CN103488843B - The low carbonization design department system of a kind of top beam of hydraulic machine parameter and method for designing - Google Patents
The low carbonization design department system of a kind of top beam of hydraulic machine parameter and method for designing Download PDFInfo
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- 238000013461 design Methods 0.000 title claims abstract description 80
- 238000000034 method Methods 0.000 title claims abstract description 45
- 238000003763 carbonization Methods 0.000 title claims abstract description 15
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 80
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 56
- 238000003466 welding Methods 0.000 claims description 43
- 238000004519 manufacturing process Methods 0.000 claims description 16
- 229910000831 Steel Inorganic materials 0.000 claims description 10
- 239000010959 steel Substances 0.000 claims description 10
- 230000008569 process Effects 0.000 claims description 8
- FFBHFFJDDLITSX-UHFFFAOYSA-N benzyl N-[2-hydroxy-4-(3-oxomorpholin-4-yl)phenyl]carbamate Chemical compound OC1=C(NC(=O)OCC2=CC=CC=C2)C=CC(=C1)N1CCOCC1=O FFBHFFJDDLITSX-UHFFFAOYSA-N 0.000 claims description 6
- 238000005520 cutting process Methods 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 3
- 238000012545 processing Methods 0.000 claims description 3
- 230000001681 protective effect Effects 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- 229910000679 solder Inorganic materials 0.000 claims description 3
- 239000002699 waste material Substances 0.000 claims description 3
- 239000002023 wood Substances 0.000 claims description 3
- 238000005457 optimization Methods 0.000 abstract description 4
- 238000004364 calculation method Methods 0.000 abstract description 2
- 238000011161 development Methods 0.000 description 6
- 230000008859 change Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
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- 230000009471 action Effects 0.000 description 1
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- 230000007547 defect Effects 0.000 description 1
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- 238000005265 energy consumption Methods 0.000 description 1
- 239000005431 greenhouse gas Substances 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
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Abstract
The invention discloses the low carbonization design department of a kind of top beam of hydraulic machine parameter system and method for designing, it is characterised in that: design department turnkey draws together Parametric designing module and low-carbon (LC) optimizes module；Parametric designing module is for inputting the value of entablature parameter and setting up entablature model；Low-carbon (LC) optimizes module for calculating the carbon emission amount corresponding to value of entablature parameter.The low carbonization design department system of the top beam of hydraulic machine parameter of the present invention is according to design input requirements, it is achieved top beam of hydraulic machine Parametric designing models, and realizes that top beam of hydraulic machine Parametric designing is modeled gained model simultaneously and carries out carbon emission gauge calculation；And according to gained carbon emission amount, entablature parameter is adjusted, it is thus achieved that less carbon emission amount, not only increase design efficiency, can also quickly realize the low-carbon (LC) optimization of entablature simultaneously.
Description
Technical field
The present invention relates to the design system of top beam of hydraulic machine parameter and method for designing.
Background technology
Climate change is 21 century encountered severe challenge, concerning the survival and development of the mankind.Changing traditional high-carbon Economic Development Mode, seek low carbon development path, development is just becoming the strategic action in the whole world with the low-carbon economy that low energy consumption, low emission, low stain are principal character.In the face of Global climate change, countries in the world are competitively accelerated research and development low-carbon technology, development low-carbon economy, are built low-carbon type society, by technological innovation and system innovation, reduce greenhouse gas emission to greatest extent, it is achieved economy and social sustainable development.Current China economy is in the process changed by " high-carbon " to " low-carbon (LC) ", but, it is limited by autonomous innovation not enough with technological reserve, the short slabs such as key equipment manufacturing capacity difference, at the low-carbon (LC) design aspect that large-scale manufacture is equipped, also few people carry out particular study at present, the low carbonization design department of crossbeam parameter is united and relevant record in method for designing on a hydraulic press, each enterprise is all on the basis of conventional design experiences, adopt and top beam of hydraulic machine local size is carried out simple modification to realize new design, Existing methods has the design cycle long, the defects such as low-carbon (LC) optimization design cannot be accomplished.
Summary of the invention
When the present invention is directed to existing top beam of hydraulic machine Parametric designing modeling technique, the deficiency of entablature low-carbon (LC) design cannot be taken into account simultaneously, provide low carbonization design department system and the method for designing of a kind of top beam of hydraulic machine parameter, to realizing the low-carbon (LC) optimization of top beam of hydraulic machine is designed.
