CN103486601B - Energy-saving type catalytic bed system with controllable temperature - Google Patents
Energy-saving type catalytic bed system with controllable temperature Download PDFInfo
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- CN103486601B CN103486601B CN201310454168.5A CN201310454168A CN103486601B CN 103486601 B CN103486601 B CN 103486601B CN 201310454168 A CN201310454168 A CN 201310454168A CN 103486601 B CN103486601 B CN 103486601B
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Abstract
The invention relates to an energy-saving type catalytic bed system with the controllable temperature. The energy-saving type catalytic system comprises a gas inlet heater, a catalytic bed and a heat exchanger. A gas inlet channel and a gas outlet channel are alternately formed between a furnace body inner surrounding plate and a furnace body outer surrounding plate. The inlet of the gas inlet channel is formed in an upper end plate, and the outlet of the gas inlet channel is formed between a lower end plate and the furnace body inner surrounding plate. The inlet of the gas outlet channel is formed between the upper end plate and the furnace body inner surrounding plate, and the outlet of the gas outlet channel is formed in the lower end plate. The heater is arranged in a furnace body corresponding to the outlet of the gas inlet channel. A gas outlet flow guide cover is arranged on the lower face of the middle of the lower end plate corresponding to the outlet of a gas outlet cover. A catalytic tail gas inlet, a catalytic tail gas outlet, a catalytic gas inlet, a catalytic gas outlet, a desorption gas supply inlet and a desorption gas supply outlet are formed in the heat exchanger. By the adoption of the energy-saving type catalytic bed system, heat efficiency of the catalytic bed is effectively improved, the heat loss is reduced, the heat recovery utilization rate, combustion efficiency and the purification rate are improved, heat exchange is increased, heat energy is more reasonably utilized, and the energy saving and emission reduction requirements are met.
Description
Technical field
The invention belongs to catalytic bed field, especially a kind of energy-saving catalytic bed system of temperature-controllable.
Background technology
The maximum of current process industrial volatile organic pollutants are catalytic beds, catalytic bed makes building enclosure by heat resisting steel sheet material or industrial furnace building material usually, in its existing catalytic combustion bed structure, air inlet and air outlet are located at the two ends up and down of catalytic combustion bed, although existing structure can realize catalytic combustion, but there are the following problems: 1, the thermal losses of catalytic combustion pool furnace body structure own is large, and recuperation of heat utilization ratio is lower; 2, non-uniform temperature in catalytic combustion pool furnace body structure, overall high in centre temperature, edge temperature is low, reduce industrial volatile organic pollutants efficiency of combustion, affect the purifying rate of catalytic combustion, 3, energy-saving effect is poor, do not meet energy-saving and emission-reduction requirement.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, a kind of energy-saving catalytic bed system of temperature-controllable is provided, this catalytic bed effectively improves the thermal efficiency of catalytic bed, reduce thermal losses, improve recuperation of heat utilization rate, during burning, in catalytic combustion bed, temperature is more even, improve efficiency of combustion and purifying rate, add heat exchange Appropriate application heat energy more, meet energy-saving and emission-reduction requirement, the gas temperature of input catalytic bed can effectively control.
The present invention solves its technical problem and is achieved through the following technical solutions:
A kind of energy-saving catalytic bed system of temperature-controllable, it comprises air intake heater, catalytic bed and heat exchanger, catalytic bed comprises airscoop shroud, body of heater, air leaving cover, body of heater upper end is fixedly mounted with airscoop shroud, body of heater lower end is fixedly mounted with air leaving cover, air intake heater connects airscoop shroud by pipeline, body of heater comprises upper head plate that body of heater peripheral board and its upper end be fixedly mounted with and the bottom plate that its lower end is fixedly mounted with, evenly heat-insulation layer is fixed with at body of heater peripheral board outer wall, coaming plate in one body of heater is set in body of heater peripheral board, air intake duct and gas off-take is arranged alternately between coaming plate and body of heater peripheral board in body of heater, the import of air intake duct is arranged on upper head plate, the outlet of air intake duct to be arranged in bottom plate and body of heater between coaming plate, the import of gas off-take to be arranged in upper head plate and body of heater between coaming plate, the outlet of gas off-take is arranged on bottom plate, air inlet kuppe is provided with above in the middle part of the upper head plate of corresponding airscoop shroud import, combustion gas kuppe is provided with on below in the middle part of upper head plate, catalytic bed heater is provided with in the body of heater that air intake port is corresponding, kuppe of giving vent to anger is provided with below in the middle part of the bottom plate that corresponding air leaving cover exports, heat exchanger is provided with catalytic exhaust entrance, catalytic exhaust exports, the import of catalysis gas, catalysis gas exports, supply gas entrance and desorption of desorption is supplied gas outlet, air leaving cover connects catalytic exhaust entrance by pipeline.
