CN103484644A - Heat treatment device for torsion bar of car transmission system - Google Patents

Heat treatment device for torsion bar of car transmission system Download PDF

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Publication number
CN103484644A
CN103484644A CN201310376157.XA CN201310376157A CN103484644A CN 103484644 A CN103484644 A CN 103484644A CN 201310376157 A CN201310376157 A CN 201310376157A CN 103484644 A CN103484644 A CN 103484644A
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China
Prior art keywords
torsion bar
carrying roller
thermal treatment
heat treatment
carrier roller
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CN201310376157.XA
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Chinese (zh)
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CN103484644B (en
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董钢涛
张黎明
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Green Precision Components Suzhou Co Ltd
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Green Precision Components Suzhou Co Ltd
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Publication of CN103484644B publication Critical patent/CN103484644B/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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Abstract

The invention discloses a heat treatment device for a torsion bar of a car transmission system. The device comprises a high-frequency heat treatment device, a motor and a transmission mechanism, wherein the transmission mechanism comprises a transmission wheel, a first carrier roller, a second carrier roller and belts; the motor is connected with the transmission wheel; the transmission wheel is connected to the first carrier roller and the second carrier roller respectively by the two belts; the first carrier roller and the second carrier roller are arranged above the transmission wheel and are arrayed in parallel so that a torsion bar workpiece can be conveniently placed and rotated; the motor is connected with a speed reducer so as to guarantee that the speed of the transmission mechanism is not too high and a spline part of the torsion bar workpiece is heated uniformly; the axis of a heat treatment induction coil of the high-frequency heat treatment device is parallel to the axes of the first carrier roller and the second carrier roller so that the spline part of the torsion bar workpiece can be conveniently stretched into the heat treatment induction coil to be heated uniformly and the quality of the torsion bar is improved.

