CN103481136B - Pipe polisher - Google Patents

Pipe polisher Download PDF

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Publication number
CN103481136B
CN103481136B CN201310418500.2A CN201310418500A CN103481136B CN 103481136 B CN103481136 B CN 103481136B CN 201310418500 A CN201310418500 A CN 201310418500A CN 103481136 B CN103481136 B CN 103481136B
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grinding wheel
grinding
mobile
platform
pipe
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CN103481136A (en
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邹家生
严铿
许祥平
潘浩
高飞
董大栓
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JIANGSU YANGMING SHIP-EQUIPMENT MANUFACTURING TECHNOLOGY Co Ltd
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JIANGSU YANGMING SHIP-EQUIPMENT MANUFACTURING TECHNOLOGY Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B5/00Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
    • B24B5/02Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work
    • B24B5/12Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding cylindrical surfaces both externally and internally with several grinding wheels

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

本发明提供一种管子打磨机,包括移动调节台、固定平台、打磨系统和传动系统,其特征在于,所述移动调节台和传动系统并列安装在固定平台上,移动调节台和传动系统间设有夹管卡盘,打磨系统安装在移动调节台上;所述打磨系统包括内打磨系统和外打磨系统,具体结构为:a)所述内打磨系统包括内砂轮移动台,内砂轮移动台上设有电机和内砂轮,电机通过皮带与内砂轮连接,打磨管子内部;b)所述外打磨系统包括外砂轮移动台,外砂轮移动台上设有电机和外砂轮,电机通过皮带与外砂轮连接。本发明结构简单,调节方面,使用安全,用自动打磨取代传统过程手工操作,效率高、特别适合批量打磨。

The invention provides a pipe grinding machine, which includes a mobile adjustment platform, a fixed platform, a grinding system and a transmission system, and is characterized in that the mobile adjustment platform and the transmission system are installed side by side on the fixed platform, and a There is a pinch chuck, and the grinding system is installed on the mobile adjustment table; the grinding system includes an inner grinding system and an outer grinding system. A motor and an inner grinding wheel are provided, and the motor is connected to the inner grinding wheel through a belt to grind the inside of the pipe; b) The outer grinding system includes an outer grinding wheel mobile platform, and the outer grinding wheel mobile platform is equipped with a motor and an outer grinding wheel, and the motor is connected to the outer grinding wheel through a belt. connect. The invention has the advantages of simple structure, adjustment, safe use, automatic grinding instead of manual operation in the traditional process, high efficiency, and is especially suitable for batch grinding.

Description

管子打磨机pipe grinder

技术领域 technical field

本发明涉及一种管子打磨机,尤其涉及一种管子内外同时打磨机,更具体是涉及合拢管的加工制造过程中管端部内外快速打磨的设备,本发明属于材料成型自动化技术领域。 The invention relates to a pipe grinding machine, in particular to a simultaneous grinding machine for inside and outside of a pipe, and more specifically relates to a device for quickly grinding inside and outside of a pipe end during the processing and manufacturing process of a closed pipe. The invention belongs to the technical field of material forming automation.

背景技术 Background technique

在船舶建造以及化工等行业需要铺设大量的管道,当两两管道需要连接时,需要在管子两端焊上法兰盘,然后再将两法兰盘用螺栓连接。当管子需要和法兰焊接时,管子的端部内外均需要打磨以保证焊接质量。由于所需管道数目众多大小不一,所以面临着大量管道两端的打磨问题。 In industries such as shipbuilding and chemical industry, a large number of pipelines need to be laid. When two pipelines need to be connected, flanges need to be welded at both ends of the pipelines, and then the two flanges are connected with bolts. When the pipe needs to be welded with the flange, the inside and outside of the end of the pipe need to be ground to ensure the welding quality. Due to the large number of required pipes of different sizes, it is faced with the problem of grinding both ends of a large number of pipes.