And described heat exchanger is plate type heat exchanger.
And described air intake duct is identical with the quantity of gas off-take and to be evenly alternately arranged in body of heater between coaming plate and body of heater peripheral board.
And, described airscoop shroud is provided with explosion-proof relief mouth.
And described air inlet kuppe is positive rectangular pyramid structure, combustion gas kuppe and kuppe of giving vent to anger are inverted positive rectangular pyramid structure.
And, be provided with catalyst bracket in the body of heater above described heater, on catalyst bracket, catalyst layer be installed.
And described air intake duct adopts rectangular steel pipe and is arranged in body of heater peripheral board and body of heater between coaming plate, gas off-take is surrounded by coaming plate in the air intake duct rectangle steel tube wall of its both sides, body of heater peripheral board and body of heater.
And, described body of heater peripheral board cross section be rectangle or square or circular, in body of heater coaming plate cross section be rectangle or square or circular.
And described catalytic bed heater is electric heating tube group.
And described inlet channel cross-sectional is rectangle or square or fan-shaped or circular or ring is fan-shaped, outlet channel cross-sections is rectangle or square or fan-shaped or circular or ring is fan-shaped.
Advantage of the present invention and beneficial effect are:
1, the energy-saving catalytic bed system of this temperature-controllable comprises air intake heater, catalytic bed and heat exchanger, catalytic bed comprises airscoop shroud, body of heater, air leaving cover, body of heater upper end is fixedly mounted with airscoop shroud, body of heater lower end is fixedly mounted with air leaving cover, air intake heater connects airscoop shroud by pipeline, body of heater comprises upper head plate that body of heater peripheral board and its upper end be fixedly mounted with and the bottom plate that its lower end is fixedly mounted with, evenly heat-insulation layer is fixed with at body of heater peripheral board outer wall, coaming plate in one body of heater is set in body of heater peripheral board, air intake duct and gas off-take is arranged alternately between coaming plate and body of heater peripheral board in body of heater, the import of air intake duct is arranged on upper head plate, the outlet of air intake duct to be arranged in bottom plate and body of heater between coaming plate, the import of gas off-take to be arranged in upper head plate and body of heater between coaming plate, the outlet of gas off-take is arranged on bottom plate, air inlet kuppe is provided with above in the middle part of the upper head plate of corresponding airscoop shroud import, combustion gas kuppe is provided with on below in the middle part of upper head plate, heater is provided with in the body of heater that air intake port is corresponding, kuppe of giving vent to anger is provided with below in the middle part of the bottom plate that corresponding air leaving cover exports, heat exchanger is provided with catalytic exhaust entrance, catalytic exhaust exports, the import of catalysis gas, catalysis gas exports, supply gas entrance and desorption of desorption is supplied gas outlet, air leaving cover connects catalytic exhaust entrance by pipeline, this kind of over-over mode arranges air intake duct and gas off-take can realize the even air inlet of catalytic bed bottom of furnace body surrounding, thus make the industrial volatile organic pollutants entering body of heater be attracted to the surface of cat ceramic carrier more uniformly, make body of heater combustion even, high-temperature gas after burning refluxes evenly downwards by gas off-take, make bottom of furnace body temperature-compensating even, overcome catalytic bed body of heater centre temperature in prior art high, the shortcoming that temperature low heating in edge is uneven, improve efficiency of combustion and purifying rate, catalytic bed catalytic combustion heat can be utilized further through heat exchanger, realize energy-saving and emission-reduction.