This invention address that technical problem adopts the following technical scheme that
The low carbonization design department system of top beam of hydraulic machine parameter of the present invention, it is characterised in that: described design department turnkey draws together Parametric designing module and low-carbon (LC) optimizes module；
Described Parametric designing module includes design input requirements unit, backstage solving unit and Foreground Data display unit；
Described design input requirements unit is for setting the span of the initial value of entablature parameter, the value of entablature parameter and entablature parameter；
Described backstage solving unit is for storing the span of the initial value of entablature parameter set by described design input requirements, the value of entablature parameter and entablature parameter, and calculates the quality m of the entablature corresponding to value of entablature parameterdesignWith bevel for welding total length Ldesign；
The described Foreground Data display unit value according to the stored entablature parameter of backstage solving unit, utilizes toolkit part in ProE software, sets up and show the threedimensional model of top beam of hydraulic machine；
Described low-carbon (LC) optimizes module and includes entablature structural carbon emissions data library unit, carbon emission solving unit and carbon emission numerical value display unit；
Described entablature structural carbon emissions data library unit is for storing the setting coefficient in each part manufacture process of entablature；
Setting coefficient in described each part manufacture process includes:
Manufacture the carbon emission equivalent k of steel platesteel；
Process 1 meter of consumed C of groove3H8Quality m 'C；
Process 1 meter of consumed O of groove2Quality m 'O；
By C during 1 meter of groove of processing3H8The CO that burning produces2Quality (kg) m 'CO2, m ＇CO2=3 × m ＇c；
Weld the solder quality m that 1 meter of groove useswelding；
The carbon emission equivalent k that 1 kilogram of welding wire manufactureswelding；
Required protective gas CO during 1 meter of groove of welding2Quality m "CO2；
Manufacture 1 kilogram of CO2Carbon emission equivalent kCO2；
Described carbon emission solving unit utilizes the quality m of the entablature setting coefficient and the acquisition of backstage solving unit in described each part manufacture processdesignWith bevel for welding total length Ldesign, calculate, according to formula (1), the carbon emission amount G that entablature is correspondingtotal；
GtotaL=Gmeterial+Gvee+Gwelding(1)
Wherein: GmeterialThe carbon emission amount in stage is obtained for raw material；GveeCarbon emission amount for the retaining wall on slope stage；GweldingCarbon emission amount for the groove welding stage；
GmeterialCalculated by formula (2) and obtain
In formula: mdesignFor cutting after part plate quality, obtained by ProE computed in software, wherein steel density is set to 7.85g/cm3, unit is kg；
kuseFor remaining the ratio of waste wood after monoblock plate cutting, its value is 18%；
GveeCalculated by formula (3) and obtain
Gvee=Ldesign×m′C×1.03+Ldesign×m′O×0.93+Ldesign×m′CO2(3)
GweldingCalculated by formula (4) and obtain
Gwelding=Ldesign×mwelding×kwelding+Ldesign×m”CO2×(kCO2+1)(4)
Described carbon emission numerical value display unit carries out storing and show the carbon emission amount G that entablature is correspondingtotal。
nullThe low carbonization design department system of top beam of hydraulic machine parameter of the present invention，Its feature lies also in: described entablature parameter includes entablature parameter 1 to entablature parameter 16，Described entablature parameter 1 to entablature parameter 16 is followed successively by: entablature end face buttress brace width A、Entablature girder length B、Entablature end buttress brace length C、Entablature skin thickness D、Entablature girder technique mouth 1 width E、Entablature girder technique mouth 1 length F、Entablature girder technique mouth 2 width G、Entablature girder technique mouth 2 length H、Entablature props up spike width I、Entablature width of main beam J、Entablature girder technique mouth 3 width K、Entablature girder technique mouth 3 length L、Moved cross beam supporting cell guide bore dia M、Moved cross beam cylinder guide pillar bore dia N、Post installing hole diameter O and entablature pressing plate installing hole diameter P fixed by entablature.