多数生产企业主要是采用手工打磨,即:工人手拿电动或者气动的打磨机先在管的外壁打磨然后在内壁进行打磨。其具有以下主要问题,即,手工打磨效率低,不能同时内外打磨;工人劳动强度大、工作环境恶劣。 Most production enterprises mainly use manual grinding, that is: workers hold electric or pneumatic grinding machines to first grind the outer wall of the pipe and then polish the inner wall. It has the following main problems, that is, the efficiency of manual grinding is low, and the internal and external grinding cannot be performed at the same time; the labor intensity of workers is high, and the working environment is bad.

发明内容 Contents of the invention

发明目的:本发明是为了解决所属现有问题而提出,其目的在于,提供一种管子打磨机,可以高效的进行管子的内外壁同时打磨。 Purpose of the invention: The present invention is proposed to solve the existing problems, and its purpose is to provide a pipe grinding machine, which can efficiently grind the inner and outer walls of the pipe at the same time.

技术方案:为达到上述目的,本发明的技术解决方案是:一种管子打磨机,包括移动调节台、固定平台、打磨系统和传动系统,所述移动调节台和传动系统并列安装在固定平台上,移动调节台和传动系统间设有夹管卡盘,打磨系统安装在移动调节台上;所述打磨系统包括内打磨系统和外打磨系统,具体结构为:a)所述内打磨系统包括内砂轮移动台3,内砂轮移动台3上设有电机和内砂轮10,电机通过皮带与内砂轮10连接,打磨管子内部;b)所述外打磨系统包括外砂轮移动台4,外砂轮移动台4上设有电机和外砂轮9,电机通过皮带与外砂轮9连接。 Technical solution: In order to achieve the above purpose, the technical solution of the present invention is: a pipe grinding machine, including a mobile adjustment table, a fixed platform, a grinding system and a transmission system, and the mobile adjustment table and transmission system are installed side by side on the fixed platform , there is a pinch chuck between the mobile adjustment table and the transmission system, and the grinding system is installed on the mobile adjustment table; the grinding system includes an inner grinding system and an outer grinding system, and the specific structure is: a) The inner grinding system includes an inner The grinding wheel mobile platform 3, the inner grinding wheel mobile platform 3 is provided with a motor and the inner grinding wheel 10, the motor is connected with the inner grinding wheel 10 through a belt, and grinds the inside of the pipe; b) the external grinding system includes the outer grinding wheel mobile platform 4, the outer grinding wheel mobile platform 4 is provided with motor and outer emery wheel 9, and motor is connected with outer emery wheel 9 by belt.

上述移动调节台由下层移动调节台1和上层移动调节台2组成,下层移动调节台1上设有滑动导轨,上层移动调节台2上设有两组滑动导轨,内砂轮移动台3装在上层移动调节台2的外侧导轨上,外砂轮移动台4装在上层移动调节台2的内侧导轨上;所述上层移动调节台2通过滑块与下层移动调节台1相连,并在气缸的作用下沿着导轨前后滑动;上层两导轨在气缸驱动下带动打磨系统左右移动使其到达夹管卡盘附近的任意位置。 The above-mentioned mobile adjustment table is composed of a lower mobile adjustment table 1 and an upper mobile adjustment table 2. The lower mobile adjustment table 1 is equipped with sliding guide rails, and the upper layer mobile adjustment table 2 is provided with two sets of sliding guide rails. The inner grinding wheel mobile table 3 is installed on the upper layer. On the outer guide rail of the mobile adjustment table 2, the outer grinding wheel mobile table 4 is installed on the inner guide rail of the upper mobile adjustment table 2; the upper mobile adjustment table 2 is connected with the lower mobile adjustment table 1 through a slider, and under the action of the cylinder Sliding back and forth along the guide rails; the upper two guide rails drive the grinding system to move left and right under the drive of the cylinder to reach any position near the pinch chuck.

