CN103480193B - Precision treater for condensed water - Google Patents
Precision treater for condensed water Download PDFInfo
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- CN103480193B CN103480193B CN201310448040.8A CN201310448040A CN103480193B CN 103480193 B CN103480193 B CN 103480193B CN 201310448040 A CN201310448040 A CN 201310448040A CN 103480193 B CN103480193 B CN 103480193B
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Abstract
A precision treater for condensed water belongs to the technical field of water treatment equipment, and comprises a barrel, a barrel cavity partition plate, a group of lower cavity filter elements, a condensed water leading-in pipe, a spacer sleeve, a return water pipe, a back-wash pipe drive mechanism and a back-wash pipe, wherein the barrel is provided with an upper seal head and a lower seal head; the barrel cavity partition plate is arranged in a barrel cavity; a group of lower cavity filter element liquid outlet matching holes are formed in the barrel cavity partition plate; the lower cavity filter elements are arranged in the lower cavity of the barrel; the condensed water leading-in pipe is fixed with the bottom of the lower seal head; the spacer sleeve is fixed on one side of the upper seal head; a spacer sleeve water inlet connector extends from one side of the spacer sleeve; a one-way valve is arranged on the water inlet connector; one end of the return water pipe extends into the cavity of the spacer sleeve, and the other end thereof extends out of the barrel cavity; the back-wash pipe drive mechanism is arranged on the upper seal head; the upper end of the back-wash pipe extends into the cavity of the spacer sleeve, and the lower end thereof is supported in the center of the barrel cavity partition plate. The precision treater has the characteristics that a back-wash liquid spray arm is fixed at the lower end of the back-wash pipe, a spray arm opening is formed in the bottom of the back-wash liquid spray arm, the back-wash effect is ideal, the back-wash time is shortened, energy is saved, the outage time of the equipment is shortened, the structure is simplified, and the material is saved.
Description
Technical field
The invention belongs to water treatment facilities technical field, be specifically related to a kind of condensate fine processor, the processing of the steam technique condensate water producing for the industry to such as petrochemical industry, oil refining industry, biology,drug and chemical industry industry, power station and papermaking.
Background technology
Above mentioned condensate water also claims condensate liquid or surface condensate and even is called technique condensate water, and accordingly, above mentioned condensate fine processor also can be described as condensate liquid polisher.Taking chemical industry and oil refining industry as example, need in process of production to use in large quantities high-temperature steam as the energy to various oil products heating, steam is converted into condensate water after heat exchange, becomes liquid state from gaseous state.If using condensate water as discharge of wastewater, can cause so valuable water resource waste; Because this condensate water has been passed through desalting processing previously, once therefore discard, certainly can increase unreasonably water cost again; Also owing to being often attended by micro-hydrocarbons and wet goods etc. in condensate water, therefore directly discharge can undermine environment, and if qualified discharge after treatment, although can avoid affecting environment, cost of water treatment is higher.Condensate water is used as boiler feedwater; not only can saving water resource but also can protection of the environment; but; because the oil content in condensate water is about 1-200ml/L left and right; contain oil standard higher than boiler feedwater far away; thereby can not be using condensate water directly as boiler feedwater, otherwise the working life of boiler can be seriously undermined, and the purity of the steam that boiler produces can be had a strong impact on.
Utilize condensate water preprocessor to condensate water pretreatment; and filter through active carbon filter; and after through the precision processing of condensate fine processor, be finally back to as boiler feedwater up to standard that boiler can be received saving water resource, protection of the environment, the effect of the many carvings of an arrow that reduce production costs.Because can be by the hydrocarbons in condensate water the impurity filterings such as hydrocarbon compound (alkane, cycloalkane, alkene, alkynes and aromatic hydrocarbon), oil, iron oxide after pretreatment, activated carbon filtration and precision processing.The complete treatment system being made up of condensate water preprocessor, active carbon filter and condensate fine processor is called condensate polishing system, can refer to " process condensed water processing system (this patent is proposed by the applicant) " that Chinese invention patent Granted publication CN102091480B recommends to this.
