CN103487186A - Variable frequency water supply system operating efficiency on-line detection method based on grey correlation method - Google Patents
Variable frequency water supply system operating efficiency on-line detection method based on grey correlation method Download PDFInfo
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Abstract
本发明提供了一种基于灰色关联法的变频供水系统运行效率在线检测方法,包括:建立输出功率、频率扰动量和水压变化量之间的数学模型及约束条件,形成供水系统运行效率在线检测需要的数学模型;在稳态工况下进行频率小信号扰动,以实际压力变化值作为参考序列,并依据模型求出压力变化值作为比较序列,运用灰色关联算法及灰色关联度判据在线检测系统轴输出功率,进而求得变频供水系统效率。本发明可实现在线输出功率检测,无需流量传感器,节约系统安装调试所需时间和成本,使得系统结构更加简单,系统成本更低。本发明可有效保护电机和变频器低频运行引起的效率低下故障,提高系统的寿命和可靠性,为水泵电机安全、高效运行提供可靠保证。
The invention provides an online detection method for the operating efficiency of a variable frequency water supply system based on the gray correlation method, which includes: establishing a mathematical model and constraint conditions among the output power, frequency disturbance, and water pressure variation to form an online detection method for the operating efficiency of the water supply system The required mathematical model; the small frequency signal disturbance is performed under steady-state conditions, the actual pressure change value is used as a reference sequence, and the pressure change value is calculated according to the model as a comparison sequence, and the gray correlation algorithm and the gray correlation degree criterion are used for online detection The shaft output power of the system can be used to obtain the efficiency of the frequency conversion water supply system. The invention can realize on-line output power detection without the need of a flow sensor, saves the time and cost required for system installation and debugging, makes the system structure simpler and the system cost lower. The invention can effectively protect the low-efficiency fault caused by the low-frequency operation of the motor and the frequency converter, improve the service life and reliability of the system, and provide reliable guarantee for the safe and efficient operation of the water pump motor.
Description
技术领域technical field
本发明属于机电一体化测控领域,具体涉及一种基于灰色关联法的变频供水系统运行效率在线检测方法,尤其适用于气压罐变频供水装置水泵运行效率检测。The invention belongs to the field of mechatronics measurement and control, and in particular relates to an online detection method for the operation efficiency of a frequency conversion water supply system based on a gray correlation method, and is especially suitable for detection of the operation efficiency of a water pump of a frequency conversion water supply device for a pressure tank.
背景技术Background technique
水泵作为一种高耗能通用机械,广泛应用于工农业生产和居民生活的各个领域,每年消耗在水泵机组上的电能占全国总电耗的21%以上,在供水企业中占生产成本的30%~60%。水泵以及水泵系统的效率哪怕仅仅提高1%,都会对我国的节能和环保带来了巨大的利益,而水泵消耗的电能的30%~50%都是可以节约。通过采用变频控制技术能有效地降低水泵的能耗,每年可节电282亿kWh,实现节能减排目标。但变频控制技术实现节能前提是水泵始终运行于高效率区间。然而,供水用户的用水量在空间和时间上具有随机性和不确定性,不能保证水泵始终运行在高效率区间。特别是在用水低谷时间段,由于用水量很小,变频器和水泵工作于低频状态。此时,电机热损耗和低频振动严重,整个变频供水系统能耗急剧增大,系统效率低下。这种工况下不但不能实现节能减排,而且水泵电机因为长期低频运行导致机械振动和电机定子绕组发热严重,降低系统的安全可靠性和使用寿命,对供水的安全可靠性和生产成本产生不利影响,更为严重的甚至导致安全事故的发生。因而,变频供水系统运行效率检测是必须解决问题。As a high-energy-consuming general-purpose machine, water pumps are widely used in various fields of industrial and agricultural production and residents' lives. The annual electric energy consumed by water pump units accounts for more than 21% of the country's total electricity consumption, and accounts for 30% of production costs in water supply enterprises. %~60%. Even if the efficiency of water pumps and water pump systems is only increased by 1%, it will bring huge benefits to my country's energy saving and environmental protection, and 30% to 50% of the electric energy consumed by water pumps can be saved. By adopting frequency conversion control technology, the energy consumption of water pumps can be effectively reduced, and 28.2 billion kWh of electricity can be saved every year, achieving the goal of energy saving and emission reduction. However, the premise of realizing energy saving by frequency conversion control technology is that the water pump is always running in the high efficiency range. However, the water consumption of water supply users is random and uncertain in space and time, and it cannot be guaranteed that the water pump will always run in a high-efficiency range. Especially in the period of low water consumption, because the water consumption is very small, the frequency converter and water pump work at low frequency. At this time, the motor heat loss and low-frequency vibration are serious, the energy consumption of the entire frequency conversion water supply system increases sharply, and the system efficiency is low. Under such working conditions, energy saving and emission reduction cannot be realized, and the long-term low-frequency operation of the water pump motor causes mechanical vibration and serious heating of the motor stator winding, which reduces the safety, reliability and service life of the system, and is detrimental to the safety and reliability of water supply and production costs. Influence, more serious even lead to the occurrence of security accidents. Therefore, the detection of the operating efficiency of the frequency conversion water supply system must be solved.
