CN103486531A - High-power combined matrix-shaped LED (light-emitting diode) intelligent special illuminator - Google Patents

High-power combined matrix-shaped LED (light-emitting diode) intelligent special illuminator Download PDF

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Publication number
CN103486531A
CN103486531A CN201210196401.XA CN201210196401A CN103486531A CN 103486531 A CN103486531 A CN 103486531A CN 201210196401 A CN201210196401 A CN 201210196401A CN 103486531 A CN103486531 A CN 103486531A
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China
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light source
power
led
intelligent special
heat sink
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CN201210196401.XA
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CN103486531B (en
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李能
刘松岳
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Xiaogan Jineng Special Lighting Co., Ltd.
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XIAOGAN JINENG SPECIAL LIGHTING CO Ltd
Hubei Bao Nusi Lighting Electric Appliance Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B20/00Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
    • Y02B20/40Control techniques providing energy savings, e.g. smart controller or presence detection

Abstract

The invention relates to a high-power combined matrix-shaped LED intelligent special illuminator, which mainly comprises a supporting body (1), a bearing assembly (6), a U-shaped holder (10) and a power control box (8). The high-power combined matrix-shaped LED intelligent special illuminator is characterized in that the high-power combined matrix-shaped LED intelligent special illuminator also comprises a light source-mounting board (15), 225 LED light sources (17), a heat sink (16), a group of fins (22), a driving power supply (9), a drive system (2), a drive system (14) and a computer control system; a combined matrix-shaped LED light source is composed of the 225 LED light sources (17); an integral high-power LED heat-dissipating module is composed of the light source-mounting board (15), the heat sink (16) and the fins (22), and is connected with a cooling circulation system; the driving power supply (9) is connected with the LED light sources (17), a direct-current motor (3) and a direct-current motor (13); the drive system (2) is used for horizontal 385-degree rotation; the drive system (14) is used for positive or negative 20-degree pitching motion; the computer control system is used for controlling the light signal communication and glary flashing of the LED light sources (17). The high-power combined matrix-shaped LED intelligent special illuminator is safe and reliable to use, and compared with incandescent lamps and HID (High Intensity Discharge) lamps, the high-power combined matrix-shaped LED intelligent special illuminator can save more energy, is more environment-friendly, and has a longer service life.