No matter be condensate water preprocessor or condensate fine processor, in cylindrical shell, be provided with filter core, by filter core to impurity filterings such as the aforementioned greasy dirt in condensate water, hydrocarbon compound, iron oxide, and when condensate water was processed after a period of time, the cause of being stopped up due to filter core, the pressure reduction of condensate water turnover cylindrical shell increases, when reaching while being about 0.15MPa, pressure reduction need to carry out backwash to filter core, to reduce pressure reduction, that is to say and make pressure reduction be restored to normal pressure difference, to ensure filter efficiency and the filter effect to condensate water.
Water consumption while the filter core in the cylindrical shell of condensate fine processor being implemented to backwash in order to reduce and guarantee backwash effect, therefore, conventionally condensate fine processor is equipped with to a backwash mechanism, " filter " (this patent is proposed by the applicant) confirmation that the condensate fine processor of this structure can be provided by invention patent mandate notification number CN100488594C.
The technical scheme that aforementioned CN100488594C provides is owing to being separated out one group of backwash synergy chamber independently separately on cylindrical shell dividing plate, so in the time implementing backwash, become and concentrate on certain backwash synergy chamber originally sharing counter-flushing liquid in whole cylindrical shell epicoele equally, flow velocity in unit interval is doubled, for example, when backwash synergy chamber is separated into eight independently regions or claim when chamber, flow velocity in unit interval has increased octuple so, the counter-flushing liquid of originally sharing eight regions concentrates on a region, thereby be able to effectively clean the mistake filter core corresponding to this below, region, made filter core obtain the service life (specifically can refer to the 7th page of the 2nd section of explanation to the 8th page of the 6th row of description of this patent) of desirable backwash cleaning effect and prolongation filter core, water consumption can save backwash time simultaneously.
But, there is following shortcoming in the backwash mechanism that above-mentioned " filter " is equipped with: one, owing to going out the counter-flushing liquid of self counter flushing liquid outlet and be ejected into be tending towards level before this certain chamber of backwash synergy chamber, then make counter-flushing liquid implement backwash in the mode of trickling to the filter core that is positioned at chamber below downwards by chamber, thereby backwash liquid outlet can not directly be aimed at filter core performance backwash effect, that is to say because counter-flushing liquid does not produce direct jet-action to filter core, so to the cleaning performance shortcoming of the dirt attaching on filter core, scavenging period is grown and is wasted water source and affect filter the time of recovering initialization state, its two, because backwashing time is long, thereby be unfavorable for saving the power consumption of the motor of supporting backwash mechanism work, they are three years old, the structure relative complex of backwash synergy chamber, for example need on the dividing plate of cylinder chamber, with interval state, one component dividing plate be set, the demarcation strip distributing radially by this group and form multiple backwash synergy chamber by means of the sealing of cover plate on the dividing plate of cylinder chamber, therefore not only make trouble, and raw-material use amount is large.
In view of above-mentioned prior art, be necessary then to improve, the applicant has done long-term and useful design for this reason, finally formed technical scheme described below, and taking the laboratory the applicant under secrecy provision to carry out simulated test, Bearing performance has gone out unexpected technique effect.
Summary of the invention
Task of the present invention is to provide a kind of and contributes to make counter-flushing liquid to aim at filter core directly to spray and use and improve the backwash effect to filter core, be conducive to shorten backwashing time and use and save the water consumption of backwash and save power consumption and shorten equipment idle time and be of value to simplified structure and use the convenient condensate fine processor of manufacturing and saving raw and auxiliary material.
