CN103486852A - Leaky wave-prevention microwave roller kiln with roll bar - Google Patents
Leaky wave-prevention microwave roller kiln with roll bar Download PDFInfo
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- CN103486852A CN103486852A CN201310390098.1A CN201310390098A CN103486852A CN 103486852 A CN103486852 A CN 103486852A CN 201310390098 A CN201310390098 A CN 201310390098A CN 103486852 A CN103486852 A CN 103486852A
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Abstract
The invention relates to a roller kiln, in particular to a leaky wave-prevention microwave roller kiln with a roll bar. The roller kiln comprises a kiln body (15) and a kiln body shell (14), wherein the ceramic roll bar (6) horizontally penetrates through the kiln body (15); a roll-on kiln wall (17) is arranged between the ceramic roll bar (6) and a kiln top (16), kiln furniture (4) is arranged in the middle of the roll-on kiln wall (17), a roll-down kiln wall (18) is arranged between the ceramic roll bar (6) and a kiln bottom (19); multilayer stainless steel screens (11) are arranged on the connecting part of the ceramic roll bar (6) and the kiln body shell (14); roll-in insulation loose wool (5) and multilayer leaky wave-prevention stainless steel wave suppression sheets (7) are respectively arranged inside the two ends of the ceramic roll bar (6). According to the leaky wave-prevention microwave roller kiln with the roll bar, the microwave leakage wave amount is low, the adjustment is convenient in the mounting or using process, the breakage of the ceramic roll bar is easily found, the mounting period is short, the manufacturing cost is relatively low, the electricity consumption is reduced by 35%, and energy source is saved.
Description
Technical field
The present invention relates to a kind of roller kilns, particularly a kind of anti-leaky wave roller rod micro-wave roller kiln.
Background technology
Roller kilns are industrial widely used Thermal Equipments, ceramic material, electronic component and electronic material all must pass through the high temperature kiln roasting, the production technology of burning till with roller kilns, occupy leading position in every profession and trade, induction system is the most key part in roller kilns, whether whether micro-wave roller kiln especially, leak microwave inside and outside energy-conservation in use ceramic rod, and very high requirement is all arranged.
Notification number is CN201945168U, and the Chinese invention patent that date of declaration is on August 24th, 2011 discloses a kind of microwave roller kiln roller shaft microwave-leakage-preventing device; Notification number is CN102278879A, and the Chinese invention patent that date of declaration is on December 14th, 2011 discloses a kind of micro-wave roller kiln; Notification number is CN202168236U, the Chinese invention patent that date of declaration is on March 14th, 2012 discloses a kind of driven off by shaft microwave suppressor having, these three kinds of forms are all to prevent microwave leakage at the multi-form steel pipe of roller rod overcoat one deck, and these protectors and roller rod gap are all very little, generally only has 2mm, therefore the disconnected excellent accident easily occurred in actual production process, so little gap is to be difficult for being found, and can cause the further expansion of accident, so little gap, also be unfavorable for the roller rod replacing of roller kilns when operation.
Ceramic rod two of existing micro-wave roller kiln is all microwave suppressor havings of the long left and right of cover 200mm, this neither is incubated, bring difficulty to again production and replacing, micro-wave roller kiln fire-resistant, insulation material is all to adopt the plate cotton, because the plate cotton is to adopt high-temperature agglomerant by the ceramic fibre molding bonded, and this high-temperature agglomerant easily absorbs microwave material, therefore can consume a large amount of electric energy, also can affect the uniformity in temperature field simultaneously, the kiln wall of micro-wave roller kiln is also to adopt the plate cotton, ceramic rod is that the hole of slave plate cotton passes, because hole diameter is greater than the diameter of ceramic rod, amount of heat space thus outwards scatters and disappears, waste heat energy, a large amount of electric energy have also just been consumed.
Summary of the invention
According to above deficiency of the prior art, the problem to be solved in the present invention is: provide a kind of energy-conservation, simple in structure, with low cost, installation difficulty is little, the anti-leaky wave roller of easy operation and maintenance rod micro-wave roller kiln.
The technical solution adopted for the present invention to solve the technical problems is:
Described anti-leaky wave roller rod micro-wave roller kiln, comprise kiln body and kiln body case, laterally run through ceramic rod in the kiln body, between ceramic rod and kiln top, kiln wall on roller is set, kiln furnitures are set in the middle of the kiln wall on roller, kiln wall under roller is set between at the bottom of ceramic rod and kiln, and ceramic rod and kiln body case joint arrange the multilayer stainless steel mesh, and roller interior insulation loose wool all is set at ceramic rod pipe interior two ends and anti-leaky wave multilayer stainless steel presses down plectrum.
