove described the first mask layer 206 and can adopt cineration technics.
The material of described sacrifice layer 213 is all not identical with the second mask material of protruding lower metal layer 205 materials, metal column 208 materials, polymeric layer 203 materials and follow-up formation.When follow-up removal sacrifice layer 213 forms cavity, make sacrifice layer 213 there is high etching selection ratio with respect to metal level 205 materials, metal column 208 materials, polymeric layer 203 materials and the second mask layer.In the embodiment of the present invention, the existence of sacrifice layer 213, after making formation the second mask layer, can be by the 3rd opening in the second mask layer, remove sacrifice layer 213, formed the cavity of exposing metal post 208 bottom sidewalls and the protruding lower metal layer 205 of part, due to the metal column sidewall on metal column 208 top surfaces and cavity, and the outer protruding lower metal layer 205 of cavity is all covered by the second mask layer, thereby form bottom metal layer on the bottom sidewall of the passage formed by the 3rd opening and the cavity metal column that can optionally expose at cavity, improved the precision that bottom metal layer forms.
The material of described sacrifice layer 213 can be SiO
2, SiN, SiON, polysilicon or amorphous carbon.The material of sacrifice layer described in the present embodiment 213 is SiO
2.
The thickness of described sacrifice layer 213 is much smaller than the height of metal column 208.
The formation method of described sacrifice layer 213 is: surface, metal column 208 sidewalls and surface at described protruding lower metal layer 205 form sacrificial material layer; Without the described sacrificial material layer of mask etching, form sacrifice layer 213 on the bottom of protruding lower metal layer 205 sidewall and the protruding lower metal layer 205 of part.
In other embodiments of the invention, the forming process of described sacrifice layer 213 can also be: form the sacrificial material layer that covers described metal column 208 and protruding lower metal layer 205 surfaces; Return the described sacrificial material layer of etching, make the surface of remaining sacrificial material layer lower than metal column 208 top surfaces; Form mask layer, the remaining sacrificial material layer of part of the top of described mask layer covering metal post 208 and sidewall surfaces and close metal column 208 sidewall surfaces; Remove the remaining sacrificial material layer do not covered by mask layer, form sacrifice layer 213 on the bottom of metal column 208 sidewall and the protruding lower metal layer of part.
Then, please refer to Fig. 9, form the second mask layer 214 that covers described sacrifice layer 213, protruding lower metal layer 205 and metal column 208, there is the 3rd opening 215 away from metal column 208 1 end surfaces that exposes sacrifice layer 213 in described the second mask layer 214.
The material of described the second mask layer 214 is photoresist, by exposure and developing process, forms the 3rd opening 215 in the second mask layer 214.
Described the second mask layer 214 covers surface and the partial sidewall of described metal column, follow-up after removing sacrifice layer 213, can adopt optionally and form bottom metal layer in the bottom of metal column.
Then, please refer to Figure 10, along the 3rd opening 215, remove described sacrifice layer 213(with reference to Figure 10), form cavity 216, described cavity 216 is communicated with the 3rd opening 215, and the surface of the bottom sidewall of exposing metal post 208 and the protruding lower metal layer 205 of part.
Remove described sacrifice layer 213 and adopt wet-etching technology, in the present embodiment, adopt hydrofluoric acid solution to remove described sacrifice layer 213.
After removing sacrifice layer 213, form cavity 216, described cavity 216 exposes the surface of bottom sidewall and the protruding lower metal layer 205 of part of metal column 208.
Then, please refer to Figure 11, along the 3rd opening 215 and cavity 216(with reference to Figure 11) form bottom metal layer 217 on the sidewall of the bottom of metal column 208 and on the surface of the protruding lower metal layer 205 of part.
The mask of described bottom metal layer 217 during as the protruding lower metal layer 205 of subsequent etching, prevent from forming undercut flaw in remaining protruding lower metal layer under metal column 208, the material of described bottom metal layer 217 is metal in addition, bottom metal layer 217 and the bottom sidewall of metal column 208 and the Surface Contact of the protruding lower metal layer 205 of part, increased the adhesiveness between metal column 208 and protruding lower metal layer 205, bottom metal layer 217 can better fixing metal post 208, when metal column 108 when being subject to outside pressure or inner stress, make metal column be not easy to come off or metal column 108 and the difficult gap that produces of the contact-making surface of protruding lower metal layer 205 from protruding lower metal layer 205.