Task of the present invention completes like this, and a kind of condensate fine processor comprises that top forms and has upper cover and bottom forms and has a cylindrical shell of low head, a chamber demarcation strip, this chamber demarcation strip is arranged in the cylinder chamber of cylindrical shell and by this chamber demarcation strip, the cylinder chamber of cylindrical shell is divided into cylindrical shell epicoele and cylindrical shell cavity of resorption with level, on this chamber demarcation strip, offer one group of cavity of resorption filter core liquid outlet mating holes with interval state, one group of cavity of resorption filter core, the quantity of this group of cavity of resorption filter core equates with the quantity of described cavity of resorption filter core liquid outlet mating holes, and be arranged on longitudinal state in described cylindrical shell cavity of resorption in the position corresponding to cavity of resorption filter core liquid outlet mating holes, the cavity of resorption filter core liquid outlet of each cavity of resorption filter core matches with cavity of resorption filter core liquid outlet mating holes, one for introducing the condensate water inlet tube for described cavity of resorption filter element filtering in described cylindrical shell cavity of resorption by the condensate water that awaits essence filtration, and the bottom of this condensate water inlet tube and described low head is fixed, and communicates with cylindrical shell cavity of resorption, one spacer cylinder and a return pipe, spacer cylinder is fixed on described upper cover towards a side of described cylindrical shell epicoele and corresponding to the middle position of upper cover, a side of spacer cylinder be extended with one communicate with the spacer cylinder chamber of spacer cylinder for water in cylindrical shell epicoele being introduced to the spacer cylinder water inlet interface in spacer cylinder chamber, on this spacer cylinder water inlet interface, be provided with a check valve, one end of return pipe is in described upper cover is stretched over described cylindrical shell epicoele, be connected with described spacer cylinder and communicate with described spacer cylinder chamber, the other end of return pipe is stretched over outside cylinder chamber, one backwash tube driving mechanism and a backwash tube, backwash tube driving mechanism is arranged on described upper cover, and corresponding with described spacer cylinder, the upper end of backwash tube is stretched in described spacer cylinder chamber, and be in transmission connection with backwash tube driving mechanism, and the lower end of backwash tube is bearing in the middle position of described cylinder chamber demarcation strip rotationally, and the sidepiece in the lower end of this backwash tube offers a backwash tube liquid outlet, be characterised in that: be fixed with a counter-flushing liquid spray arm in the lower end of described backwash tube and in the position corresponding to described backwash tube liquid outlet with horizontal boom state, this counter-flushing liquid spray arm is corresponding to the top of described cylinder chamber demarcation strip, and form and have a spray arm opening in the bottom of the length direction of this counter-flushing liquid spray arm, this spray arm opening communicates with the counter-flushing liquid spray arm chamber of counter-flushing liquid spray arm, and counter-flushing liquid spray arm chamber communicates with backwash tube liquid outlet.
In a specific embodiment of the present invention, on the sidewall of described cylindrical shell and in the position corresponding to described cylindrical shell cavity of resorption, form and have cylindrical shell cavity of resorption inspection mouth, on this cylindrical shell cavity of resorption inspection mouth, sealing is equipped with a cylindrical shell cavity of resorption inspection lid; On described upper cover, form and have a cylindrical shell epicoele man-hole opening, on this cylindrical shell epicoele man-hole opening, sealing is equipped with a manhole lid, and on upper cover, be equipped with a greasy dirt and draw interface, this greasy dirt is drawn interface and is communicated with cylindrical shell epicoele, and draws and on interface, be connected with a greasy dirt fairlead at this greasy dirt; On described low head, be fixed with one group of cylinder bearing pin.
In another specific embodiment of the present invention, on the pipeline of described condensate water inlet tube, be equipped with a blowdown interface.
In another specific embodiment of the present invention, be equipped with a compressed air at the described other end of described return pipe and introduce interface, a positive flushing water water inlet interface, a water outlet mouthpiece and backwashing water introducing interface.
In another specific embodiment of the present invention, described backwash tube driving mechanism comprises backwash motor, backwash reductor, shaft coupling, backwash reductor supporting base, main shaft, signal panels and signal pickup assembly, backwash motor is connected with backwash speed reducer drive, and be fixed on backwash reductor supporting base together with backwash motor by backwash reductor, and backwash reductor supporting base is fixed on described upper cover, and be positioned at the middle position of upper cover, shaft coupling is connected between the backwash speed reducer output shaft and main shaft of backwash reductor, main shaft is stretched in the spacer cylinder chamber of described spacer cylinder and is in transmission connection with described backwash tube, signal panels are nested with on main shaft, and fix with shaft coupling, on these signal panels and around the circumferencial direction of signal panels, offer one group of telltale hole with equidistant intervals state, signal pickup assembly is fixed on backwash reductor supporting base, and corresponding with described telltale hole, this signal pickup assembly is connected with electric control box electrical control by circuit, and described backwash motor is connected with electric control box electrical control equally.