Description

The thermal treatment unit of car transmissions torsion bar
Technical field
The invention belongs to the manufacture field of car transmissions torsion bar, be specifically related to a kind of thermal treatment unit of car transmissions torsion bar.
Background technology
The car transmissions torsion bar coordinates transmission torsion by the spline position with miscellaneous part, thereby torsion bar has higher requirements to surface hardening and the internal toughness at spline position, need carry out the high frequency heat processing to it.Adopted artificial rotary torsion bar workpiece in the past when carrying out the thermal treatment of torsion bar spline position, it is heated.Yet the manual operation meeting causes torsion bar heating position quench-hardened case eccentric serious because power is irregular, cracking phenomena easily occurs.
Patent specification CN202786353U discloses a kind of like this torsion bar heat treatment tooling, with electric transmissio mechanism, the torsion bar workpiece is rotated to thermal treatment, has replaced traditional artificial rotary torsion bar workpiece.Wherein said electric transmissio mechanism is comprised of motor and swivel arrangement, described motor is connected in described swivel arrangement by the first pulley mechanism, described swivel arrangement comprises the second pulley mechanism and is connected in the 3rd pulley mechanism of the second pulley mechanism, thereby drive the torsion bar workpiece, rotates.This kind of heat treatment tooling replaced artificial rotary torsion bar workpiece by the motor drive mechanism transport unit, can increase work efficiency.But the belt pulley of this transmission rig one has three grades, easily cause belt asynchronous in the process of transmission and rotary torsion bar, increased energy consumption, and caused the rotary heating effect of torsion bar workpiece not satisfactory, in addition, thermal treatment induction coil in this patent is positioned at the outside of torsion bar workpiece, is unfavorable for the homogeneous heating of torsion bar workpiece.
Summary of the invention
The present invention is directed to the problems referred to above, a kind of torsion bar thermal treatment unit is provided, transmission rig in this thermal treatment unit can effectively drive torsion bar workpiece rotary heating, and the asynchrony phenomenon of minimizing belt in transmission process, thereby reduction energy consumption, raise the efficiency, make torsion bar spline position homogeneous heating, improve the torsion bar quality.
For solving the problems of the technologies described above, the present invention is achieved through the following technical solutions:
A kind of thermal treatment unit of car transmissions torsion bar, comprise high frequency heat-treating machine, motor, transmission rig, the thermal treatment induction coil is housed on described high frequency heat-treating machine, it is characterized in that: described transmission rig comprises power wheel, the first carrying roller, the second carrying roller, belt; Described motor is connected with power wheel, and power wheel is connected with the first carrying roller, the second carrying roller respectively by belt, and torsion bar is shelved between the first carrying roller and the second carrying roller, and the spline position of torsion bar is positioned at described thermal treatment induction coil.
Preferably, the first carrying roller and the second carrying roller are positioned at the power wheel top and are arranged in parallel, and are convenient to rotate the torsion bar workpiece.
Preferably, the axis of described thermal treatment induction coil is parallel with the axis of the first carrying roller, the second carrying roller, is convenient to torsion bar workpiece spline position and stretches in the thermal treatment induction coil, and the spline position is heated evenly.
Preferably, described motor is connected with step-down gear, can guarantee that transmission rig speed can be too not high, is heated evenly torsion bar workpiece spline position.
The beneficial effect that the thermal treatment unit of torsion bar of the present invention can produce is: the transmission rig in this device rotates by the driven by motor power wheel, power wheel drives two carrying rollers by two belts simultaneously and rotates, thereby reduce the asynchrony phenomenon of belt in transmission process, reduce energy consumption, improved working efficiency; Two carrying rollers of this transmission rig drive the rotation of torsion bar workpiece towards a direction simultaneously, can effectively make the torsion bar workpiece rotate, be heated evenly, and improve the quality of torsion bar; Motor is connected with step-down gear, can guarantee that transmission rig speed can be too not high, further makes torsion bar workpiece spline position be heated evenly, and improves the quality of torsion bar; The thermal treatment induction coil axis of high frequency heat-treating machine is parallel with the axis of the first carrying roller, the second carrying roller, is convenient to shelve torsion bar, and torsion bar workpiece spline position is positioned at the thermal treatment induction coil, is convenient to the spline position and is heated evenly, and improves the quality of torsion bar.
The accompanying drawing explanation
The front view that Fig. 1 is car transmissions torsion bar thermal treatment unit.
Fig. 2 is the sectional view of the described transmission rig of Fig. 1 along the A-A line.
Embodiment
Fig. 1 is the front view of car transmissions torsion bar thermal treatment unit provided by the present invention, comprise high frequency heat-treating machine 3, motor 4, transmission rig 5, Fig. 2 is the sectional view of the described transmission rig of Fig. 1 along the A-A line, comprises power wheel 7, the first carrying roller 51, the second carrying roller 52, belt 8, belt 9.As depicted in figs. 1 and 2, motor 4 is connected with an end of power wheel 7, and power wheel 7 is connected with the first carrying roller 51, the second carrying roller 52 respectively by belt 8,9; The first carrying roller 51 and the second carrying roller 52 are positioned at power wheel 7 tops and are arranged in parallel, and are convenient to shelve torsion bar workpiece 1; High frequency heat-treating machine 3 is provided with thermal treatment induction coil 2, and the axis of thermal treatment induction coil 2 is parallel with the axis of the first carrying roller 51, the second carrying roller 52, and the spline position of being convenient to torsion bar workpiece 1 is stretched in thermal treatment induction coil 2; Motor 4 is connected with step-down gear 6.
Motor 4 drives power wheel 7 and rotates, and power wheel 7 drives the first carrying roller 51 and the second carrying roller 52 rotating in same directions by belt 8,9; Torsion bar workpiece 1 be shelved on the first carrying roller 51 and the second carrying roller 52 directly over, and there is contacted with the first carrying roller 51, the second carrying roller 52, the frictional force that the contact surface of the first carrying roller, the second carrying roller and torsion bar produces makes 1 rotation of torsion bar workpiece, the spline position of torsion bar workpiece 1 is positioned at the thermal treatment induction coil 2 of high frequency heat-treating machine 3, and heat-treat at the spline position of the torsion bar workpiece 1 of 2 pairs of rotations of this thermal treatment induction coil.
Transmission rig 5 in this device drives power wheel 7 by motor 4 and rotates, power wheel 7 drives the first carrying roller 51 and the second carrying roller 52 rotating in same directions by belt 8,9, a power wheel drives two carrying rollers by belt simultaneously and rotates, so just reduced the asynchrony phenomenon of belt in transmission process, reduce energy consumption, improved working efficiency; Torsion bar workpiece 1 be shelved on the first carrying roller 51 and the second carrying roller 52 directly over, and with the first carrying roller 51, the second carrying roller 52, the face contacted is arranged, when such the first carrying roller 51 and the second carrying roller 52 rotating in same direction, can utilize frictional force to drive torsion bar workpiece 1 and rotate, make it to be heated evenly; The axis of thermal treatment induction coil 2 is parallel with the axis of the first carrying roller 51, the second carrying roller 52, the spline position of being convenient to torsion bar workpiece 1 is stretched in the thermal treatment induction coil 2 of high frequency heat-treating machine 3, heat-treat at the spline position of 2 pairs of torsion bar workpiece 1 of this thermal treatment induction coil, can make the spline position be heated more even, improve the quality of torsion bar.Described motor 4 also is connected with step-down gear 6, controls the speed of transmission rig 5, can be too not high in order to guarantee transmission rig speed, and further make torsion bar workpiece spline position be heated evenly, improve the quality of torsion bar.
It is emphasized that the above specific embodiment provided only sets forth the present invention's principle of work for convenience, its purpose is to allow the person skilled in the art can understand content of the present invention and implement according to this, can not limit the scope of the invention with this.All equivalences that spirit is done according to the present invention change or modify, within all should being encompassed in protection scope of the present invention.