The material of described bottom metal layer 217 can be one or more in nickel, titanium, tantalum, aluminium, tungsten, copper, silver, tin, platinum, gold.Form described bottom metal layer 217 and adopt plating or selective chemical plating, plating or selective chemical plating can optionally form metal level at metallic surface.
In the embodiment of the present invention, adopt electroplating technology to form described bottom metal layer 217, while being electroplated, adopt protruding lower metal layer 205 as conductive layer, protruding lower metal layer 205 surfaces outer due to part sidewall surfaces and cavity on the top of metal column 208 and cavity 216 are all covered by the second mask layer 214, thereby only can on the bottom sidewall of cavity 216 and the 3rd opening 215 exposing metal posts 208, form bottom metal layer 217 while electroplating.It should be noted that, when forming bottom metal layer 217, protruding lower metal layer 205 surfaces of the exposure of described the 3rd opening 215 belows also can form the layer of metal layer.
In other embodiments of the invention, when adopting selective chemical plating to form bottom metal layer 217, before carrying out selective chemical plating, also comprise oil removing and activating process.Described oil removing process is for oily matter and the oxide layer of the metal column 208 bottom side wall surfaces removing cavity 216 and expose, make the bottom side wall surface degree of keeping clean of metal column 208, oil removing process can adopt acid solution to clean, in other embodiments, also can not comprise oil removing process, aforementioned when removing sacrifice layer, the time of can proper extension removing, protruding lower metal layer 205 surfaces are cleaned; After carrying out oil removing process, carry out activating process, the nuclearing centre while with the bottom side wall surface at metal column, being formed for chemical plating, described activating process can be the zinc activating process.
Described bottom metal layer 217 can be the single or multiple lift stacked structure.
In the present embodiment, described bottom metal layer 217 is the double stacked structure, described double stacked structure comprises the infiltration metal level, is positioned at the filling metal level that infiltrates on metal level and fill undercut flaw, described infiltration metal level is for improving described metal column 208 and protruding lower metal layer 205 and filling the adhesion between metal level, and can be used as diffusion impervious layer, prevent metal column 208 and protruding lower metal layer 205 and fill the metallic atom phase counterdiffusion in metal level.
Described infiltration metal level is one or more in nickel, titanium, tantalum, and described filling metal level is one or more in aluminium, tungsten, copper, silver, tin, platinum, gold.
Then, please refer to Figure 12, remove described the second mask layer 214.
Remove described the second mask layer 214 and adopt cineration technics or other suitable technique.
Then, with reference to Figure 13, take metal column 208 and bottom metal layer 217 is mask, and etching is removed the protruding lower metal layer of metal column 208 both sides.
The protruding lower metal layer 205 of removing described metal column 208 both sides can adopt dry method or wet-etching technology.
In the present embodiment, adopt wet etching to remove the protruding lower metal layer 205 of metal column 208 both sides, existence due to bottom metal layer 217, suitable over etching in the wet etching process, the undercut flaw that makes remaining protruding lower metal layer form only can be positioned at bottom metal layer 217 belows, and can not be positioned at metal column 208 belows, and very little on the adhering impact between metal column 208 and protruding lower metal layer and soldering pad layer, improved stability and the reliability of encapsulating structure.
With reference to Figure 14, form diffusion impervious layer 209 on metal column 208 top surfaces; Form salient point 211 on diffusion impervious layer 209.
Described diffusion impervious layer 209 is for preventing the Metal Phase counterdiffusion of metal column 208 and salient point 211, and improving the adhesiveness between salient point 211 and metal column, the material of described diffusion impervious layer 209 is one or more in nickel, tin, tin lead, gold, silver, palladium and indium.
The material of described salient point 211 can be one or more in the metals such as tin, Xi Yin, tin lead, SAC, tin silver zinc, tin zinc, tin bismuth indium, tin indium, Sillim, tin copper, tin zinc indium or tin silver antimony.Form solder layer on described diffusion impervious layer 209 after, solder layer is carried out to reflux technique, form salient point.
It should be noted that, the formation of described diffusion impervious layer 209 and solder layer can, after forming metal column 208, be removed the first mask layer and form before.