所述内砂轮安装在一轴杆的内侧端,所述轴杆通过轴杆座安装在内砂轮移动台上,对应的电机安装在所述轴杆的后侧,驱动内砂轮移动台的气缸设置在内砂轮移动台前侧; The inner grinding wheel is installed on the inner side of a shaft, and the shaft is installed on the inner grinding wheel moving table through the shaft seat, and the corresponding motor is installed on the rear side of the shaft, and the cylinder driving the inner grinding wheel moving table is set Front side of inner grinding wheel moving table;

所述外砂轮亦安装在一轴杆的内侧端,该轴杆通过轴杆座安装在外砂轮移动台上,对应的电机安装在该轴杆的前侧,驱动外砂轮移动台的气缸设置在外砂轮移动台的后侧。 The outer grinding wheel is also installed on the inner side of a shaft, the shaft is installed on the outer grinding wheel mobile platform through the shaft seat, the corresponding motor is installed on the front side of the shaft, and the cylinder driving the outer grinding wheel mobile platform is arranged on the outer grinding wheel. the back side of the mobile station.

上述夹管卡盘为一可由电机驱动自转并且夹持管子定心的卡盘。上述的固定平台为一固定安装的钢结构平台;其两端各安装一套移动调节台、打磨系统和夹管定心卡盘。 The above-mentioned pinching chuck is a chuck that can be driven by a motor to rotate and clamp the tube to center. The above-mentioned fixed platform is a fixedly installed steel structure platform; a set of mobile adjustment table, grinding system and pinch centering chuck are installed at both ends of the platform.

上述述传动系统包括传动架,传动架上设有传动滚轮。 The above-mentioned transmission system includes a transmission frame, and a transmission roller is arranged on the transmission frame.

上述管子打磨机两端对称设置打磨装置。 Both ends of the above-mentioned pipe grinding machine are symmetrically equipped with grinding devices.

有益效果;本发明结构简单,调节方面,使用安全,将管子放置在固定平台上,通过手动或自动传送到指定位置;通过夹管定心卡盘将管子固定;通过移动调节平台的调节,使得打磨系统的两个打磨轮位于管子的内壁和外壁处;气动后即可自动内外壁同时打磨。用自动打磨取代传统过程手工操作,效率高、特别适合批量打磨。 Beneficial effects: the present invention has simple structure, adjustment, and safe use. The pipe is placed on the fixed platform, and is manually or automatically transferred to the designated position; the pipe is fixed by the centering chuck of the clamp; The two grinding wheels of the grinding system are located on the inner wall and the outer wall of the pipe; after pneumatic operation, the inner and outer walls can be automatically ground at the same time. Automatic grinding is used to replace manual operation in the traditional process, which is highly efficient and especially suitable for batch grinding.

附图说明 Description of drawings

图1为本发明的管子内外打磨机的结构示意图; Fig. 1 is the structural representation of pipe inside and outside grinding machine of the present invention;

图2为本发明的打磨原理示意图; Fig. 2 is a schematic diagram of the grinding principle of the present invention;

其中:1、下层移动调节台;2、上层移动调节台;3、内砂轮移动台;4、外砂轮移动台;5、夹管卡盘;6、传动系统;7、气缸1;8、气缸2;9、外砂轮;10、内砂轮;11、固定平台。 Among them: 1. Lower mobile adjustment table; 2. Upper mobile adjustment table; 3. Inner grinding wheel mobile table; 4. Outer grinding wheel mobile table; 5. Pinch chuck; 6. Transmission system; 7. Cylinder 1; 8. Air cylinder 2; 9, outer grinding wheel; 10, inner grinding wheel; 11, fixed platform.