变频供水系统运行效率实时检测是供水系统实现节能减排、安全可靠供水需重点解决的关键技术问题。变频供水系统运行效率是水泵轴输出功率Pout和输入电源功率Pin的比值。电源输入功率Pin通过测量电源输入电压vin和输入电流iin即可得到,实现较为简便。水泵轴输出功率Pout则需要通过测量水压值p(t)和用水流量q(t)得到。水压值p(t)可由压力传感器(通常为水压表)测得,而流量q(t)的测量主要由以下两种方案测得。The real-time detection of the operating efficiency of the frequency conversion water supply system is a key technical issue that needs to be solved in order to achieve energy saving, emission reduction, and safe and reliable water supply in the water supply system. The operating efficiency of the frequency conversion water supply system is the ratio of the output power P out of the pump shaft to the input power P in . The input power P in of the power supply can be obtained by measuring the input voltage v in and the input current i in of the power supply, and the realization is relatively simple. The output power P out of the water pump shaft needs to be obtained by measuring the water pressure value p(t) and the water flow q(t). The water pressure value p(t) can be measured by a pressure sensor (usually a water pressure gauge), and the measurement of the flow rate q(t) is mainly measured by the following two schemes.
一、流量传感器方案:即通过在水泵的出水口处安装流量传感器,实现流量检测;通常使用的流量传感器检测机构主要为叶轮式,但存在以下三种情况会导致流量检测精度及可靠性性能指标不高:1. Flow sensor scheme: that is, flow detection is realized by installing a flow sensor at the water outlet of the pump; the flow sensor detection mechanism commonly used is mainly the impeller type, but the following three situations will lead to flow detection accuracy and reliability performance indicators not tall:
①供水流速较大情况下,水质中存在的固体杂物会撞击叶轮,使得叶轮变形及缺损,引起整个机构转动惯量不平衡,导致流量检测失效或精度及数据可靠性大大降低;②水质受到污染呈现酸性或者碱性时,会严重腐蚀叶轮机构,同样导致整个机构转动惯量不平衡,流量检测失效或精度及数据可靠性大大降低;③叶轮式流量检测通过流动的液体传动叶轮片转动,从而带动相关电磁机构动作,将叶轮片的转动信号转化为不同频率的电信号。在管道截面积恒定的情况下,通过采样电信号的频率就可以测量液体的流量。由于要考虑到机构强度及加工精度和加工成本等约束情况,叶轮等转动部件的惯量不可能很小,因而存在一个小流量测量死区范围,所以不能检测诸如滴水、漏水等小流量状态。①When the flow rate of water supply is high, the solid debris in the water will hit the impeller, causing the impeller to be deformed and damaged, causing the moment of inertia of the whole mechanism to be unbalanced, resulting in the failure of flow detection or greatly reducing the accuracy and data reliability; ②The water quality is polluted When it is acidic or alkaline, it will seriously corrode the impeller mechanism, which will also lead to the imbalance of the moment of inertia of the whole mechanism, the failure of flow detection or the greatly reduced accuracy and data reliability; The relevant electromagnetic mechanism acts to convert the rotation signal of the impeller into electrical signals of different frequencies. In the case of a constant cross-sectional area of the pipe, the flow rate of the liquid can be measured by sampling the frequency of the electrical signal. Due to constraints such as mechanism strength, processing accuracy and processing cost, the inertia of rotating parts such as impellers cannot be small, so there is a small flow measurement dead zone range, so small flow conditions such as dripping and water leakage cannot be detected.