2, the energy-saving catalytic bed system of this temperature-controllable in the middle part of the upper head plate of corresponding airscoop shroud import above be provided with air inlet kuppe, combustion gas kuppe is provided with on below in the middle part of upper head plate, heater is provided with in the body of heater that air intake port is corresponding, this heater is packed on body of heater peripheral board, kuppe of giving vent to anger is provided with below in the middle part of the bottom plate that corresponding air leaving cover exports, air inlet kuppe is positive rectangular pyramid structure, combustion gas kuppe and kuppe of giving vent to anger are inverted positive rectangular pyramid structure, this kind of structural design can effectively realize even air inlet, homogenous combustion, burned VOCs gas uniform enters gas off-take, effective raising catalytic combustion bedside edge spot temperature, evenly discharge after entering into air leaving cover, high burning efficiency is realized and purifying rate lays the first stone for furnace binding.
In the energy-saving catalytic bed system of 3, this temperature-controllable, front end is provided with air intake heater in catalytic bed, is provided with catalytic bed heater, in catalytic bed warm, to arrange firing rate fast for this kind, efficiency is high, be arranged on air intake port position, be conducive to Thorough combustion, improve purifying rate, thermocouple is installed in addition on sidewall of the furnace body and facilitates temperature monitoring in body of heater, improve security.
4, the energy-saving catalytic bed system of this temperature-controllable adopts over-over mode to arrange air intake duct and gas off-take, effectively performs to ultimate attainment by the recycling of catalytic combustion heat.Catalyst combustion reaction heat is utilized to carry out preheating to the gas entering catalytic combustion bed.This warm belongs to countercurrent flow, for the high-temperature catalytic tail gas flow through in the air flue formed by coaming plate in body of heater and body of heater peripheral board, belongs to following current heat exchange for the air-flow in catalytic combustion bed, gas in air intake duct is heated in three directions, and make heat exchange unit to greatest extent near thermal source, reduce heat loss, improve heat exchange efficiency, to ensure that catalytic combustion bed reaches catalysis initiation temperature at the stylish VOCs gas entered of normal combustion, contribute to maintaining that catalyticing combustion process is stable to carry out, reduce the dependence even broken away from auxiliary electrical heater.
The high-temperature tail gas that in the energy-saving catalytic bed system of 5, this temperature-controllable, catalytic combustion produces is along gas off-take, namely body of heater wall is back to the process of catalytic combustion bed lower part outlet, back feeding heating is carried out to catalytic combustion bed fringe region, contribute to the maintenance of catalytic combustion bed ensemble temperature with even, catalytic combustion is impelled to be evenly distributed in whole catalytic combustion bed cross section, improve catalytic combustion purifying rate, and form benign cycle thus, be beneficial to catalytic combustion and carry out continually and steadily.
The air inlet kuppe in the energy-saving catalytic bed system of 6, this temperature-controllable, upper head plate arranged and combustion gas kuppe are design for disassembly, facilitate the replacing of catalytic combustion pool furnace body inner catalyst, improve production efficiency.
In the energy-saving catalytic bed system of 7, this temperature-controllable, air intake duct can be different from the quantity of gas off-take, also can be identical, the long-pending outlet channel cross-sections that can equal of inlet channel cross-sectional amasss, the long-pending outlet channel cross-sections that also can be greater than of inlet channel cross-sectional amasss, the long-pending outlet channel cross-sections that can also be less than of inlet channel cross-sectional amasss, determine the cross-section relation between different air intake ducts and gas off-take according to climate reasons, VOCs gas treatment amount and catalyst use amount, make it more adapt to the processing requirements of different situations.
In the energy-saving catalytic bed system of 8, this temperature-controllable, air intake duct adopts rectangular steel pipe and to be arranged in body of heater peripheral board and body of heater between coaming plate, gas off-take is surrounded by coaming plate in the air intake duct rectangle steel tube wall of its both sides, body of heater peripheral board and body of heater, this kind of patten's design can effectively reduce steel use amount, reduce construction costs, for energy-saving and cost-reducing new design, reach processing requirements completely.