具体实施方式 detailed description

下面结合附图和具体实施例对本发明做进一步说明: The present invention will be further described below in conjunction with accompanying drawing and specific embodiment:

图1为本发明的管子内外打磨机的结构示意图,一种管子打磨机,包括移动调节台、固定平台11、打磨系统和传动系统6,所述移动调节台和传动系统并列安装在固定平台上,移动调节台和传动系统间设有夹管卡盘5,打磨系统安装在移动调节台上;所述打磨系统包括内打磨系统和外打磨系统,具体结构为:a)所述内打磨系统包括内砂轮移动台3,内砂轮移动台3上设有电机和内砂轮10,电机通过皮带与内砂轮10连接,打磨管子内部;b)所述外打磨系统包括外砂轮移动台4,外砂轮移动台4上设有电机和外砂轮9,电机通过皮带与外砂轮9连接。 Fig. 1 is the schematic structural view of the internal and external grinding machine for pipes of the present invention, a pipe grinding machine comprising a mobile adjustment platform, a fixed platform 11, a grinding system and a transmission system 6, and the mobile adjustment platform and transmission system are installed side by side on the fixed platform , a pinch chuck 5 is provided between the mobile adjustment table and the transmission system, and the grinding system is installed on the mobile adjustment table; the grinding system includes an inner grinding system and an outer grinding system, and the specific structure is: a) the inner grinding system includes The inner grinding wheel mobile platform 3 is provided with a motor and the inner grinding wheel 10, and the motor is connected with the inner grinding wheel 10 through a belt to polish the inside of the pipe; b) the external grinding system includes an outer grinding wheel mobile platform 4, and the outer grinding wheel moves The platform 4 is provided with a motor and an outer emery wheel 9, and the motor is connected with the outer emery wheel 9 by a belt.

所述移动调节台由下层移动调节台1和上层移动调节台2组成,下层移动调节台1上设有滑动导轨,上层移动调节台2上设有两组滑动导轨,内砂轮移动台3装在上层移动调节台2的外侧导轨上,外砂轮移动台4装在上层移动调节台2的内侧导轨上;所述上层移动调节台2通过滑块与下层移动调节台相连,并在气缸的作用下沿着导轨前后滑动;上层两导轨在气缸驱动下带动打磨系统左右移动使其到达夹管卡盘附近的任意位置。 The mobile adjustment table is composed of a lower mobile adjustment table 1 and an upper mobile adjustment table 2. The lower mobile adjustment table 1 is provided with sliding guide rails, and the upper layer mobile adjustment table 2 is provided with two sets of sliding guide rails. The inner grinding wheel mobile table 3 is installed on the On the outer guide rail of the upper mobile adjustment table 2, the outer grinding wheel mobile table 4 is installed on the inner guide rail of the upper mobile adjustment table 2; the upper mobile adjustment table 2 is connected with the lower mobile adjustment table through a slider, and under the action of the cylinder Sliding back and forth along the guide rails; the upper two guide rails drive the grinding system to move left and right under the drive of the cylinder to reach any position near the pinch chuck.

所述夹管卡盘为一可由电机驱动自转并且夹持管子定心的卡盘。 The clamping chuck is a chuck that can be driven by a motor to rotate and clamp the tube to center.

所述的固定平台为一固定安装的钢结构平台;其两端各安装一套移动调节台、打磨系统和夹管定心卡盘。传动系统包括传动架,传动架上设有传动滚轮。 The fixed platform is a fixedly installed steel structure platform; a set of mobile adjustment table, grinding system and pinch centering chucks are installed at both ends of the platform. The transmission system includes a transmission frame on which transmission rollers are arranged.