二、专用控制器+专用水泵电机方案:即通过对专用的水泵电机进行扬程特性曲线的反复测试,得出水泵工作于不同流量情况下的特性曲线,并以该曲线作为系统检测流量的参考值,通过检测水泵电机当前运行特性与基准参考特性进行相似度分析,从而得出系统当前的流量值,但这种方法存在严重的问题就是:2. Dedicated controller + dedicated water pump motor scheme: that is, through repeated testing of the head characteristic curve of the dedicated water pump motor, the characteristic curve of the pump working under different flow conditions is obtained, and the curve is used as a reference value for the system to detect the flow rate , by detecting the similarity analysis between the current operating characteristics of the pump motor and the benchmark reference characteristics, the current flow value of the system can be obtained, but there are serious problems in this method:
⑴对控制系统的硬件和软件的要求高。因为控制器要采集大量的数据并进行信号处理和求解系统的特征量,并与存储在内存中的基准特征量进行相似度分析,因而对控制器要求高。(1) High requirements on the hardware and software of the control system. Because the controller needs to collect a large amount of data, perform signal processing and solve the characteristic quantity of the system, and conduct similarity analysis with the reference characteristic quantity stored in the memory, the requirements for the controller are high.
⑵由于系统在长期运行过程中,液体介质常数、电机参数、变频器参数等受到环境因素影响及老化原因发生变化,引起系统的运行特征量变化较大,导致测量的精度和可靠性差;(2) Due to the long-term operation of the system, the liquid medium constant, motor parameters, and frequency converter parameters are affected by environmental factors and aging causes change, causing large changes in the operating characteristics of the system, resulting in poor measurement accuracy and reliability;
⑶由于供水系统是长时间连续运行,因而水泵一旦出现故障,只能采用与控制器严格匹配的电机,而不能使用其他类型的水泵电机,因而导致系统的运行维护成本高,实用性及适用性差。(3) Since the water supply system runs continuously for a long time, once the water pump fails, only the motor that is strictly matched with the controller can be used instead of other types of water pump motors, which leads to high operation and maintenance costs of the system and poor practicability and applicability .
因而,变频供水系统运行效率检测方法在国内冶金、钢铁、石油、化工、水处理、矿山以及居民生活用水等领域具有非常广阔的市场前景。Therefore, the detection method of the operation efficiency of the frequency conversion water supply system has a very broad market prospect in the fields of domestic metallurgy, steel, petroleum, chemical industry, water treatment, mines, and residential water.
发明内容Contents of the invention
本发明的目的在于提出一种低成本、通用性好、结构简单的基于灰色关联法的变频供水系统运行效率在线检测方法。The object of the present invention is to propose a low-cost, good versatility and simple structure online detection method for the operation efficiency of the frequency conversion water supply system based on the gray correlation method.
一种基于灰色关联法的变频供水系统运行效率在线检测方法,其特征在于,包括如下步骤:A method for online detection of the operating efficiency of a variable frequency water supply system based on a gray correlation method, characterized in that it includes the following steps:
(1)以采样周期Ts为间隔对供水系统管网的水压值、逆变电路输出频率和输入功率进行采样,将第一次采样值标记为p(1)、f(1)和Pin(1);当前采样次数为k,令k=1;(1) The water pressure value of the water supply system pipe network, the output frequency of the inverter circuit and the input power are sampled at intervals of sampling period T s , and the first sampling values are marked as p(1), f(1) and P in (1); the current sampling times is k, let k=1;
(2)建立由M个元素构成的水压值数组{p(i)}、逆变电路输出频率数组{f(i)},以及输入功率数组{Pin(i)};其中i={k-M+1,k-M+2,...k},M为预先设定的大于1的正整数,k为当前采样次数;p(i)|i<=0=0,f(i)|i<=0=0,Pin(i)|i<=0=0;(2) Establish the water pressure value array {p(i)} composed of M elements, the inverter circuit output frequency array {f(i)}, and the input power array {P in (i)}; where i={ k-M+1, k-M+2,...k}, M is a preset positive integer greater than 1, k is the current sampling times; p(i)| i<=0 =0, f( i)| i<=0 =0, P in (i)| i<=0 =0;
(3)判断供水系统是否处于稳定状态;如果是,则进入步骤(4);否则,转入步骤(13);(3) Determine whether the water supply system is in a stable state; if yes, go to step (4); otherwise, go to step (13);
(4)求解水压平均值逆变电路输出频率平均值