The low carbonization method for designing of top beam of hydraulic machine parameter of the present invention, its point is in that to obtain as follows the final value of entablature parameter:
A, utilizing described design input requirements unit to be elected to be variable-sized by entablature parameter 1, all the other entablature parameter settings are initial value, entablature parameter 1 interval in its span are taken n value, whereinQuality m by the entablature corresponding to the different values of backstage solving unit calculating entablature parameter 1designWith bevel for welding total length Ldesign；The Foreground Data display unit value according to the stored entablature parameter of backstage solving unit, utilizes toolkit part in ProE software, sets up and show the threedimensional model of the top beam of hydraulic machine corresponding to different values of entablature parameter 1；Then utilize described low-carbon (LC) to optimize module, calculates n model and distinguish the carbon emission amount of correspondence, the optimal value that value is entablature parameter a of the entablature parameter a that the minimum model of carbon emission amount is corresponding, it is designated as BS1；
B, utilizing described design input requirements unit to be elected to be variable-sized by entablature parameter 2, entablature parameter 1 takes BS1, all the other entablature parameter settings are initial value, calculate the optimal value BS of entablature parameter 2 according to the method that step 1 is identical2；
C, utilizing described design input requirements unit to be elected to be variable-sized by entablature parameter i, entablature parameter 1 to entablature parameter i-1 takes BS1..., BSi-1, all the other entablature parameter settings are initial value, calculate the optimal value BS of entablature parameter i according to method identical for step ai, 1≤i≤16；
D, with gained BSiAs the final value of corresponding entablature parameter, 1≤i≤16.
Compared with the prior art, the present invention has the beneficial effect that:
The low carbonization design department system of the top beam of hydraulic machine parameter of the present invention is according to design input requirements, it is achieved top beam of hydraulic machine Parametric designing models, and realizes that top beam of hydraulic machine Parametric designing is modeled gained model simultaneously and carries out carbon emission gauge calculation；And according to gained carbon emission amount, entablature parameter is adjusted, it is thus achieved that less carbon emission amount, not only increase design efficiency, can also quickly realize the low-carbon (LC) optimization of entablature simultaneously.
Accompanying drawing explanation
Fig. 1 is present system module logic graph of a relation.
Detailed description of the invention
As it is shown in figure 1, the low carbonization design department turnkey of the present embodiment top beam of hydraulic machine parameter draws together Parametric designing module and low-carbon (LC) optimizes module；
Parametric designing module includes design input requirements unit, backstage solving unit and Foreground Data display unit；
Design input requirements unit is for setting the span of the initial value of entablature parameter, the value of entablature parameter and entablature parameter；Entablature parameter includes entablature parameter 1 to entablature parameter 16, entablature parameter 1 to entablature parameter 16 is followed successively by: entablature end face buttress brace width A, entablature girder length B, entablature end buttress brace length C, entablature skin thickness D, entablature girder technique mouth 1 width E, entablature girder technique mouth 1 length F, entablature girder technique mouth 2 width G, entablature girder technique mouth 2 length H, entablature props up spike width I, entablature width of main beam J, entablature girder technique mouth 3 width K, entablature girder technique mouth 3 length L, moved cross beam supporting cell guide bore dia M, moved cross beam cylinder guide pillar bore dia N, post installing hole diameter O and entablature pressing plate installing hole diameter P fixed by entablature.In the present embodiment, the initial value of each entablature parameter and span are as shown in table 1；
Backstage solving unit is for storing the span of the initial value of entablature parameter set by described design input requirements unit, the value of entablature parameter and entablature parameter, and calculates the quality m of the entablature corresponding to value of entablature parameterdesignWith bevel for welding total length Ldesign；