Description

High power combination rectangular LED intelligent special ligthing paraphernalia
Technical field
The present invention relates to a kind of high power combination rectangular LED intelligent special ligthing paraphernalia, it adopts 225 single-point 10W high-power LED white light sources to form vertical 15 rows, horizontal 15, the rectangular light source of size 700 * 700, be equipped with the high-power driving power supply that PWM controls, with computer, controlled, realize the digitlization operation, be installed on naval vessel, for very-long-range optically focused search illumination on sea, marine lamp signal signal communication, the light stroboscopic is dazzle the eyes warning etc.
Background technology
Very-long-range special lighting utensil for China naval vessel, mainly by American-European countries's import, generally adopt the HID light source at present.LED light source is since throwing in market, and technology constantly promotes, and application progressively enlarges, and, with himself peculiar advantages such as energy-efficient, environmental protection, longevity, constantly replaces incandescent lamp, fluorescent lamp and HID and throw light on.But due to the power problem of single-point great power LED, the heat dissipation problem of great power LED, can not effectively be solved, and restricted the application in high-power very-long-range spotlighting field.Along with the continuous propelling of great power LED technical research, LED is progressively ripe in the condition of this area application.
Summary of the invention
A kind of high power combination rectangular of the present invention LED intelligent special ligthing paraphernalia, be intended to dazzle the eyes warning for the marine very-long-range optically focused search of enforcement on naval vessel illumination, the communication of marine lamp signal signal, light stroboscopic, and progressively replace the HID illumination, for realizing above-mentioned target, technical scheme of the present invention is:
The present invention includes the supporter 1, bearing combination 6 supporting components that form that are formed by base and barrel soldering, for supporting other position of the present invention, and provide reference for installation to the client;
Comprise direct current generator 3, reducing gear 4, shaft coupling 5, the transmission system 2 of 385 ° of rotations of an energy that axle 7 forms, be installed in supporter 1;
Also comprise power controling box 8, driving power 9 and controller 30 etc. are installed, its bottom is connected with bearing combination 6, and transmitting rotary power can be rotated simultaneously on bearing;
Also comprise " U " shape support 10 be installed on power controling box 8, be mounted on two support members 11 of support 10 upper ends, both sides, and by the axle sleeve on two support members 11, for light source installing plate 15 is installed;
Also comprise by direct current generator 13, the transmission system that transmission system 14 forms, install and fix by its flange and support 10 upper left side support members 11, the output shaft of transmission system 14 is fixedly connected with the hole of the support member 11 of light source installing plate 15 upper left sides, for transmitting motion-promotion force;
Also comprise a light source installing plate 15 and LED light source 17, by horizontal 15 rows, vertical 15, totally 225 LED light sources, form the rectangular light source, and a side of light source installing plate 15 is installed lamp cylinder 18, glass plate 19, trim ring 20 forming closed light sources, the opposite side of light source installing plate is installed heat sink 16 and one group of fin 22, light source installing plate 15, heat sink 16, fin 22 forms the integral heat sink module, light source installing plate 15, heat sink 16 is all 750 * 720 aluminium alloy plate, fin 22 is the fin-shaped aluminum alloy sheet, perfect heat-dissipating, but due to anti-marine salt fog etch ability, therefore all carry out surperficial coating processing by a side and other surfaces, position of light source installing plate 15, and in heat sink one side, designed a cooler bin 21 by stainless steel 1Cr18Ni9Ti material, and carry out leakproof seal with silica gel between heat sink 16, by heat sink 16, by the plane of fin one side and whole fin 22, wrap in middle, the inside is full of cooling medium water or oil, on cooler bin 21, the top connection 23 of a circulating cooling medium respectively is installed down, lower contact 24, with the circulating cooling system of preparation, be connected, realize forcing cooling.
Also comprise driving power 9, be installed in power controling box 8, power 2500W, the alternating current 220V input, 50/60Hz, adopt PWM chip controls, multiple constant current output design ,Mei road output to drive respectively and control 8~16 LED light sources 17.
Also comprise computer control system, by computer 29, controller 30 and driving control panel 31 thereof and display screen 32 form, and for the lamp signal signal is communicated by letter, light dazzles the eyes stroboscopic to be controlled.
The invention has the beneficial effects as follows: can realize on sea 360 ° comprehensive, the long distance illumination that 10Km is far away and illumination stroboscopic, lamp signal communication etc., than incandescent lamp, the HID lamp is more energy-conservation and environmental protection, has longer service life.