The present invention also provides a kind of semiconductor package, please refer to Fig. 9, comprising: semiconductor base 200 is positioned at the soldering pad layer 201 on described semiconductor base 200; Cover the passivation layer 202 on described semiconductor base 200 and part of solder pads layer 201 surface, there is first opening on expose portion soldering pad layer 201 surfaces in 202 layers of described passivation; Be positioned at the sidewall of the first opening and the protruding lower metal layer 205 on bottom and passivation layer; Be positioned at the metal column 208 on the protruding lower metal layer 205 of part on the first opening; Be positioned at the bottom sidewall of metal column 208 and the lip-deep sacrifice layer 213 of the protruding lower metal layer 205 of part; Cover the second mask layer 214 of described metal column 208, protruding lower metal layer 205 and sacrifice layer 213, have in described the second mask layer 214 and expose three opening 215 of sacrifice layer 213 away from metal column 208 1 end surfaces.
Concrete, the material of described sacrifice layer 213 and protruding lower metal layer 205 materials, metal column 208 materials, the second mask layer 214 materials are all not identical.
The material of described sacrifice layer 213 is SiO
2, SiN, SiON, polysilicon or amorphous carbon.
The material of described the second mask layer 214 is photoresist.
The width of the 3rd opening 215 is less than the width of sacrifice layer 213.
The polymeric layer 203 also had on described passivation layer 202.
The material of described metal column 208 is copper or copper alloy.
The embodiment of the present invention also provides a kind of semiconductor package, please refer to Figure 14, comprising: semiconductor base 200 is provided, is positioned at the soldering pad layer 201 on described semiconductor base 200; Cover the passivation layer 202 on described semiconductor base 200 and part of solder pads layer 201 surface, there is first opening on expose portion soldering pad layer 201 surfaces in described passivation layer 202; Be positioned at the sidewall of the first opening and the protruding lower metal layer 205 on bottom and part passivation layer 202; Be positioned at the metal column on the protruding lower metal layer 205 of part; Be positioned at the bottom sidewall of metal column 205 and the bottom metal layer 217 on the protruding lower metal layer 205 of part.
Concrete, the material of described bottom metal layer 217 can be one or more in nickel, titanium, tantalum, aluminium, tungsten, copper, silver, tin, platinum, gold.
Described bottom metal layer 217 can be the single or multiple lift stacked structure.
In the present embodiment, described bottom metal layer 217 is the double stacked structure, described double stacked structure comprises the infiltration metal level, is positioned at the filling metal level that infiltrates on metal level and fill undercut flaw, described infiltration metal level is for improving described metal column 208 and protruding lower metal layer 205 and filling the adhesion between metal level, and can be used as diffusion impervious layer, prevent metal column 208 and protruding lower metal layer 205 and fill the metallic atom phase counterdiffusion in metal level.
Described infiltration metal level is one or more in nickel, titanium, tantalum, and described filling metal level is one or more in aluminium, tungsten, copper, silver, tin, platinum, gold.
Also comprise: be positioned at the polymeric layer 203 on passivation layer 202.
Also comprise: be positioned at the lip-deep diffusion impervious layer 209 in metal column top 208, be positioned at the salient point 211 on diffusion impervious layer 209.
Although the present invention discloses as above, the present invention not is defined in this.Any those skilled in the art, without departing from the spirit and scope of the present invention, all can make various changes or modifications, so protection scope of the present invention should be as the criterion with the claim limited range.
Claims (9)
1. the formation method of a semiconductor package, is characterized in that, comprising:
Semiconductor base is provided, on described semiconductor base, is formed with soldering pad layer;
Form the passivation layer that covers described semiconductor base and part of solder pads layer surface, there is first opening on expose portion soldering pad layer surface in described passivation layer;
Form protruding lower metal layer on the sidewall of the first opening and bottom and passivation layer;
Form the first mask layer that covers described protruding lower metal layer, described the first mask layer has the second opening that exposes the protruding lower metal layer of part on the first opening;
Form metal column in the second opening;
Remove described the first mask layer;
Form bottom metal layer on the bottom of metal column sidewall and the protruding lower metal layer of part surface;
Remove described the second mask layer;
Take metal column and bottom metal layer as mask, and etching is removed the protruding lower metal layer of metal column both sides.