In the energy-saving catalytic bed system of 9, this temperature-controllable, body of heater peripheral board cross section is rectangle or square or circular, in body of heater coaming plate cross section be rectangle or square or circular, inlet channel cross-sectional is rectangle or square or fan-shaped or circular or ring is fan-shaped, and outlet channel cross-sections is rectangle or square or fan-shaped or circular or ring is fan-shaped.This kind of Structural Transformation mainly adapts to difform catalytic combustion bed profile, facilitates the design of various situation.
Airscoop shroud in the energy-saving catalytic bed system of 10, this temperature-controllable is provided with explosion-proof relief mouth, improves the security of catalytic combustion bed, prevent the generation of security incident.
11, the present invention effectively improves the thermal efficiency of catalytic bed, reduces thermal losses, improves recuperation of heat utilization rate, during burning, in catalytic combustion bed, temperature is more even, improve efficiency of combustion and purifying rate, add heat exchange Appropriate application heat energy more, meet energy-saving and emission-reduction requirement.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is that airscoop shroud of the present invention, body of heater, air leaving cover are in conjunction with schematic diagram;
Fig. 3 is the right view of Fig. 2;
Fig. 4 is that the A-A of Fig. 3 is to sectional view;
Fig. 5 is the structural representation (omitting heater, heat-insulation layer, thermocouple and kuppe of giving vent to anger) of body of heater of the present invention;
Fig. 6 is that the B-B of Fig. 5 is to sectional view (omitting catalyst bracket and catalyst layer);
Fig. 7 is the top view of Fig. 5;
Fig. 8 is the upward view of Fig. 5;
Fig. 9 is the stereogram (omitting heater, heat-insulation layer, thermocouple, kuppe, catalyst bracket and catalyst layer) of body of heater of the present invention;
Figure 10 is heat exchanger structure schematic diagram of the present invention.
Detailed description of the invention
Below by specific embodiment, the invention will be further described, and following examples are descriptive, is not determinate, can not limit protection scope of the present invention with this.
A kind of energy-saving catalytic bed system of temperature-controllable, comprise air intake heater 6, catalytic bed and heat exchanger 11, catalytic bed comprises airscoop shroud 3, body of heater 5, air leaving cover 9, body of heater upper end is fixedly mounted with airscoop shroud, body of heater lower end is fixedly mounted with air leaving cover, air intake heater connects airscoop shroud by pipeline, airscoop shroud upper end arranges gas feed 1 and explosion-proof relief mouth 2, air leaving cover lower end arranges gas vent 10, body of heater comprises upper head plate 4 that body of heater peripheral board 22 and its upper end be fixedly mounted with and the bottom plate 8 that its lower end is fixedly mounted with, it is evenly fixed with heat-insulation layer 16 at body of heater peripheral board outer wall, coaming plate 23 in one body of heater is set in body of heater peripheral board, air intake duct 13 and gas off-take 20 is arranged alternately between coaming plate and body of heater peripheral board in body of heater, the import 24 of air intake duct is arranged on upper head plate, the outlet 21 of air intake duct to be arranged in bottom plate and body of heater between coaming plate, the import 12 of gas off-take to be arranged in upper head plate and body of heater between coaming plate, the outlet 25 of gas off-take is arranged on bottom plate, air inlet kuppe 14 is provided with above in the middle part of the upper head plate of corresponding airscoop shroud gas feed, combustion gas kuppe 15 is provided with on below in the middle part of upper head plate, heater 7 is provided with in the body of heater that air intake port is corresponding, this heater is packed on body of heater peripheral board, this heater is electric heating tube group, electric heating tube quantity can be determined according to actual conditions, kuppe 19 of giving vent to anger is provided with below in the middle part of the bottom plate that corresponding air leaving cover exports, air inlet kuppe is positive rectangular pyramid structure, combustion gas kuppe and kuppe of giving vent to anger are inverted positive rectangular pyramid structure.Catalyst bracket 18 is provided with in body of heater square on the heaters, catalyst layer 17 is installed on catalyst bracket, heat exchanger is provided with catalytic exhaust entrance 26, catalytic exhaust outlet 31, catalysis gas import 28, catalysis gas outlet 27, desorption are supplied gas entrance 30 and desorption is supplied gas outlet 29, air leaving cover connects catalytic exhaust entrance by pipeline, and sidewall of the furnace body is provided with thermocouple.In the present embodiment, the quantity of thermocouple is three, be packed in the upper of sidewall of the furnace body respectively, in, lower three positions, air intake duct is identical with the quantity of gas off-take and to be evenly alternately arranged in body of heater between coaming plate and body of heater peripheral board, air intake duct also can not be identical