The accompanying drawing explanation
Fig. 1 is the front view of structure of the present invention
Fig. 2 is the side view of structure of the present invention
Fig. 3 is the structural representation of LED light source 17 of the present invention
Fig. 4 is control principle schematic block diagram of the present invention
The specific embodiment
As depicted in figs. 1 and 2, a kind of high power combination rectangular LED intelligent special ligthing paraphernalia, comprise a supporting component, and by supporter 1, bearing combination 6 forms; Also comprise a power controling box 8, bottom is connected transmitting rotary power with bearing combination 6, and top is connected with support 10, the light source installing plate 15 of support combinations matrix light source, inner driving power 9 and the controller 30 installed; " U " shape support 10 that also comprises the light source installing plate 15 of direct support LED combinatorial matrix light source, be installed on power controling box 8, two " L " with axle sleeve shape support members 11, be fixed on the both sides, upper end of support 10, after installing, the axle sleeve of two support members 11 is on same axial line, in order to support and to install light source installing plate 15; It is characterized in that, it also comprises:
15,225 LED light sources 17 of a light source installing plate, LED light source 17 is installed on light source installing plate 15, forms combinatorial matrix shape LED light source, the light source of provide illumination, dazzle the eyes stroboscopic, lamp signal being communicated by letter;
16, one groups of fin-shaped fin 22 of 15, one heat sinks of a light source installing plate, form the integral heat sink module of a great power LED matrix light source, and external cooling recirculation system, for the forced heat radiation of LED light source;
A driving power 9, be installed in power controling box 8, with LED light source, direct current generator 3 and 13 electrical connections, provides drive control power supply;
A transmission system 2, be installed in supporter 1, for realizing 385 ° of azimuth rotations of lighting source level;
A transmission system 14, be installed on the support member 11 of support 10 left upper ends by self flange, and its output shaft is installed in connector 12 holes, and is fixed as an integral body, for transferring power, realizes the angle of pitch adjustment of ± 20 °;
A computer control system, mainly by computer 29, display screen 32, controller 30, control panel 31 forms, for the communication of LED matrix light source lamp signal, dazzle stroboscopic are controlled.
Light source installing plate 15, made by 750 * 720 aluminium alloy plate, and 225 LED light sources form the square matrices light source by horizontal 15, vertical 15, power 2250W, and profile and lamp cylinder 18, glass plate 19, trim ring 20 forms the sealing integral body of a light-permeable;
Light source installing plate 15, after forming matrix light source with LED light source, electrical lead wire is drawn from the groove at the light source installing plate back side, and then connect into the integral heat sink module of a profile 750 * 720 with the heat sink 16 of having inlayed fin-shaped fin 22, the heat that 225 high-power LED light sources send is transmitted on the integral heat sink module, for forced heat radiation, also for resisting the salt fog etch on sea, on the plane of heat sink 16, designed a cooler bin 21 that corrosion resistant plate is made, heat sink 16 planes and all fin 22 are wrapped in wherein, be full of cooling medium water or oil in cooler bin 21, carry out leakproof seal with heat sink 16 installation places with silica gel, a joint 23 is established on cooler bin top, a joint 24 is established in bottom, with the cooling recirculation system of setting up, be connected respectively, walk heat with circulatory mediator water or oily tape loop, implement to force cooling, the LED light source temperature rise is reliably controlled.
Driving power 9, power 2500W, alternating current 220V; the 50/60Hz input, adopt PWM chip controls, multi-channel DC constant current output ,Mei road to drive respectively and control 8-16 LED light source 17; for direct current generator 3 and 13 provides power, circuit adopts the overvoltage protection design, guarantees work safety simultaneously.
Transmission system 2, by direct current generator 3, reducing gear 4, shaft coupling 5, bearing combination 6, axle 7 forms, and direct current generator 3 drives reducing gear 4, shaft coupling 5, axle 7 and bearing combination are rotated, and realize 385 ° of rotations of lighting source level.Reducing gear 4 gearratios are constants, and direct current generator 3 has speed adjusting gear, and lighting source horizontally rotates 1~20 °/S of angular speed and realizes by the rotating speed of adjusting direct current generator 3.
Transmission system 14, be comprised of direct current generator 13 and transmission system 14, and direct current generator 13 drives transmission systems 14, and the output shaft of transmission system 14 drives light source installing plate 15 and rotates, and realizes the complete ± elevating movement of 20 ° of light source installing plate.The gearratio of transmission system is certain, and direct current generator 13 has speed adjusting gear, and 1~10 °/S of angular speed of ± 20 ° of elevating movements is realized by the rotating speed of adjusting direct current generator 13.