实施例1 Example 1

如图1所示,下层移动调节台1安装在固定平台11上,下层移动调节台1上装有导轨;上层移动调节台2通过滑块与下层移动调节台1相连,并在气缸的作用下沿着导轨前后滑动;上层移动调节台2上平行装有两组导轨;内砂轮移动台3装在上层移动调节台2的外侧导轨上,内砂轮移动台3上安装电机和内砂轮10,电机通过皮带与内砂轮10连接;外砂轮移动台4装在上层移动调节台2的内侧导轨上,外砂轮移动台4上设有电机和外砂轮9,电机通过皮带与外砂轮9连接;内外砂轮移动台分别通过气缸1和气缸2驱动,使其左右移动;夹管定心卡盘5安装在移动调节台和传动系统6之间。 As shown in Figure 1, the lower mobile adjustment platform 1 is installed on a fixed platform 11, and guide rails are installed on the lower mobile adjustment platform 1; the upper mobile adjustment platform 2 is connected with the lower mobile adjustment platform 1 through sliders, and moves along the Slide back and forth along the guide rail; two sets of guide rails are installed in parallel on the upper mobile adjustment table 2; the inner grinding wheel mobile table 3 is installed on the outer guide rail of the upper layer mobile adjustment table 2, and the motor and the inner grinding wheel 10 are installed on the inner grinding wheel mobile table 3. The motor passes through The belt is connected with the inner grinding wheel 10; the outer grinding wheel mobile platform 4 is installed on the inner guide rail of the upper mobile adjustment platform 2, and the outer grinding wheel mobile platform 4 is provided with a motor and an outer grinding wheel 9, and the motor is connected with the outer grinding wheel 9 through a belt; the inner and outer grinding wheel moves The table is driven by the cylinder 1 and the cylinder 2 respectively to make it move left and right;

图2为本发明的打磨原理示意图。其具体打磨实施如下:打磨时,先把管子置于传动系统6上,可以通过手动或自动传动来移动管子;将管子放到夹管定心卡盘5中心夹紧并在另一端露出一段距离供打磨;上层移动调节台2在气缸作用下向前推进,使内砂轮10伸进管内,外砂轮9留在管外壁上方;气缸1和气缸2同时作用内外砂轮夹紧管壁;夹管定心卡盘5在电机驱动下带动管子自转,内外砂轮也在电机驱动下转动开始打磨。管子打磨机两端对称设置打磨装置,打磨完一端后,卸下管子通过传动系统6手动或自动传送到另一端,重复上述过程继续打磨。 Fig. 2 is a schematic diagram of the grinding principle of the present invention. The specific grinding is carried out as follows: when grinding, the pipe is first placed on the transmission system 6, and the pipe can be moved by manual or automatic transmission; the pipe is placed in the center of the pinch centering chuck 5 for clamping and a certain distance is exposed at the other end For grinding; the upper mobile adjustment table 2 is pushed forward under the action of the cylinder, so that the inner grinding wheel 10 extends into the pipe, and the outer grinding wheel 9 stays above the outer wall of the pipe; cylinder 1 and cylinder 2 simultaneously act on the inner and outer grinding wheels to clamp the pipe wall; The core chuck 5 drives the pipe to rotate automatically under the drive of the motor, and the inner and outer grinding wheels also rotate under the drive of the motor to start grinding. Both ends of the pipe grinder are symmetrically equipped with grinding devices. After one end is polished, the removed pipe is manually or automatically transferred to the other end through the transmission system 6, and the above process is repeated to continue grinding.

以上所述仅为本发明的优选实施例而已,并不限制于本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的权利要求范围之内。 The above descriptions are only preferred embodiments of the present invention, and are not limited to the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of the claims of the present invention.

Claims (5)