Described anti-leaky wave roller rod micro-wave roller kiln ceramic rod by roller under kiln wall and roller the kiln wall fix, with kiln body case joint, the multilayer stainless steel mesh is being set, for blocking microwave, from the ceramic rod outer periphery, reveal, in order to avoid broken ring change border is conducive to save electric energy.In the ceramic rod pipe, bi-material is filled at two, inboard, two is plugged with the insulation loose wool and carries out heat-insulation and heat-preservation, and the outside, two is plugged with anti-leaky wave multilayer stainless steel and presses down wave plate, can effectively intercept microwave and go out from the internal leakage of roller rod pipe, in order to avoid welding also is conducive to save electric energy.
Wherein preferred:
On described roller, the kiln wall is comprised of insulation loose wool on L-type refractory slab cotton and roller, and on roller, the insulation loose wool is arranged between L-type refractory slab cotton and multilayer stainless steel mesh.On roller, the kiln wall is comprised of L-type refractory slab cotton and ceramic rod top insulation loose wool, adopt L-type refractory slab cotton to make the inner lining refractory of side wall on roller, be mainly to prevent that the kiln furnitures that fill material from damaging body of wall with the side wall collision friction in running, stop that insulation loose wool in roller top enters in kiln simultaneously.
Under described roller, the kiln wall is comprised of insulation loose wool under refractory slab cotton and roller, and under roller, the insulation loose wool is arranged between refractory slab cotton and multilayer stainless steel mesh.Under roller, the kiln wall is comprised of refractory slab cotton and ceramic rod below insulation loose wool, increases heat insulation effect, and the refractory slab cotton stops that the roller below is incubated loose wool and enters in kiln.
Described kiln top arranges a plurality of microwave sources.Microwave source is added thermal bake-out to the roasting material, arranges a plurality ofly can improve firing rate.
Described kiln top adopts single layer structure, and the kiln top is the first fire resistant heat preserving blanket cotton, between the first fire resistant heat preserving blanket cotton and kiln body case, air blanketing is set.Improve firing rate.
It at the bottom of described kiln, is the second fire resistant heat preserving blanket cotton.Increase heat insulation effect.
The roasting material is set in described kiln furnitures.
In described roller, the insulation loose wool is arranged on the inboard at two ends in the ceramic rod pipe, and anti-leaky wave multilayer stainless steel presses down the outside that plectrum is arranged on two ends in the ceramic rod pipe.Can effectively intercept microwave and go out from the internal leakage of roller rod pipe, in order to avoid welding also is conducive to save electric energy.
Be incubated loose wool on described roller under insulation loose wool and roller and be wrapped in the outer surrounding of ceramic rod pipe.Avoid heat outwards to scatter and disappear, cause the waste of heat energy.
The beneficial effect that the present invention has is:
Described anti-leaky wave roller rod micro-wave roller kiln adopts the interior filling insulation loose wool of ceramic rod pipe and anti-leaky wave multilayer stainless steel to press down the wave plate bi-material, carry out heat-insulation and heat-preservation by the insulation loose wool, anti-leaky wave multilayer stainless steel presses down wave plate and effectively intercepts microwave and go out from the internal leakage of roller rod pipe, in order to avoid welding, also be conducive to save electric energy, simultaneously, when rupturing, ceramic rod also easily is found.Adopt fire resistant heat preserving blanket cotton at the bottom of Yao Ding and kiln, be difficult for absorbing microwave, can save a large amount of electric energy, can also guarantee the uniformity of temperature simultaneously.The junction of ceramic rod and housing arranges the multilayer stainless steel mesh, and surrounding is wrapped in the insulation loose wool simultaneously, has not only effectively prevented scattering and disappearing of a large amount of heat energy, also saves electric energy.The inside and outside microwave leakage ripple amount of ceramic rod pipe of the present invention is controlled at 2mW/cm fully
2below, ceramic rod is being installed or is adjusting during in use procedure more convenient, makes precision easily up to standard, the short system of installation period, and manufacturing cost is relatively cheaper, can reduce power consumption 35%, saves the energy, installation difficulty is little, easily operation and maintenance.
The accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Wherein, 1, microwave source; 2, air blanketing; 3, roasting material; 4, kiln furnitures; 5, insulation loose wool in roller; 6, ceramic rod; 7, anti-leaky wave multilayer stainless steel presses down plectrum; 8, the second fire resistant heat preserving blanket cotton; 9, refractory slab cotton; 10, be incubated loose wool on roller; 11, multilayer stainless steel mesh; 12, L-type refractory slab cotton; 13, the first fire resistant heat preserving blanket cotton; 14, kiln body case; 15, kiln body; 16, Yao Ding; 17, kiln wall on roller; 18, kiln wall under roller; 19, at the bottom of kiln; 20, be incubated loose wool under roller.