Fig. 3 is the structural representation of LED light source 17 of the present invention.LED light source 17 is by speculum 25, the light emitting diode 26 encapsulated, light source circuit board 27 and joint 28 form, be installed on light source installing plate 15, speculum 25 is made by aluminium alloy, the sharp processing radiating groove, its reflecting surface is pressed the design of y2=7.48x parabola equation, focus P/2=1.87, parabola is dark taper, finish dimensional
Figure BSA00000733785900041
bottom size long by 50, Surface Machining is processed to minute surface and through vacuum coating, encapsulation LED 26, after encapsulating with light source circuit board 27, be an integral body, its electrical lead wire is drawn from the aperture of joint 28, with driving power 9 electrical connections, it is the high-power LED white light source of a single-point 10W, 15 ° of beam angles, light efficiency is greater than 120~150Lm/w, colour rendering index is greater than 60, be installed on parabolic focus, light source circuit board 27, be installed in the stepped hole of aluminium matter joint 28, bottom is bonding with silica gel, and by speculum 25, the screw thread of joint 28 screws on the facet that is pressed in speculum 25 afterbodys, joint 28 is arranged on light source installing plate 15 by the tail end screw thread.
Fig. 4 is control principle block diagram of the present invention, and the control mode of major function of the present invention is:
(1) driving power 9 constant current output multi-channel DC electric currents carry out to 225 LED light sources respectively that full power is lit a lamp or dim light is lit a lamp;
(2) driving power 9 direct current outputs drive respectively direct current generator 3 and direct current generator 13, realize respectively 385 ° of horizontal azimuth rotations and ± 20 ° of angle of pitch adjustment by each transmission system, and, by direct current generator 3 and 13 speed governing, realize horizontal azimuth rotation and 1~20 °/S of angle of pitch adjustment and the angular speed adjustment of 1~10 °/S;
(3) computer 29 is dazzle the eyes stroboscopic by controller 30 and 31 pairs of 225 LED light sources of driving control panel with the frequency of 1~30Hz, the lamp light mode of the letter set, symbol, duties is carried out to lamp signal communication and implement to control, and show in real time by display screen 32.
Controller 30, mainly comprise power panel, CPU board, driving control panel 31, and power panel is guaranteed controller and 220V isolated from power, provides low-voltage dc power supply for CPU board, driving control panel 31 simultaneously; CPU board is done control system and is calculated, and and compunication; Drive control panel 31 to carry out the frequency of setting by LED light source 17 and dazzle the eyes stroboscopic, by the lamp light mode of lamp signal communication setting, carry out lamp signal communication.
During work, connect the 220V AC power, driving power 9 work, the multichannel low voltage direct current is provided, and for LED light source 17 work, 225 LED light sources are lighted immediately, by speculum 25 optically focused reflections, through the white light beam of the about 700mm of glass plate 19 outgoing beam size, irradiation distance reaches 10Km, but also dim light irradiation if necessary.
If need 385 ° of illumination search of automatic rotation in the horizontal direction, by driving power 9, to direct current generator 3, powered, direct current generator 3 is by transmission system 2 work of setting rotating speed drive fixed drive ratio, be that direct current generator 3 drives reducing gear 4, shaft coupling 5, axle 7 and bearing combination 6 horizontally rotate, thereby drive power controling box 8, support 10 and the light source installing plate 15 be arranged on thereof come and go and rotate from 0 ° ← → 385 ° with certain angular speed, come and go and control with limit switch.Design level orientation rotation angular speed of the present invention is 1~20 °/S, by direct current generator 3 speed governing, realizes.
If need to carry out in space the pitching illumination of ± 20 °, by driving power 9, to direct current generator 13, powered, direct current generator 13 drives transmission system 14, the output shaft rotation of transmission system 14, and driving 15 rotations of light source installing plate by the light source installing plate 15 upper left side connectors 12 that are fixedly connected with it, the motor pattern of pressing " 0 ° →+20 ° → 0 ° →-20 ° → 0 ° " with certain angular speed carries out the pitching illumination.It is 1~10 °/S that the present invention designs that the angle of pitch regulates the speed, and the gearratio of transmission system is constant, realizes that the rate of pitch adjustment realizes with the speed governing of direct current generator 13.
Lamp signal communication and dazzle stroboscopic computerized control.Computer 29, by controller 30, drives control panel 31 to carry out.In the Software for Design of computer 29, design stroboscopic frequency range is 1~30Hz, lamp signal communication design is by the particular provisions of the various different length flashes of light of letter, number, duties, and press set-up function and carry out and control by controller 30, driving control panel 31, implementation shows in real time on display screen 32.