(5)标记当前时刻为t=0时刻,给输出频率一个固定的任意扰动ΔF;(5) Mark the current moment as t=0, and give the output frequency a fixed arbitrary disturbance ΔF;
(6)定义为t=mTs时刻的轴输出功率估计值;其中m=1,2,…,N,Td为预先定义的观测时间长度;令其中为任意设定的轴输出功率估计值的初始值;(6) Definition is the estimated shaft output power at time t=mT s ; where m=1,2,…,N, T d is the predefined observation time length; let in is the initial value of the estimated value of shaft output power set arbitrarily;
令m=1,第二级最小差Δ(min)=0,第二级最大差Δ(max)=1,分辨系数γ=0.5;Let m=1, the second-level minimum difference Δ(min)=0, the second-level maximum difference Δ(max)=1, and the resolution coefficient γ=0.5;
(7)判断mTs>Td是否成立,如果成立,则转入步骤(13);否则,在t=mTs时刻,采样管网压力值p(m);得到 (7) Judging whether mT s > T d is true, if it is true, go to step (13); otherwise, at the time t=mT s , sample the pipe network pressure value p(m); get
(8)判断是否成立,如果不成立,转入步骤(13);否则,将估计值及ΔF、Tb、ρ、g、Pb、Vb、T和t=mTs代入公式
其中,Pb为供水系统气压罐额定压力值,Vb为供水系统气压罐气室额定体积,Tb为供水系统气压罐额定温度;T为环境温度,ρ为液体密度;g为重力加速度;Among them, P b is the rated pressure value of the air pressure tank of the water supply system, V b is the rated volume of the air chamber of the air pressure tank of the water supply system, T b is the rated temperature of the air pressure tank of the water supply system; T is the ambient temperature, ρ is the liquid density; g is the acceleration of gravity;
(9)将Δp(m)作为参考序列,Δpg(m)作为比较序列,并对Δp(m)、Δpg(m)进行归一化处理得到相应的归一化序列Δp1(m)和 (9) Take Δp(m) as the reference sequence and Δp g (m) as the comparison sequence, and normalize Δp(m) and Δp g (m) to obtain the corresponding normalized sequence Δp 1 (m) and
(10)计算误差序列求解Δp1(m)、的关联系数
(11)求解关联度r,其中ξ0(ψ)|ψ<=0=0;(11) Solve the correlation degree r, Wherein ξ 0 (ψ) | ψ<=0 =0;
判断r>=0.95是否成立,若成立,进入步骤(12);否则,更新变量,令Judging whether r>=0.95 is true, if true, enter step (12); otherwise, update the variable, let
m=m+1;
(12)令计算系统效率判断是否满足η<=ηmin,其中ηmin为预先设定的低效率阈值;如果是,则说明系统处于低效率工作状态,逆变器输出关闭,退出;否则,进入步骤(13);(12) order Calculate System Efficiency Judging whether η<=η min is satisfied, where η min is the preset low efficiency threshold; if yes, it means that the system is in a low efficiency working state, the inverter output is turned off, and exit; otherwise, enter step (13);
(13)令k=k+1;在本次采样周期结束后,进行下一次采样,并标记水压值、逆变电路输出频率和输入功率的采样值为p(k)、f(k)和Pin(k);返回步骤(2)。(13) Let k=k+1; after the end of this sampling period, carry out the next sampling, and mark the sampling values of water pressure value, inverter circuit output frequency and input power as p(k), f(k) and P in (k); return to step (2).
本发明的进一步设置在于,所述稳定状态的定义为:A further setting of the present invention is that the definition of the stable state is:
计算数组{p(i)}的标准差
本发明所述的基于灰色关联法的变频供水系统运行效率在线检测方法具有如下有益效果:The online detection method for the operating efficiency of the frequency conversion water supply system based on the gray correlation method of the present invention has the following beneficial effects:
一、本发明所述的变频供水系统运行效率检测方法具有在线输出功率检测,无需流量传感器,节约了系统安装调试所需时间和成本,使得系统结构更加简单,系统成本更低;1. The method for detecting the operating efficiency of the frequency conversion water supply system of the present invention has online output power detection and does not require a flow sensor, which saves the time and cost required for system installation and debugging, makes the system structure simpler and the system cost lower;
二、与现有的专用控制器+专用水泵电机方案相比,本发明可适用于各种型号的三相交流水泵电机组成的变频供水系统运行效率检测,具有广泛的通用性。因为变频供水系统轴输出功率Pout满足公式
三、本发明所述的变频供水系统运行效率检测方法具有检测速度快,可靠性高,实用性强等特点;可有效保护电机和变频器低频运行引起的效率低下故障,提高系统的寿命和可靠性,为水泵电机安全、高效运行提供可靠保证。3. The method for detecting the operating efficiency of the frequency conversion water supply system of the present invention has the characteristics of fast detection speed, high reliability, and strong practicability; it can effectively protect the low-efficiency faults caused by the low-frequency operation of the motor and the frequency converter, and improve the life and reliability of the system. It provides a reliable guarantee for the safe and efficient operation of the pump motor.