1.一种管子打磨机,包括移动调节台、固定平台、打磨系统和传动系统,其特征在于,所述移动调节台和传动系统并列安装在固定平台上,移动调节台和传动系统间设有夹管卡盘,打磨系统安装在移动调节台上;所述打磨系统包括内打磨系统和外打磨系统,具体结构为:a)所述内打磨系统包括内砂轮移动台,内砂轮移动台上设有电机和内砂轮,电机通过皮带与内砂轮连接,打磨管子内部;b)所述外打磨系统包括外砂轮移动台,外砂轮移动台上设有电机和外砂轮,电机通过皮带与外砂轮连接; 1. A pipe grinding machine, comprising a mobile adjustment platform, a fixed platform, a grinding system and a transmission system, characterized in that, the mobile adjustment platform and the transmission system are installed side by side on the fixed platform, and there is a device between the mobile adjustment platform and the transmission system The clamp chuck, the grinding system is installed on the mobile adjustment table; the grinding system includes an inner grinding system and an outer grinding system, and the specific structure is: a) The inner grinding system includes an inner grinding wheel mobile platform, and the inner grinding wheel mobile platform is equipped with There is a motor and an inner grinding wheel, and the motor is connected to the inner grinding wheel through a belt to grind the inside of the pipe; b) The outer grinding system includes an outer grinding wheel mobile platform, and the outer grinding wheel mobile platform is equipped with a motor and an outer grinding wheel, and the motor is connected to the outer grinding wheel through a belt ; 所述移动调节台由下层移动调节台和上层移动调节台组成,下层移动调节台上设有滑动导轨,上层移动调节台上设有两组平行的滑动导轨,内砂轮移动台装在上层移动调节台的外侧导轨上,外砂轮移动台装在上层移动调节台的内侧导轨上;所述上层移动调节台通过滑块与下层移动调节台相连,并在气缸的作用下沿着导轨前后滑动;上层两导轨在气缸驱动下带动打磨系统左右移动使其到达夹管卡盘附近的任意位置; The mobile adjustment table is composed of a lower mobile adjustment table and an upper mobile adjustment table. The lower mobile adjustment table is provided with sliding guide rails, and the upper mobile adjustment table is provided with two sets of parallel sliding guide rails. The inner grinding wheel mobile table is installed on the upper mobile adjustment table. On the outer guide rail of the table, the outer grinding wheel mobile table is installed on the inner guide rail of the upper mobile adjustment table; the upper mobile adjustment table is connected with the lower mobile adjustment table through a slider, and slides forward and backward along the guide rail under the action of the cylinder; the upper layer Driven by the cylinder, the two guide rails drive the grinding system to move left and right to reach any position near the pinch chuck; 所述内砂轮安装在一轴杆的内侧端,所述轴杆通过轴杆座安装在内砂轮移动台上,对应的电机安装在所述轴杆的后侧,驱动内砂轮移动台的气缸设置在内砂轮移动台前侧; The inner grinding wheel is installed on the inner side of a shaft, and the shaft is installed on the inner grinding wheel moving table through the shaft seat, and the corresponding motor is installed on the rear side of the shaft, and the cylinder driving the inner grinding wheel moving table is set Front side of inner grinding wheel moving table; 所述外砂轮亦安装在一轴杆的内侧端,该轴杆通过轴杆座安装在外砂轮移动台上,对应的电机安装在该轴杆的前侧,驱动外砂轮移动台的气缸设置在外砂轮移动台的后侧。 The outer grinding wheel is also installed on the inner side of a shaft, the shaft is installed on the outer grinding wheel mobile platform through the shaft seat, the corresponding motor is installed on the front side of the shaft, and the cylinder driving the outer grinding wheel mobile platform is arranged on the outer grinding wheel. the back side of the mobile station. 2.根据权利要求1所述的管子打磨机,其特征在于,所述夹管卡盘为一可由电机驱动自转并且夹持管子定心的卡盘。 2 . The pipe grinder according to claim 1 , wherein the clamping chuck is a chuck that can be driven by a motor to rotate and clamp the pipe to center. 3 . 3.根据权利要求1所述的管子打磨机,其特征在于,所述的固定平台为一固定安装的钢结构平台。 3. The pipe grinder according to claim 1, wherein the fixed platform is a fixedly installed steel structure platform. 4.根据权利要求1所述的打磨机,其特征在于,所述传动系统包括传动架,传动架上设有传动滚轮。 4. The grinder according to claim 1, wherein the transmission system comprises a transmission frame, and a transmission roller is arranged on the transmission frame. 5.根据权利要求1所述的管子打磨机,其特征在于,所述管子打磨机两端对称设置打磨装置。 5. The pipe grinding machine according to claim 1, characterized in that, grinding devices are arranged symmetrically at both ends of the pipe grinding machine.
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