The specific embodiment
Below in conjunction with accompanying drawing, embodiments of the invention are described further:
As shown in Figure 1, anti-leaky wave roller rod micro-wave roller kiln of the present invention, comprise kiln body 15 and kiln body case 14, the interior ceramic rod 6 that laterally runs through of kiln body 15, between ceramic rod 6 and kiln top 16, kiln wall 17 on roller is set, on roller, in the middle of kiln wall 17, kiln furnitures 4 is set, kiln wall 18 under roller is set between 19 at the bottom of ceramic rod 6 and kiln, ceramic rod 6 arranges multilayer stainless steel mesh 11 with kiln body case 14 joints, and roller interior insulation loose wool 5 all is set at the ceramic rod 6 interior two ends of pipe and anti-leaky wave multilayer stainless steel presses down plectrum 7.
Wherein, on roller, kiln wall 17 is comprised of insulation loose wool 10 on L-type refractory slab cotton 12 and roller, and on roller, insulation loose wool 10 is arranged between L-type refractory slab cotton 12 and multilayer stainless steel mesh 11.Under roller, kiln wall 18 is comprised of insulation loose wool 20 under refractory slab cotton 9 and roller, and under roller, insulation loose wool 20 is arranged between refractory slab cotton 9 and multilayer stainless steel mesh 11.Kiln top 16 arranges a plurality of microwave sources 1, and kiln top 16 adopts single layer structure, and kiln top 16 is, between the first fire resistant heat preserving blanket cotton 13, the first fire resistant heat preserving blankets cotton 13 and kiln body case 14, air blanketing 2 is set.At the bottom of kiln, 19 is the second fire resistant heat preserving blanket cotton 8, the interior roasting material 3 that arranges of kiln furnitures 4, in roller, insulation loose wool 5 is arranged on the inboard at two ends in ceramic rod 6 pipes, anti-leaky wave multilayer stainless steel presses down the outside that plectrum 7 is arranged on two ends in ceramic rod 6 pipes, is incubated insulation loose wool 20 under loose wool 10 and roller on roller and is wrapped in the outer surrounding of ceramic rod 6 pipe.
Operation principle and use procedure:
Anti-leaky wave roller rod micro-wave roller kiln of the present invention is put into kiln furnitures 4 by roasting material 3, added thermal bake-out by the microwave source 1 that is arranged on kiln top 16, simple in structure, easy to use, simultaneously, bi-material is filled in two in ceramic rod 6 pipes, inboard, the interior two of pipe is plugged with insulation loose wool 5 in roller and carries out heat-insulation and heat-preservation, the outside, two is plugged with anti-leaky wave multilayer stainless steel and presses down wave plate 7, can effectively intercept microwave goes out from the internal leakage of roller rod pipe, in order to avoid welding, also be conducive to save electric energy, after ceramic rod 6 fractures are set simultaneously, stainless steel presses down the perk of wave plate meeting nature, easily be found and process, security performance is higher, adopt fire resistant heat preserving blanket cotton as insulation material, avoid consuming electric energy, the uniformity that can also keep temperature field, ceramic rod 6 surrounding parcel insulation loose wools, ceramic rod and housing junction arrange the multilayer stainless steel mesh, avoid scattering and disappearing of microwave and heat, energy-conservation, simple in structure, with low cost, installation difficulty is little, easy operation and maintenance.
Claims (9)
1. an anti-leaky wave roller rod micro-wave roller kiln, comprise kiln body (15) and kiln body case (14), laterally run through ceramic rod (6) in kiln body (15), it is characterized in that: between ceramic rod (6) and kiln top (16), kiln wall (17) on roller is set, kiln furnitures (4) are set in the middle of kiln wall (17) on roller, kiln wall (18) under roller is set between (19) at the bottom of ceramic rod (6) and kiln, ceramic rod (6) arranges multilayer stainless steel mesh (11) with kiln body case (14) joint, roller interior insulation loose wool (5) all is set at ceramic rod (6) pipe interior two ends and anti-leaky wave multilayer stainless steel presses down plectrum (7).
2. anti-leaky wave roller rod micro-wave roller kiln according to claim 1, it is characterized in that: on described roller, kiln wall (17) forms by L-type refractory slab cotton (12) and roller, being incubated loose wool (10), and being incubated loose wool (10) on roller, to be arranged on L-type fire-resistant
Between plate cotton (12) and multilayer stainless steel mesh (11).
3. anti-leaky wave roller rod micro-wave roller kiln according to claim 1, it is characterized in that: under described roller, kiln wall (18) forms by under refractory slab cotton (9) and roller, being incubated loose wool (20), is incubated loose wool (20) under roller and is arranged between refractory slab cotton (9) and multilayer stainless steel mesh (11).