具体实施方式Detailed ways
本发明提供了一种基于灰色关联法的变频供水系统运行效率检测方法,主要采用了变频供水系统效率数学模型。The invention provides a detection method for the operating efficiency of a frequency conversion water supply system based on a gray correlation method, which mainly adopts a mathematical model of the efficiency of the frequency conversion water supply system.
a)水泵轴输出功率数学模型a) Mathematical model of pump shaft output power
供水系统简图如图1所示,主要包括取水水源、止回阀1、水泵电机M、气压罐3、压力表4、温度传感器5、出水控制阀2、逆变电路6、控制器7、电源输入功率检测等。图1中加粗线表示电源线,箭头方向表示功率传递方向。取水水源主要为自来水管网或者深井、水塘、河流湖泊等;止回阀1主要功能是防止水泵停止运行时,用户网管中的水倒流回水源;水泵电机M通过叶轮片高速旋转将水源中的水网用户输送;气压罐3的功能是稳定水压,防止水锤事故对管网的危害;温度传感器5用于检测系统当前温度;压力表4用于检测供水系统的水压;输入功率检测装置用于检测输入电源的功率;出水控制阀2用于开启或停止向用户供水;控制器7主要实现相关参数的输入、相关变量的采样、运行状态的显示及系统控制程序的运行;逆变电路6通过接收控制器发出的控制量,对输入电源的逆变输出,实现水泵电机变频调速控制;输入电源8向整个系统提供电能。The schematic diagram of the water supply system is shown in Figure 1, mainly including water intake source,
变量说明如下:q1(t)为进水量;q2(t)为出水量;T(t)为环境温度值;p(t)为管网的水压值;Pout(t)为水泵轴输出功率;f(t)为逆变电路输出频率值;Pin(t)为电源输入功率;η为系统效率;v1(t)为气压罐气室体积;pa(t)为气压罐气室压力;v2(t)为气压罐水室体积;S为气压罐截面积;Vz为气压罐总体积;Pb为气压罐气室额定压力值;Vb为气压罐气室额定体积;Tb为气压罐额定温度;t为时间变量;ρ为液体密度;g为重力加速度。The variables are explained as follows: q 1 (t) is the water intake; q 2 (t) is the water output; T(t) is the ambient temperature value; p(t) is the water pressure value of the pipe network; P out (t) is the water pump shaft output power; f(t) is the output frequency value of the inverter circuit; P in (t) is the input power of the power supply; η is the system efficiency; v 1 (t) is the air chamber volume of the air pressure tank; Tank air chamber pressure; v 2 (t) is the water chamber volume of the air pressure tank; S is the cross-sectional area of the air pressure tank; V z is the total volume of the air pressure tank; P b is the rated pressure value of the air chamber of the air pressure tank; V b is the air chamber of the air pressure tank Rated volume; T b is the rated temperature of the pressure tank; t is the time variable; ρ is the liquid density; g is the acceleration of gravity.
供水系统稳态时:压力值为P,逆变电路输出频率为F,进出水流量为Q,环境温度为T,气压罐气室体积为V1,水室体积为V2,气压罐气室压力为pa(0),上述所有量的单位均为国际单位。定义t=0时刻为系统以频率F稳定运行的最后时刻,即存在:When the water supply system is in a steady state: the pressure value is P, the output frequency of the inverter circuit is F, the inflow and outflow water flow is Q, the ambient temperature is T, the volume of the air chamber of the air pressure tank is V 1 , the volume of the water chamber is V 2 , the air chamber of the air pressure tank is Pressure is p a (0), and all quantities above are in SI units. Define time t=0 as the last moment when the system operates stably at frequency F, that is, there exists:
假设在[0,Td]时间内水泵的运行频率为:f(t)=F+ΔF,ΔF为频率扰动增量,Td为大于0的时间值,依据供水系统功率的大小不同而预先人为确定;则水压值为p(t)=P+Δp(t),Δp(t)为ΔF引起的水压波动值;水泵的进水量为q1(t)=Q+Δq1(t),Δq1(t)为ΔF引起的进水流量波动值;水泵的出水量为q2(t)=Q+Δq2(t),Δq2(t)为ΔF引起的出水流量波动值;由重庆大学硕士论文《基于PLC茶园恒压喷灌控制系统的研究与设计》可知,水泵进水流量、水压与电机运行频率之间的关系为:Assume that the operating frequency of the water pump within [0, T d ] is: f(t) = F + ΔF, ΔF is the frequency disturbance increment, T d is the time value greater than 0, according to the power of the water supply system is different in advance It is determined artificially; then the water pressure value is p(t)=P+Δp(t), and Δp(t) is the water pressure fluctuation value caused by ΔF; the water intake of the water pump is q 1 (t)=Q+Δq 1 (t ), Δq 1 (t) is the fluctuation value of the inflow flow caused by ΔF; the water output of the pump is q 2 (t)=Q+Δq 2 (t), and Δq 2 (t) is the fluctuation value of the outlet flow caused by ΔF; According to the master's thesis of Chongqing University "Research and Design of Constant Pressure Sprinkler Irrigation Control System Based on PLC for Tea Garden", the relationship between the water pump inlet flow, water pressure and motor operating frequency is:
其中:η为水泵的效率,即电机有效功率与轴输出功率之比;Among them: η is the efficiency of the water pump, that is, the ratio of the effective power of the motor to the output power of the shaft;
s为转差率;s is the slip rate;
R1,R2,X1σ,X2σ,m1,为水泵电机的固有参数;R 1 ,R 2 ,X 1σ ,X 2σ ,m 1 , is the intrinsic parameter of the pump motor;
由于水泵电机采用变频调速控制,所以s基本保持不变。令:Since the water pump motor adopts frequency conversion speed regulation control, s basically remains unchanged. make:
k只与电机本身结构参数有关,与流量、压力无关。所以公式可简化为:k is only related to the structural parameters of the motor itself, and has nothing to do with flow and pressure. So the formula can be simplified to:
令k′=ηk。则在t=0时,有:Let k'=ηk. Then at t=0, there are:
QP=k′F2 (4)QP=k′F 2 (4)
在t∈[0,Td],将q1(t)=Q+Δq1(t),f(t)=F+ΔF和p(t)=P+Δp(t)代入公式(3):At t∈[0,T d ], substitute q 1 (t)=Q+Δq 1 (t), f(t)=F+ΔF and p(t)=P+Δp(t) into formula (3) :
(Q+Δq1(t))(P+Δp(t))=k′(F+ΔF)2 (5)(Q+Δq 1 (t))(P+Δp(t))=k′(F+ΔF) 2 (5)
展开(5),并整理得:Expand (5), and sort it out:
PQ+QΔp(t)+PΔq1(t)+Δq1(t)Δp(t)=k′(F2+2FΔF+ΔF2) (6)PQ+QΔp(t)+PΔq 1 (t)+Δq 1 (t)Δp(t)=k'(F 2 +2FΔF+ΔF 2 ) (6)
将(4)代入(6)可得:Substitute (4) into (6) to get:
QΔp(t)+PΔq1(t)+Δq1(t)Δp(t)=k′(2FΔF+ΔF2) (7)QΔp(t)+PΔq 1 (t)+Δq 1 (t)Δp(t)=k'(2FΔF+ΔF 2 ) (7)
由于Td和ΔF的值较小,且供水系统的数学模型含有一阶大惯性环节,因而系统出水量q2(t)在t∈[0,Td]时间内变化很小,可以近似为恒定,即q2(t)=Q。因而在时间[0,Td]内,ΔF引起的Δp(t)的值较小,所以存在:Since the values of T d and ΔF are small, and the mathematical model of the water supply system contains a first-order large inertial link, the water output q 2 (t) of the system changes very little within the time t∈[0,T d ], which can be approximated as Constant, that is, q 2 (t)=Q. Therefore, in the time [0, T d ], the value of Δp(t) caused by ΔF is small, so there is:
|Δp(t)|<<P (8)|Δp(t)|<<P (8)
所以整理(7)得:So finishing (7) is:
QΔp(t)+PΔq1(t)=k′(2FΔF+ΔF2) (9)QΔp(t)+PΔq 1 (t)=k'(2FΔF+ΔF 2 ) (9)
将公式(9)除以(4)可得:Divide formula (9) by (4) to get:
气压罐动力学方程:在t∈[0,Td],气压罐水室的体积变化量为:The dynamic equation of the air tank: at t∈[0,T d ], the volume change of the water chamber of the air tank is:
所以,t∈[0,Td]水室体积为:Therefore, the volume of t∈[0,T d ] water chamber is:
因为V保持不变,因而气室体积为:Since V remains constant, the air cell volume is:
假设在t∈[0,Td]时间内,环境温度T保持不变,由理想气体方程可知:Assuming that the ambient temperature T remains constant within the time t∈[0,T d ], it can be known from the ideal gas equation:
将(13)代入(14)得:Substitute (13) into (14) to get:
令△pa(t)=pa(t)-pa(0)为气压罐气室压力变化量,则:Let △p a (t)=p a (t)-p a (0) be the pressure change in the air chamber of the air tank, then:
而由水室体积变化引起的压力变化量为:The pressure change caused by the volume change of the water chamber is:
所以,水压变化量Therefore, the change in water pressure
如果参数Td选取合理,满足则:If the parameter T d is selected reasonably, satisfying but:
将代入公式(19),并整理得:Will Substitute into formula (19), and sort out:
由公式(20)可得:From the formula (20) can get:
其中:V=V1+V2。由于对应于气压罐垂直高度产生的水压,通常是远小于实际扬程(恒压供水扬程一般在14m以上),所以所以有:Wherein: V=V 1 +V 2 . because The water pressure corresponding to the vertical height of the air pressure tank is usually much smaller than the actual head (the constant pressure water supply head is generally above 14m), so F:
将(22)代入(10)并整理可得:Substitute (22) into (10) and sort it out:
所以方程(23)是关于Δq1(t)的一次常系数微分方程,可解的:So Equation (23) is a linear constant coefficient differential equation about Δq 1 (t), solvable:
联立公式(24)和(10)可得:Combine formulas (24) and (10) to get:
假设气压罐无气体泄漏,则由理想气体方程可知:Assuming that there is no gas leakage in the pressure tank, it can be known from the ideal gas equation:
联立公式(25)和(26),并整理得:Simultaneous formulas (25) and (26), and arrange:
由于水泵轴输出功率代入公式(27)并整理得:Due to the output power of the pump shaft Substitute into formula (27) and sort out:
由不等式(8)可得,在t∈[0,Td],公式(28)成立的约束条件:According to inequality (8), at t∈[0,T d ], the constraints of formula (28) are:
由于参数P、F、ΔF、ρ、g、Pb、Vb、Tb和T均为可观测量和已知量,因而通过测试压力扰动量Δp(t)在t∈[0,Td]的值就可以计算出系统在稳态时的轴输出功率Pout的大小。Since the parameters P, F, ΔF, ρ, g, P b , V b , T b and T are all observable and known quantities, the pressure disturbance Δp(t) is tested at t∈[0,T d ] The value of the shaft output power P out in the steady state can be calculated.
b)变频供水系统效率计算b) Efficiency calculation of frequency conversion water supply system
将参数P、F、ΔF、ρ、g、Pb、Vb、Tb、T和Δp(t)代入公式(28)就可以计算出系统在稳态时的轴输出功率Pout。所以效率η为:Substituting the parameters P, F, ΔF, ρ, g, P b , V b , T b , T and Δp(t) into formula (28) can calculate the shaft output power P out of the system at steady state. So the efficiency η is:
联立(28)和(30)即可求得变频供水系统效率η。By combining (28) and (30), the efficiency η of the frequency conversion water supply system can be obtained.
本发明提供了一种基于灰色关联法的变频供水系统运行效率在线检测方法,包括如下步骤:The present invention provides an online detection method for the operating efficiency of a variable frequency water supply system based on the gray correlation method, which includes the following steps:
(1)以采样周期Ts为间隔对供水系统管网的水压值、逆变电路输出频率和输入功率进行采样,将第一次采样值标记为p(1)、f(1)和Pin(1);当前采样次数为k,令k=1;(1) The water pressure value of the water supply system pipe network, the output frequency of the inverter circuit and the input power are sampled at intervals of sampling period T s , and the first sampling values are marked as p(1), f(1) and P in (1); the current sampling times is k, let k=1;
(2)建立由M个元素构成的水压值数组{p(i)}、逆变电路输出频率数组{f(i)},以及输入功率数组{Pin(i)};其中i={k-M+1,k-M+2,...k},M为预先设定的大于1的正整数,k为当前采样次数;p(i)|i<=0=0,f(i)|i<=0=0,Pin(i)|i<=0=0;(2) Establish the water pressure value array {p(i)} composed of M elements, the inverter circuit output frequency array {f(i)}, and the input power array {P in (i)}; where i={ k-M+1, k-M+2,...k}, M is a preset positive integer greater than 1, k is the current sampling times; p(i)| i<=0 =0, f( i)| i<=0 =0, P in (i)| i<=0 =0;
(3)判断供水系统是否处于稳定状态。稳定状态的定义为:计算M个采样压力值p(t)的标准差以及逆变电路输出频率f(t)的标准差判断是否同时满足:σp<εp和σf<εf(其中:εp,εf为设定正值,可根据实际系统进行设定,比如可以取0.1或者0.2)。如果满足,则认为供水系统处于稳定状态,进入步骤(4);否则,供水系统处于不稳定状态,转入步骤(13)。(3) Determine whether the water supply system is in a stable state. The steady state is defined as: calculating the standard deviation of M sampled pressure values p(t) And the standard deviation of the output frequency f(t) of the inverter circuit Judging whether it is satisfied at the same time: σ p <ε p and σ f <ε f (where: ε p and ε f are set positive values, which can be set according to the actual system, such as 0.1 or 0.2). If it is satisfied, it is considered that the water supply system is in a stable state and enters step (4); otherwise, the water supply system is in an unstable state and proceeds to step (13).