The Foreground Data display unit value according to the stored entablature parameter of backstage solving unit, utilizes toolkit part in ProE software, sets up and show the threedimensional model of top beam of hydraulic machine, check for designer and time update；
Low-carbon (LC) optimizes module and includes entablature structural carbon emissions data library unit, carbon emission solving unit and carbon emission numerical value display unit；
Entablature structural carbon emissions data library unit is for storing the setting coefficient in each part manufacture process of entablature；
Setting coefficient in each part manufacture process includes:
Manufacture the carbon emission equivalent k of steel platesteel；
Process 1 meter of consumed C of groove3H8Quality m 'C；
Process 1 meter of consumed O of groove2Quality m 'O；
By C during 1 meter of groove of processing3H8The CO that burning produces2Quality (kg) m 'CO2, m ＇CO2=3 × m ＇c；
Weld the solder quality m that 1 meter of groove useswelding；
The carbon emission equivalent k that 1 kilogram of welding wire manufactureswelding；
Required protective gas CO during 1 meter of groove of welding2Quality m "CO2；
Manufacture 1 kilogram of CO2Carbon emission equivalent kCO2；
K in the present embodimentsteel=0.93, m 'C=0.06, mo'=0.245, m 'CO2=0.18, mwelding=0.81, kwelding=1.13, kCO2=1.89, m "CO2=0.16；
Carbon emission solving unit utilizes the setting coefficient in described each part manufacture process, calculates, according to formula 1, the carbon emission amount G that entablature is correspondingtotal；
Gtotal=Gmeterial+Gvee+Gwelding(1)
Wherein: GmeterialThe carbon emission amount in stage is obtained for raw material；GveeCarbon emission amount for the retaining wall on slope stage；GweldingCarbon emission amount for the groove welding stage；
GmeterialCalculated by formula (2) and obtain
In formula: mdesignFor cutting after part plate quality, obtained by ProE computed in software, wherein steel density is set to 7.85g/cm3, unit is kg；
kuseFor remaining the ratio of waste wood after monoblock plate cutting, its value is 18%；
GveeCalculated by formula (3) and obtain
Gvee=Ldesign×m′C×1.03+Ldesign×m′O×0.93+Ldesign×m′CO2(3)
GweldingCalculated by formula (4) and obtain
Gwelding=Ldesign×mwelding×kwelding+Ldesign×m”CO2×(kCO2+1)(4)
Carbon emission numerical value display unit carries out storing and show the carbon emission amount G that entablature is correspondingtotal。
Utilize the low carbonization method for designing of the top beam of hydraulic machine parameter of the design system of the present embodiment, be the final value obtaining entablature parameter as follows:
A, utilizing described design input requirements unit to be elected to be variable-sized by entablature parameter 1, all the other entablature parameter settings are initial value, and entablature parameter 1 interval in its span is taken 11 values, respectively 320,322,324,,, 340；Quality m by the entablature corresponding to the different values of backstage solving unit calculating entablature parameter 1designWith bevel for welding total length Ldesign；Foreground Data display unit resolves the value of stored entablature parameter according to backstage, utilizes toolkit part in ProE software, sets up and show the threedimensional model of the top beam of hydraulic machine corresponding to different values of entablature parameter 1；Then utilize described low-carbon (LC) to optimize module, calculates the carbon emission amounts of 11 models correspondence respectively, the optimal value that value is entablature parameter a of the entablature parameter a that the minimum model of carbon emission amount is corresponding, it is designated as BS1, the present embodiment BS1=320；
B, utilizing described design input requirements unit to be elected to be variable-sized by entablature parameter 2, entablature parameter 1 takes BS1=320, all the other entablature parameter settings are initial value, calculate the optimal value BS of entablature parameter 2 according to the method that step 1 is identical2=2730；
C, utilizing described design input requirements unit to be elected to be variable-sized by entablature parameter i, entablature parameter 1 to entablature parameter i-1 takes BS1..., BSi-1, all the other entablature parameter settings are initial value, calculate the optimal value BS of entablature parameter i according to method identical for step ai, 1≤i≤16；
D, with gained BSiAs the final value of corresponding entablature parameter, 1≤i≤16, the present embodiment BS1To BS16It is followed successively by (320,2730,1620,18.8,157.2,177,132.6,262.4,382,2012,176.4,162.8,317.6,283,83,33.2).