Claims (4)

1. the thermal treatment unit of a car transmissions torsion bar, comprise high frequency heat-treating machine (3), motor (4), transmission rig (5), thermal treatment induction coil (2) is housed on described high frequency heat-treating machine (3), it is characterized in that: described transmission rig (5) comprises power wheel (7), the first carrying roller (51), the second carrying roller (52), belt (8,9); Described motor (4) is connected with power wheel (7), power wheel (7) is connected with the first carrying roller (51), the second carrying roller (52) respectively by belt (8,9), torsion bar (1) is shelved between the first carrying roller (51) and the second carrying roller (52), and the spline position of torsion bar is positioned at described thermal treatment induction coil (2).
2. the thermal treatment unit of car transmissions torsion bar according to claim 1 is characterized in that: the first carrying roller (51) and the second carrying roller (52) are positioned at the power wheel top and are arranged in parallel.
3. the thermal treatment unit of car transmissions torsion bar according to claim 1, it is characterized in that: the axis of described thermal treatment induction coil (2) is parallel with the axis of the first carrying roller (51), the second carrying roller (52).
4. the thermal treatment unit of car transmissions torsion bar according to claim 1, it is characterized in that: described motor (4) is connected with step-down gear (6).
CN201310376157.XA 2013-08-26 2013-08-26 Heat treatment device for torsion bar of car transmission system Expired - Fee Related CN103484644B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310376157.XA CN103484644B (en) 2013-08-26 2013-08-26 Heat treatment device for torsion bar of car transmission system

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Application Number Priority Date Filing Date Title
CN201310376157.XA CN103484644B (en) 2013-08-26 2013-08-26 Heat treatment device for torsion bar of car transmission system

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CN103484644A true CN103484644A (en) 2014-01-01
CN103484644B CN103484644B (en) 2015-05-20

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115522033A (en) * 2022-11-28 2022-12-27 广州丰东热炼有限公司 Automobile engine torsion bar heat treatment equipment

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101078041A (en) * 2007-06-28 2007-11-28 朱兴发 Heating roller-way for steel pipe, petroleum well pipe and drill pipe medium frequency heat treatment system
CN201259439Y (en) * 2008-08-12 2009-06-17 郑州嘉德机电科技有限公司 Synchronous belt drive applied in electronic belt scale
CN202786353U (en) * 2012-08-16 2013-03-13 格林精密部件(苏州)有限公司 Heat treatment tool for torsion bar spline
CN203513741U (en) * 2013-08-26 2014-04-02 格林精密部件(苏州)有限公司 Heat treatment device for torsion bar of automobile transmission system

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101078041A (en) * 2007-06-28 2007-11-28 朱兴发 Heating roller-way for steel pipe, petroleum well pipe and drill pipe medium frequency heat treatment system
CN201259439Y (en) * 2008-08-12 2009-06-17 郑州嘉德机电科技有限公司 Synchronous belt drive applied in electronic belt scale
CN202786353U (en) * 2012-08-16 2013-03-13 格林精密部件(苏州)有限公司 Heat treatment tool for torsion bar spline
CN203513741U (en) * 2013-08-26 2014-04-02 格林精密部件(苏州)有限公司 Heat treatment device for torsion bar of automobile transmission system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115522033A (en) * 2022-11-28 2022-12-27 广州丰东热炼有限公司 Automobile engine torsion bar heat treatment equipment

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