Claims (8)

1. a high power combination rectangular LED intelligent special ligthing paraphernalia, comprise supporter (1), bearing combination (6), and " U " shape support (10), power controling box (8) is characterized in that it also comprises:
A combinatorial matrix shape LED light source, by a light source installing plate (15), 225 LED light sources (17) form;
The integral heat sink module of a great power LED rectangular light source, by light source installing plate (15), heat sink (16) and one group of fin-shaped fin (22), external cooling recirculation system, for the forced heat radiation of LED light source;
A driving power (9), be installed in power controling box (8), and with LED light source (17), direct current generator (3) and (13) electrical connection, provide drive control power supply;
A transmission system (2), be installed in supporter (1), for realizing 385 ° of azimuth rotations of lighting source level;
A transmission system (14), the support member (11) that is installed on support (10) left upper end by self flange is upper, and its output shaft is installed in connector (12) hole, and is fixed as an integral body, for transferring power, realize the angle of pitch adjustment of ± 20 °;
A computer control system, mainly by computer (29), display screen (32), controller (30) and driving control panel (31) thereof form, for the communication of LED matrix light source lamp signal, dazzle stroboscopic are controlled.
2. a kind of high power combination rectangular LED intelligent special ligthing paraphernalia according to claim 1, it is characterized in that: described combinatorial matrix shape LED light source, its light source installing plate (15), aluminium alloy plate by 750 * 720 is made, and 225 LED light sources are by horizontal stroke 15, and vertical 15 form the square matrices light sources, power 2250W, profile and lamp cylinder (18), glass plate (19), trim ring (20) forms the sealing integral body of a light-permeable.
3. a kind of high power combination rectangular LED intelligent special ligthing paraphernalia according to claim 1, it is characterized in that: the integral heat sink module of described great power LED matrix light source, by light source installing plate (15), after forming the combinatorial matrix light source with LED light source, electrical lead wire is drawn from the groove at the light source installing plate back side, and then connect into the integral body of a profile 750 * 720 with the heat sink of having inlayed fin-shaped fin (22) (16), on the plane of heat sink (16), designed a cooler bin (21) that stainless steel is made, heat sink (16) plane and all fin (22) are wrapped in wherein, cooler bin is full of cooling medium water or oil in (21), carry out leakproof seal with heat sink (16) installation place with silica gel, a joint (23) is established on cooler bin top, a joint (24) is established in bottom, with the cooling recirculation system of setting up, be connected respectively.
4. a kind of high power combination rectangular LED intelligent special ligthing paraphernalia according to claim 1; it is characterized in that: described driving power (9); power 2500W; alternating current 220V; the 50/60Hz input, adopt PWM chip controls, multi-channel DC constant current output design ,Mei road to drive respectively and control 8-16 LED light source (17); for direct current generator (3) and (13) provide power supply, circuit adopts the overvoltage protection design simultaneously.
5. a kind of high power combination rectangular LED intelligent special ligthing paraphernalia according to claim 1, it is characterized in that: described transmission system (2), by direct current generator (3), reducing gear (4), shaft coupling (5), bearing combination (6), axle (7) forms, reducing gear (4) gearratio is designed to constant, and direct current generator (3) has speed adjusting gear.
6. a kind of high power combination rectangular LED intelligent special ligthing paraphernalia according to claim 1, it is characterized in that: described transmission system (14), by direct current generator (13) and transmission system (14), formed, the gearratio of transmission system is designed to constant, and direct current generator (13) has speed adjusting gear.
7. a kind of high power combination rectangular LED intelligent special ligthing paraphernalia according to claim 1, it is characterized in that: LED light source (17), by speculum (25), the light emitting diode encapsulated (26), light source circuit board (27) and joint (28) form, and are installed on light source installing plate (15), its reflecting surface of speculum (25) is pressed the design of y2=7.48x parabola equation, focus P/2=1.87, parabola is dark taper, finish dimensional bottom size long 50, Surface Machining is processed to minute surface and through vacuum coating, encapsulation LED (26), after encapsulating with light source circuit board (27), be an integral body, its electrical lead wire is drawn from the aperture of joint (28), with driving power (9), be electrically connected, it is the high-power LED white light source of a single-point 10W, 15 ° of beam angles, be installed on parabolic focus, light source circuit board (27), be installed in the stepped hole of aluminium matter joint (28), bottom is bonding with silica gel, and by speculum (25), the screw thread of joint (28) screws on the facet that is pressed in speculum (25) afterbody, joint (28) is arranged on light source installing plate (15) by the tail end screw thread.
8. a kind of high power combination rectangular LED intelligent special ligthing paraphernalia according to claim 1, it is characterized in that: described computer control system, by computer (29), display screen (32), controller (30) and driving control panel (31) thereof form, controller (30), mainly comprise power panel, CPU board, driving control panel (31).
CN201210196401.XA 2012-06-12 2012-06-12 High power combination rectangular LED intelligent special ligthing paraphernalia Expired - Fee Related CN103486531B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109635345A (en) * 2018-11-14 2019-04-16 重庆城市管理职业学院 A kind of lighting apparatus method for early warning based on cloud computing
WO2021128621A1 (en) * 2019-12-24 2021-07-01 广州市浩洋电子股份有限公司 Stage lamp having speed reducer

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Publication number Priority date Publication date Assignee Title
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JP2008140667A (en) * 2006-12-01 2008-06-19 Harison Toshiba Lighting Corp Lighting fixture
CN101307888A (en) * 2007-05-14 2008-11-19 刘华友 LED searchlight
KR20100064402A (en) * 2008-12-05 2010-06-15 양민우 Light emitting diode light composed searchlight
CN203190296U (en) * 2012-06-12 2013-09-11 湖北宝努斯照明电器有限公司 Large-power combination rectangular LED intelligent special illuminator

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Publication number Priority date Publication date Assignee Title
CN101038074A (en) * 2006-03-14 2007-09-19 宏齐科技股份有限公司 Lighting device capable of adjusting arbitrary angle and modular thereof
JP2008140667A (en) * 2006-12-01 2008-06-19 Harison Toshiba Lighting Corp Lighting fixture
CN101307888A (en) * 2007-05-14 2008-11-19 刘华友 LED searchlight
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109635345A (en) * 2018-11-14 2019-04-16 重庆城市管理职业学院 A kind of lighting apparatus method for early warning based on cloud computing
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WO2021128621A1 (en) * 2019-12-24 2021-07-01 广州市浩洋电子股份有限公司 Stage lamp having speed reducer
US11339956B2 (en) 2019-12-24 2022-05-24 Guangzhou Haoyang Electronic Co., Ltd. Stage light with speed reducer

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