Claims (3)
1. the low carbonization design department system of a top beam of hydraulic machine parameter, it is characterised in that: described design department turnkey draws together Parametric designing module and low-carbon (LC) optimizes module；
Described Parametric designing module includes design input requirements unit, backstage solving unit and Foreground Data display unit；
Described design input requirements unit is for setting the span of the initial value of entablature parameter, the value of entablature parameter and entablature parameter；
Described backstage solving unit is for storing the span of the initial value of entablature parameter set by described design input requirements, the value of entablature parameter and entablature parameter, and calculates the quality m of the entablature corresponding to value of entablature parameterdesignWith bevel for welding total length Ldesign；
The described Foreground Data display unit value according to the stored entablature parameter of backstage solving unit, utilizes toolkit part in ProE software, sets up and show the threedimensional model of top beam of hydraulic machine；
Described low-carbon (LC) optimizes module and includes entablature structural carbon emissions data library unit, carbon emission solving unit and carbon emission numerical value display unit；
Described entablature structural carbon emissions data library unit is for storing the setting coefficient in each part manufacture process of entablature；
Setting coefficient in described each part manufacture process includes:
Manufacture the carbon emission equivalent k of steel platesteel；
Process 1 meter of consumed C of groove3H8Quality m 'C；
Process 1 meter of consumed O of groove2Quality m 'O；
By C during 1 meter of groove of processing3H8The CO that burning produces2Quality (kg) m 'CO2, m 'CO2=3 × m 'c；
Weld the solder quality m that 1 meter of groove useswelding；
The carbon emission equivalent k that 1 kilogram of welding wire manufactureswelding；
Required protective gas CO during 1 meter of groove of welding2Quality m "CO2；
Manufacture 1 kilogram of CO2Carbon emission equivalent kCO2；
Described carbon emission solving unit utilizes the quality m of the entablature setting coefficient and the acquisition of backstage solving unit in described each part manufacture processdesignWith bevel for welding total length Ldesign, calculate, according to formula (1), the carbon emission amount G that entablature is correspondingtotal；
Gtotal=Gmeterial+Gvee+Gwelding(1)
Wherein: GmeterialThe carbon emission amount in stage is obtained for raw material；GveeCarbon emission amount for the retaining wall on slope stage；GweldingCarbon emission amount for the groove welding stage；
GmeterialCalculated by formula (2) and obtain
In formula: mdesignFor cutting after part plate quality, obtained by ProE computed in software, wherein steel density is set to 7.85g/cm3, unit is kg；
kuseFor remaining the ratio of waste wood after monoblock plate cutting, its value is 18%；
GveeCalculated by formula (3) and obtain
Gvee=Ldesign×m′C×1.03+Ldesign×m′O×0.93+Ldesign×m′CO2(3)
GweldingCalculated by formula (4) and obtain
Gwelding=Ldesign×mwelding×kwelding+Ldesign×m”CO2×(kCO2+1)(4)
Described carbon emission numerical value display unit carries out storing and show the carbon emission amount G that entablature is correspondingtotal。
null2. the low carbonization design department system of top beam of hydraulic machine parameter according to claim 1，It is characterized in that: described entablature parameter includes entablature parameter 1 to entablature parameter 16，Described entablature parameter 1 to entablature parameter 16 is followed successively by: entablature end face buttress brace width A、Entablature girder length B、Entablature end buttress brace length C、Entablature skin thickness D、Entablature girder technique mouth 1 width E、Entablature girder technique mouth 1 length F、Entablature girder technique mouth 2 width G、Entablature girder technique mouth 2 length H、Entablature props up spike width I、Entablature width of main beam J、Entablature girder technique mouth 3 width K、Entablature girder technique mouth 3 length L、Moved cross beam supporting cell guide bore dia M、Moved cross beam cylinder guide pillar bore dia N、Post installing hole diameter O and entablature pressing plate installing hole diameter P fixed by entablature.
3. the low carbonization method for designing of the top beam of hydraulic machine parameter of the design system that a kind utilizes described in claim 2, it is characterised in that obtain the final value of entablature parameter as follows:
A, utilizing described design input requirements unit to be elected to be variable-sized by entablature parameter 1, all the other entablature parameter settings are initial value, entablature parameter 1 interval in its span are taken n value, whereinQuality m by the entablature corresponding to the different values of backstage solving unit calculating entablature parameter 1designWith bevel for welding total length Ldesign；The Foreground Data display unit value according to the stored entablature parameter of backstage solving unit, utilizes toolkit part in ProE software, sets up and show the threedimensional model of the top beam of hydraulic machine corresponding to different values of entablature parameter 1；Then utilize described low-carbon (LC) to optimize module, calculates n model and distinguish the carbon emission amount of correspondence, the optimal value that value is entablature parameter a of the entablature parameter a that the minimum model of carbon emission amount is corresponding, it is designated as BS1；
B, utilizing described design input requirements unit to be elected to be variable-sized by entablature parameter 2, entablature parameter 1 takes BS1, all the other entablature parameter settings are initial value, calculate the optimal value BS of entablature parameter 2 according to the method that step 1 is identical2；
C, utilizing described design input requirements unit to be elected to be variable-sized by entablature parameter i, entablature parameter 1 to entablature parameter i-1 takes BS1..., BSi-1, all the other entablature parameter settings are initial value, calculate the optimal value BS of entablature parameter i according to method identical for step ai, 1≤i≤16；
D, with gained BSiAs the final value of corresponding entablature parameter, 1≤i≤16.
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