Also have in a specific embodiment of the present invention, described shaft coupling comprises, lower shaft coupling and one group of shaft coupling attachment screw, upper shaft coupling and described backwash speed reducer output shaft key are connected and fixed, and on this, shaft coupling forms and has shaft coupling terminal pad on towards one end of lower shaft coupling, lower shaft coupling and described main shaft key are connected and fixed, and this lower shaft coupling forms and has shaft coupling terminal pad towards one end of upper shaft coupling, on, lower shaft coupling terminal pad is fitted to each other, one group of shaft coupling attachment screw is with interval distributions and by upper, lower shaft coupling terminal pad is fixed together, described signal panels and described lower shaft coupling are fixed, be equipped with the logical liquid joint of a backwash tube in the upper end of described backwash tube, the upper end of the logical liquid joint of this backwash tube is positioned at described spacer cylinder chamber, be fixedly connected with described main shaft, and offer fluid-through tube joint liquid-through hole with interval state on the wall body of the upper end of the logical liquid joint of this backwash tube, fluid-through tube joint liquid-through hole communicates with spacer cylinder chamber, the lower end of the logical liquid joint of backwash tube is stretched over outside spacer cylinder chamber and with backwash tube and is fixedly connected with.
More of the present invention and in a specific embodiment, described signal pickup assembly comprises signal picker support and signal picker, signal picker support is fixed on described backwash reductor supporting base, signal picker is fixed on signal picker support, and be positioned at described signal panels below corresponding with described telltale hole, this signal picker is connected with described electric control box electrical control by signal picker circuit.
In of the present invention and then a specific embodiment, on described signal panels and in the position corresponding to described lower shaft coupling, offer one group of adjustment tank with interval state, respectively be equipped with an adjustment tank attachment screw in the position corresponding to each adjustment tank, each adjustment tank attachment screw and described lower shaft coupling are fixed towards one end of signal panels end face, and described adjustment tank is arc-shaped slot.
Of the present invention again more and in a specific embodiment, described signal picker is photoelectric sensor.
In again of the present invention and then a specific embodiment, the diameter of described counter-flushing liquid spray arm from described backwash tube liquid outlet towards diminishing gradually away from the direction of backwash tube liquid outlet, and the radius of the length of counter-flushing liquid spray arm and described cylinder chamber demarcation strip adapts, wherein: a side of the length direction of counter-flushing liquid spray arm and opposite side and be positioned at the bottom of counter-flushing liquid spray arm each form have a liquid outlet sealing block wing for described cavity of resorption filter core liquid outlet is covered that leans out the lateral surface of counter-flushing liquid spray arm, liquid outlet sealing block wing contacts with described cylinder chamber demarcation strip.
One of technique effect of technical scheme provided by the invention, in the time of backwash, drive backwash tube to rotate by backwash tube driving mechanism, by backwash tube drive be fixed on its below and the counter-flushing liquid spray arm corresponding with backwash tube liquid outlet rotate, the counter-flushing liquid that comes from backwash tube liquid outlet enters counter-flushing liquid spray arm chamber and is directly sprayed by the cavity of resorption filter core liquid outlet of spray arm opening aligning cavity of resorption filter core, thereby can play the desirable backwash effect to cavity of resorption filter core; Two, because spray arm opening is right against the top of cavity of resorption filter core liquid outlet, thereby can make current under good pressure state, cavity of resorption filter-core back-flushing be washed, be conducive to significantly shorten backwashing time to save water consumption, the electric energy of backwash and to shorten equipment idle time; Three, owing to building one group of backwash synergy chamber without resembling prior art on the demarcation strip of cylinder chamber, thereby can simplified structure and save raw and auxiliary material.
Brief description of the drawings
Fig. 1 is embodiments of the invention structure chart.
Fig. 2 is the detailed structure view of the signal pickup assembly shown in Fig. 1.
Detailed description of the invention
For the auditor that the makes Patent Office especially public can be expressly understood technical spirit of the present invention and beneficial effect more, applicant elaborates the mode with embodiment below, but be not all the restriction to the present invention program to the description of embodiment, any done according to the present invention design only for pro forma but not substantial equivalent transformation all should be considered as technical scheme category of the present invention.
Everyly in the following description relate to the directionality of upper and lower, left and right (comprising lower end and the short transverse middle part of upper end, the short transverse of short transverse) and so on or claim the concept of directionality all for by illustrated location status, therefore can not be understood as the specific limited to the present invention program.