(4)求解水压平均值逆变电路输出频率平均值和输入功率平均值 (4) Solve the average water pressure The average value of the output frequency of the inverter circuit and average input power
(5)以此时刻标记为t=0时刻,给输出频率一个固定的任意扰动ΔF,即 (5) Mark this moment as t=0, and give the output frequency a fixed arbitrary disturbance ΔF, namely
(6)定义为t=mTs(m=1,2,…,N)时刻轴输出功率估计值,令其中为任意设定的轴输出功率估计值的初始值;为不失一般性,取值较大。N的定义为Td为预先定义的观测时间长度;(6) Definition is the estimated value of shaft output power at time t=mT s (m=1,2,…,N), let in is the initial value of the estimated value of shaft output power set arbitrarily; without loss of generality, The value is larger. N is defined as T d is the predefined observation time length;
令m=1;定义第二级最小差Δ(min)=0,定义第二级最大差Δ(max)=1,定义分辨系数γ=0.5。Let m=1; define the second-level minimum difference Δ(min)=0, define the second-level maximum difference Δ(max)=1, and define the resolution coefficient γ=0.5.
(7)判断mTs>Td是否成立,如果成立,则转入步骤(13);否则,在t=mTs时刻,采样管网压力值p(m);得到 (7) Judging whether mT s > T d is true, if it is true, go to step (13); otherwise, at the time t=mT s , sample the pipe network pressure value p(m); get
(8)判断是否成立。不成立,转入步骤(13);否则,将估计值及、ΔF、Tb、ρ、g、Pb、Vb、T和t=mTs代入公式
(9)将Δp(m)作为参考序列,Δpg(m)作为比较序列,并对Δp(m)、Δpg(m)进行归一化处理得到相应的归一化序列:Δp1(m)和 (9) Take Δp(m) as the reference sequence and Δp g (m) as the comparison sequence, and normalize Δp(m) and Δp g (m) to obtain the corresponding normalized sequence: Δp 1 (m )and
(10)计算误差序列求解Δp1(m)、的关联系数ξ0(m),
(11)求解关联度r:(其中:ξ0(ψ)|ψ<=0=0)。(11) Solve the correlation degree r: (where: ξ 0 (ψ) | ψ<=0 =0).
判断r>=0.95是否成立。成立,进入步骤(12);否则,更新变量:Judging whether r>=0.95 holds true. If it is established, go to step (12); otherwise, update the variable:
m=m+1;
(12)估计值就是系统实际轴输出功率Pout。计算系统效率:判断实际输出效率是否满足η<=ηmin(其中:ηmin为设定的低效率阈值,可根据实际系统进行设定,比如设定为30%或40%等)。如果是,则说明系统处于低效率工作状态,逆变器输出关闭,退出。否则,进入步骤(13)。(12) Estimated value is the actual shaft output power P out of the system. Calculate system efficiency: Determine whether the actual output efficiency satisfies η<=η min (where: η min is the set low efficiency threshold, which can be set according to the actual system, such as 30% or 40%). If it is, it means that the system is in a low-efficiency working state, and the inverter output is turned off and exits. Otherwise, go to step (13).
(13)令k=k+1;在本次采样周期结束后,进行下一次采样,并标记水压值、逆变电路输出频率和输入功率的采样值为p(k)、f(k)和Pin(k);返回步骤(2)。(13) Let k=k+1; after the end of this sampling period, carry out the next sampling, and mark the sampling values of water pressure value, inverter circuit output frequency and input power as p(k), f(k) and P in (k); return to step (2).
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