with the quantity of gas off-take, described be arranged on the air intake duct being in opposite in body of heater between coaming plate with body of heater peripheral board and air intake duct can one by one corresponding or air intake duct and gas off-take corresponding one by one, air intake duct shown in the present embodiment accompanying drawing 8 and gas off-take quantity are 20 and are evenly alternately arranged in body of heater between coaming plate and body of heater peripheral board, adopt the mode that air intake duct is corresponding one by one with gas off-take, the long-pending outlet channel cross-sections that can equal of inlet channel cross-sectional amasss, the long-pending outlet channel cross-sections that also can be greater than of inlet channel cross-sectional amasss, the long-pending outlet channel cross-sections that can also be less than of inlet channel cross-sectional amasss.Adopt rectangular steel pipe in order to the air intake duct in energy-saving and cost-reducing this catalytic combustion pool furnace body structure and to be arranged in body of heater peripheral board and body of heater between coaming plate, gas off-take is surrounded by coaming plate in the air intake duct rectangle steel tube wall of its both sides, body of heater peripheral board and body of heater, body of heater peripheral board cross section be rectangle or square or circular, in body of heater coaming plate cross section be rectangle or square or circular, inlet channel cross-sectional is rectangle or square or fan-shaped or circular or ring is fan-shaped, and outlet channel cross-sections is rectangle or square or fan-shaped or circular or ring is fan-shaped.
The present invention in use VOCs gas passes into air inlet kuppe gas uniform from the import of airscoop shroud and flows to Fighter Inlet upper head plate, below inlet duct flow to catalytic combustion pool furnace body, the stop of chance bottom plate is turned back and is entered in catalytic combustion pool furnace body, aperture through heater and cat ceramic honeycomb substrate burns, the combustion gas kuppe of the inversion rectangular pyramid structure that the gas after burning meets below end plate evenly enters by the air intake duct rectangle steel tube wall of gas off-take both sides, the gas off-take that in body of heater peripheral board and body of heater, coaming plate surrounds, air leaving cover outlet is evenly flowed out through kuppe of giving vent to anger from gas off-take outlet.
Actual motion compliance test result of the present invention: this new catalytic burning bed furnace binding in actual use, after conventional preheating, passes into VOCs gas, after catalytic combustion occurs, cuts off electrical heating.Within the period that VOCs gas concentration meets minimum ignition concentration, realize self-sustaining burning completely, without any additional auxiliary thermal source, the catalyticing combustion process catalytic combustion bed tempertaure short time reaches 650 DEG C, most time maintains between 400 DEG C-500 DEG C, flameholding, fluctuates less.Three, catalytic combustion bed upper, middle and lower region temperature instrumentation reading is close, and uniformity of temperature profile is described, exit gas detects, and VOCs purifying rate is not less than 98%, meets relevant national standard requirement completely.
Claims (10)
1. the energy-saving catalytic bed system of a temperature-controllable, it is characterized in that: comprise air intake heater, catalytic bed and heat exchanger, catalytic bed comprises airscoop shroud, body of heater, air leaving cover, body of heater upper end is fixedly mounted with airscoop shroud, body of heater lower end is fixedly mounted with air leaving cover, air intake heater connects airscoop shroud by pipeline, body of heater comprises upper head plate that body of heater peripheral board and its upper end be fixedly mounted with and the bottom plate that its lower end is fixedly mounted with, evenly heat-insulation layer is fixed with at body of heater peripheral board outer wall, coaming plate in one body of heater is set in body of heater peripheral board, air intake duct and gas off-take is arranged alternately between coaming plate and body of heater peripheral board in body of heater, the import of air intake duct is arranged on upper head plate, the outlet of air intake duct to be arranged in bottom plate and body of heater between coaming plate, the import of gas off-take to be arranged in upper head plate and body of heater between coaming plate, the outlet of gas off-take is arranged on bottom plate, air inlet kuppe is provided with above in the middle part of the upper head plate of corresponding airscoop shroud import, combustion gas kuppe is provided with on below in the middle part of upper head plate, catalytic bed heater is provided with in the body of heater that air intake port is corresponding, kuppe of giving vent to anger is provided with below in the middle part of the bottom plate that corresponding air leaving cover exports, heat exchanger is provided with catalytic exhaust entrance, catalytic exhaust exports, the import of catalysis gas, catalysis gas exports, supply gas entrance and desorption of desorption is supplied gas outlet, air leaving cover connects catalytic exhaust entrance by pipeline.