Refer to Fig. 1, provide a cylindrical shell 1, the top of this cylindrical shell 1 forms upper cover 11, and the bottom of cylindrical shell 1 formation has a low head 12, in cylindrical shell 1 and the nearly middle part that is positioned at the short transverse of cylindrical shell 1 be provided with a chamber demarcation strip 2 with level, by this chamber demarcation strip 2, the cylinder chamber of cylindrical shell 1 is divided into cylindrical shell epicoele 13 and cylindrical shell cavity of resorption 14, the space that upper cover 11 and cylinder chamber demarcation strip 2 form between a upper side is specifically cylindrical shell epicoele 13, and low head 12 and cylinder chamber demarcation strip 2 towards under a side between the space that forms be cylindrical shell cavity of resorption 14, on cylindrical shell, cavity of resorption 13, between 14, connect by the cavity of resorption filter core liquid outlet mating holes 21 being opened in interval state on a chamber demarcation strip 2.
As shown in Figure 1, on aforesaid upper cover 11, form and have a cylindrical shell epicoele man-hole opening 111, and sealing is equipped with a manhole lid 1111 on this cylindrical shell epicoele man-hole opening 111.Again, on upper cover 11, be equipped with a greasy dirt communicating with cylindrical shell epicoele 13 and draw interface 112, and draw on interface 112 and be connected with a greasy dirt fairlead 1121 at this greasy dirt, preferred scheme can arrange a greasy dirt fairlead and open and close valve 11211 on the pipeline of this greasy dirt fairlead 1121.On low head 12 and the bottom that is positioned at low head 12 be fixed with one group of cylinder bearing pin 121, make cylindrical shell 1 be arranged at airborne on the terrace of field of employment by this group cylinder bearing pin 121 or similarly on carrier.Formation has a cylindrical shell cavity of resorption inspection mouth 15 on the sidewall of cylindrical shell 1 and in the region corresponding to cylindrical shell cavity of resorption 14, (also can to claim position), and on this cylindrical shell cavity of resorption inspection mouth 15, sealing is equipped with a cylindrical shell cavity of resorption inspection lid 151.Preferred scheme also can be designed to transparence (using transparent implosion guard) by this cylindrical shell cavity of resorption inspection lid 151.
Provide one group of cavity of resorption filter core 3, the quantity of this group of cavity of resorption filter core 3 equates with the quantity of aforementioned cavity of resorption filter core liquid outlet mating holes 21, and each cavity of resorption filter core 3 is preferably positioned at cylindrical shell cavity of resorption 14 with vertical cantilever state, the cavity of resorption filter core liquid outlet 31 of each cavity of resorption filter core 3 matches with cavity of resorption filter core liquid outlet mating holes 21, is fixed on cavity of resorption filter core liquid outlet mating holes 21.
As shown in the above description, each cavity of resorption filter core liquid outlet mating holes 21 is assigned a cavity of resorption filter core 3, and cavity of resorption filter core 3 adopts by Chinese utility model patent ZL200920255310.2(notification number and is: structure CN201529434U).In addition due to by the reading of ZL200920255310.2 being appreciated that completely to coordinating of cavity of resorption filter core 3 and cavity of resorption filter core liquid outlet mating holes 21, therefore applicant repeats no more.
Provide one for awaiting condensate water that essence filters and introduce the aforementioned cavity of resorption filter core 3 of the interior confession of aforementioned cylindrical shell cavity of resorption 14 to implement that essence filters be a condensate water inlet tube 4 of precision processing by preceding working procedure is after treatment, the bottom of one end of this condensate water inlet tube 4 and low head 12 is fixed, and communicate with cylindrical shell cavity of resorption 14, and the other end is configured to inlet tube water inlet 42, this inlet tube water inlet 42 is connected with the active carbon filter delivery port of for example active carbon filter of preceding working procedure by pipeline.