4. anti-leaky wave roller rod micro-wave roller kiln according to claim 1, it is characterized in that: described kiln top (16) arranges a plurality of microwave sources (1).
5. anti-leaky wave roller rod micro-wave roller kiln according to claim 1, it is characterized in that: described kiln top (16) adopts single layer structure, kiln top (16) is the first fire resistant heat preserving blanket cotton (13), between the first fire resistant heat preserving blanket cotton (13) and kiln body case (14), air blanketing (2) is set.
6. anti-leaky wave roller rod micro-wave roller kiln according to claim 1, it is characterized in that: at the bottom of described kiln, (19) are the second fire resistant heat preserving blanket cotton (8).
7. anti-leaky wave roller rod micro-wave roller kiln according to claim 1, is characterized in that: roasting material (3) is set in described kiln furnitures (4).
8. anti-leaky wave roller rod micro-wave roller kiln according to claim 1, it is characterized in that: in described roller, insulation loose wool (5) is arranged on the inboard at two ends in ceramic rod (6) pipe, and anti-leaky wave multilayer stainless steel presses down the outside that plectrum (7) is arranged on two ends in ceramic rod (6) pipe.
9. according to the described anti-leaky wave roller rod of claim 2 or 3 micro-wave roller kiln, it is characterized in that: be incubated on described roller under loose wool (10) and roller and be incubated loose wool (20) and be wrapped in ceramic rod (6) and manage outer surrounding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310390098.1A CN103486852A (en) | 2013-08-30 | 2013-08-30 | Leaky wave-prevention microwave roller kiln with roll bar |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310390098.1A CN103486852A (en) | 2013-08-30 | 2013-08-30 | Leaky wave-prevention microwave roller kiln with roll bar |
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| CN103486852A true CN103486852A (en) | 2014-01-01 |
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| CN201310390098.1A Pending CN103486852A (en) | 2013-08-30 | 2013-08-30 | Leaky wave-prevention microwave roller kiln with roll bar |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105731499A (en) * | 2016-01-27 | 2016-07-06 | 李学文 | Microwave kiln and process for extracting soluble potassium from potassium feldspar by virtue of same |
| CN109668429A (en) * | 2018-12-26 | 2019-04-23 | 佛山市德力泰科技有限公司 | A kind of energy-saving furnace based on rotatable bend pipe |
| CN110271085A (en) * | 2019-07-22 | 2019-09-24 | 株洲聚润合微波工业炉有限公司 | A kind of microwave continues the short route device and method of hot rolling production foamed ceramic plate |
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| JP3571711B2 (en) * | 2001-12-28 | 2004-09-29 | 美濃窯業株式会社 | Electromagnetic wave continuous firing furnace, electromagnetic wave leakage prevention device, and continuous firing method of fired body using electromagnetic wave |
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| CN102818450A (en) * | 2012-08-21 | 2012-12-12 | 长沙隆泰微波热工有限公司 | Microwave rolling type pushed slab kiln |
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| CN203478953U (en) * | 2013-08-30 | 2014-03-12 | 山东纳瑞环保科技有限公司 | Microwave roller kiln with microwave leakage preventive roller |
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2013
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Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JP3571711B2 (en) * | 2001-12-28 | 2004-09-29 | 美濃窯業株式会社 | Electromagnetic wave continuous firing furnace, electromagnetic wave leakage prevention device, and continuous firing method of fired body using electromagnetic wave |
| CN201149429Y (en) * | 2007-12-24 | 2008-11-12 | 广东科达机电股份有限公司 | Structure for preventing microwave leakage of kiln roll shaft with roller way burned by microwave |
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| CN202190430U (en) * | 2011-08-05 | 2012-04-11 | 湖南省中晟热能科技有限公司 | Microwave suppressor having large opening |
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| CN203478953U (en) * | 2013-08-30 | 2014-03-12 | 山东纳瑞环保科技有限公司 | Microwave roller kiln with microwave leakage preventive roller |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105731499A (en) * | 2016-01-27 | 2016-07-06 | 李学文 | Microwave kiln and process for extracting soluble potassium from potassium feldspar by virtue of same |
| CN109668429A (en) * | 2018-12-26 | 2019-04-23 | 佛山市德力泰科技有限公司 | A kind of energy-saving furnace based on rotatable bend pipe |
| CN110271085A (en) * | 2019-07-22 | 2019-09-24 | 株洲聚润合微波工业炉有限公司 | A kind of microwave continues the short route device and method of hot rolling production foamed ceramic plate |
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Application publication date: 20140101 |