2. the formation method of semiconductor package as claimed in claim 1, is characterized in that, the forming process of described bottom metal layer is: on the surface of the bottom of described metal column sidewall and the protruding lower metal layer of part, form sacrifice layer; Form the second mask layer that covers described metal column, protruding lower metal layer and sacrifice layer, have in described the second mask layer and expose three opening of sacrifice layer away from metal column one end surfaces; Remove described sacrifice layer along the 3rd opening, form cavity, described cavity and the 3rd open communication, and expose the bottom sidewall of metal column and the surface of protruding lower metal layer; Form bottom metal layer on the bottom sidewall of the metal column exposed and the protruding lower metal layer of part surface.
3. the formation method of semiconductor package as claimed in claim 2, is characterized in that, forms the technique of described bottom metal layer for electroplating or selective chemical plating.
4. the formation method of semiconductor package as claimed in claim 2, is characterized in that, after forming bottom metal layer, removes described the second mask layer.
5. the formation method of semiconductor package as claimed in claim 1, it is characterized in that, the material of described sacrifice layer is all not identical with protruding lower metal layer material, metal column material, the second mask material, and the material of described sacrifice layer is SiO2, SiN, SiON, polysilicon or amorphous carbon.
6. the formation method of semiconductor package as claimed in claim 1, is characterized in that, the material of described bottom metal layer is not identical with the material of protruding lower metal layer.
7. the formation method of semiconductor package as claimed in claim 1, is characterized in that, described bottom metal layer can be the single or multiple lift stacked structure.
8. the formation method of semiconductor package as claimed in claim 7, is characterized in that, described bottom metal layer is the double stacked structure, and described double stacked structure comprises the infiltration metal level, is positioned at the filling metal level infiltrated on metal level.
9. the formation method of semiconductor package as claimed in claim 8, is characterized in that, described infiltration metal level is one or more in nickel, titanium, tantalum, and described filling metal level is one or more in aluminium, tungsten, copper, silver, tin, platinum, gold.
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CN106252247A (en) * | 2016-09-05 | 2016-12-21 | 江苏纳沛斯半导体有限公司 | Semiconductor structure and forming method thereof |
JP2020136344A (en) * | 2019-02-14 | 2020-08-31 | キオクシア株式会社 | Semiconductor device and method for manufacturing the same |
WO2022095764A1 (en) * | 2020-11-04 | 2022-05-12 | International Business Machines Corporation | Pillar bump with noble metal seed layer for advanced heterogeneous integration |
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US20110266667A1 (en) * | 2010-04-29 | 2011-11-03 | Taiwan Semiconductor Manufacturing Company, Ltd. | Cu pillar bump with non-metal sidewall protection structure |
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US20110266667A1 (en) * | 2010-04-29 | 2011-11-03 | Taiwan Semiconductor Manufacturing Company, Ltd. | Cu pillar bump with non-metal sidewall protection structure |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106252247A (en) * | 2016-09-05 | 2016-12-21 | 江苏纳沛斯半导体有限公司 | Semiconductor structure and forming method thereof |
CN106252247B (en) * | 2016-09-05 | 2019-07-05 | 江苏纳沛斯半导体有限公司 | Semiconductor structure and forming method thereof |
JP2020136344A (en) * | 2019-02-14 | 2020-08-31 | キオクシア株式会社 | Semiconductor device and method for manufacturing the same |
JP7332304B2 (en) | 2019-02-14 | 2023-08-23 | キオクシア株式会社 | Semiconductor device and its manufacturing method |
WO2022095764A1 (en) * | 2020-11-04 | 2022-05-12 | International Business Machines Corporation | Pillar bump with noble metal seed layer for advanced heterogeneous integration |
US11380641B2 (en) | 2020-11-04 | 2022-07-05 | International Business Machines Corporation | Pillar bump with noble metal seed layer for advanced heterogeneous integration |
GB2615681A (en) * | 2020-11-04 | 2023-08-16 | Ibm | Pillar bump with noble metal seed layer for advanced heterogeneous integration |
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Address after: Jiangsu province Nantong City Chongchuan road 226006 No. 288 Patentee after: Tongfu Microelectronics Co., Ltd. Address before: 226006 Jiangsu Province, Nantong City Chongchuan District Chongchuan Road No. 288 Patentee before: Fujitsu Microelectronics Co., Ltd., Nantong |