2. the energy-saving catalytic bed system of temperature-controllable according to claim 1, is characterized in that: described heat exchanger is plate type heat exchanger.
3. the energy-saving catalytic bed system of temperature-controllable according to claim 1, is characterized in that: described air intake duct is identical with the quantity of gas off-take and to be evenly alternately arranged in body of heater between coaming plate and body of heater peripheral board.
4. the energy-saving catalytic bed system of temperature-controllable according to claim 1, is characterized in that: described airscoop shroud is provided with explosion-proof relief mouth.
5. the energy-saving catalytic bed system of temperature-controllable according to claim 1, is characterized in that: described air inlet kuppe is positive rectangular pyramid structure, and combustion gas kuppe and kuppe of giving vent to anger are inverted positive rectangular pyramid structure.
6. the energy-saving catalytic bed system of temperature-controllable according to claim 1, is characterized in that: be provided with catalyst bracket in the body of heater above described heater, on catalyst bracket, install catalyst layer.
7. the energy-saving catalytic bed system of the temperature-controllable according to claim 1 or 3, it is characterized in that: described air intake duct adopts rectangular steel pipe and is arranged in body of heater peripheral board and body of heater between coaming plate, gas off-take is surrounded by coaming plate in the air intake duct rectangle steel tube wall of its both sides, body of heater peripheral board and body of heater.
8. the energy-saving catalytic bed system of temperature-controllable according to claim 1, is characterized in that: described body of heater peripheral board cross section be rectangle or square or circular, in body of heater coaming plate cross section be rectangle or square or circular.
9. the energy-saving catalytic bed system of temperature-controllable according to claim 1, is characterized in that: described catalytic bed heater is electric heating tube group.
10. the energy-saving catalytic bed system of temperature-controllable according to claim 1, it is characterized in that: described inlet channel cross-sectional is rectangle or square or fan-shaped or circular or ring is fan-shaped, outlet channel cross-sections is rectangle or square or fan-shaped or circular or ring is fan-shaped.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310454168.5A CN103486601B (en) | 2013-09-27 | 2013-09-27 | Energy-saving type catalytic bed system with controllable temperature |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310454168.5A CN103486601B (en) | 2013-09-27 | 2013-09-27 | Energy-saving type catalytic bed system with controllable temperature |
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| CN103486601A CN103486601A (en) | 2014-01-01 |
| CN103486601B true CN103486601B (en) | 2015-07-22 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108930969B (en) * | 2017-05-25 | 2020-08-21 | 中村康行 | Flue gas treatment device |
| CN110779031A (en) * | 2019-10-10 | 2020-02-11 | 苏州联滔环保设备有限公司 | High-efficiency catalytic combustion process for waste gas |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JPS5238459A (en) * | 1975-08-14 | 1977-03-25 | Sato Gijutsu Kenkyusho:Kk | Waste gas purification method and its apparatus |
| DE4444367C2 (en) * | 1994-12-14 | 1997-04-24 | Chemtec Leuna Ges Fuer Chemie | Fixed bed reactor for the continuous implementation of exothermic reactions |
| CN202087196U (en) * | 2011-03-25 | 2011-12-28 | 天津理工大学 | High-efficiency energy-saving purification system for industrial volatile organic pollutants |
| CN202002120U (en) * | 2011-03-25 | 2011-10-05 | 天津赛智科技发展有限公司 | Efficient catalytic combustion purifier for industrial volatilizable organic pollutants |
| CN203517827U (en) * | 2013-09-27 | 2014-04-02 | 天津赛智科技发展有限公司 | Energy-saving catalysis bed system with controllable temperature |
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