A spacer cylinder 5 and a return pipe 6 are provided, spacer cylinder 5 be fixed on aforementioned upper cover 11 towards a side of cylindrical shell epicoele 13 be fixed on upper cover 11 towards under a side and corresponding to the middle position (middle position) of upper cover 11, be extended with a spacer cylinder water inlet interface 52 in a side of spacer cylinder 5, this spacer cylinder water inlet interface 52 communicates with the spacer cylinder chamber 51 of spacer cylinder 5, and is equipped with a check valve 521 on this spacer cylinder water inlet interface 52.In to condensate fine processing procedure, the water in cylindrical shell cavity of resorption 14 is introduced in cylindrical shell epicoele 13 from the cavity of resorption filter core liquid outlet 31 of cavity of resorption filter core 3 after cavity of resorption filter core 3 filters, and enters into water in cylindrical shell epicoele 13 in check valve 521 enters spacer cylinder chamber 51.One end of return pipe 6 is stretched in cylindrical shell epicoele 13 and with spacer cylinder 5 and is connected through upper cover 11 from upper cover 11.Because return pipe 6 communicates with spacer cylinder chamber 51, the water therefore entering in spacer cylinder chamber 51 is drawn by return pipe 6, uses as the make-up water of boiler.As shown in Figure 1, the other end of return pipe 6 is positioned at outside cylinder chamber and is longitudinal parallel state with cylindrical shell 1 and stretches downwards, be respectively arranged with compressed air in the end of the other end of this return pipe 6 and introduce interface 61, introduce interface 64 from flushing water water inlet interface 62, water outlet mouthpiece 63 and backwashing water, the function of these interfaces also will be mentioned below.
Preferably, the lower end of aforesaid return pipe 6 is fixed by return pipe holder 65 and the outer wall of cylindrical shell 1.
Please continue to refer to Fig. 1, show a backwash tube driving mechanism 7 and a backwash tube 8, backwash tube driving mechanism 7 is arranged on aforementioned upper cover 11 back to a side of cylindrical shell epicoele 13 and corresponding with spacer cylinder 5, the upper end of backwash tube 8 is stretched in the spacer cylinder chamber 51 of spacer cylinder 5, and be in transmission connection with backwash tube driving mechanism 7, and the lower end of backwash tube 8 is bearing in the middle position of aforementioned cylinder chamber demarcation strip 2 rotationally by backwash tube axle bed 84.Form to have at the sidepiece of the lower end of backwash tube 8 and offer a backwash tube liquid outlet 81.
As the technical essential of technical scheme provided by the invention, be fixed with a counter-flushing liquid spray arm 82 in the lower end of aforesaid backwash tube 8 and in the position corresponding to backwash tube liquid outlet 81 with horizontal boom state, this counter-flushing liquid spray arm 82 is corresponding to the top of cylinder chamber demarcation strip 2, and form and have a spray arm opening 821 in the bottom of the length direction of this counter-flushing liquid spray arm 82, this spray arm opening 821 communicates with the counter-flushing liquid spray arm chamber 822 of counter-flushing liquid spray arm 82, and counter-flushing liquid spray arm chamber 822 communicates with backwash tube liquid outlet 81.Hence one can see that, in the time of backwash, the counter-flushing liquid of being introduced by backwash tube 8 is the counter-flushing liquid spray arm chamber 822 that backwashing water self counter flushing pipe liquid outlet 81 is introduced counter-flushing liquid spray arm 82, and then in cavity of resorption filter core liquid outlet 31(backwash process by the aforesaid cavity of resorption filter core 3 of spray arm opening 821 directive, this cavity of resorption filter core liquid outlet 31 develops into cavity of resorption filter core inlet), cavity of resorption filter core is implemented to backwash.
As shown in Figure 1, a side of the length direction of counter-flushing liquid spray arm 82 and opposite side and be positioned at the bottom of counter-flushing liquid spray arm 82 each form have a liquid outlet sealing block wing 823 that leans out the lateral surface (lateral surface of bottom) of counter-flushing liquid spray arm 82, because liquid outlet sealing block wing 823 pastes and touch (being aforesaid contact) towards a side of cylindrical shell epicoele 13 towards a upper side with cylinder chamber demarcation strip 2, thereby the cavity of resorption filter core liquid outlet 31 that can seal the both sides of block wing 823 to the non-length direction that is positioned at counter-flushing liquid spray arm 82 under spray arm opening 821 by liquid outlet covers, guarantee that the counter-flushing liquid in counter-flushing liquid spray arm chamber 822 is able to by spray arm opening 821 to the effective backwash of cavity of resorption filter core liquid outlet 31 that is right against one below.More particularly, make spray arm opening 821 under desirable water flow pressure, spray to cavity of resorption filter core liquid outlet 31 with the state that The turbulent river crashes its way through, embody the ultimate attainment backwash effect to cavity of resorption filter core 3.
As shown in Figure 1, be equipped with the logical liquid joint 83 of a backwash tube in the upper end of aforesaid backwash tube 8, the upper end of the logical liquid joint 83 of this backwash tube is positioned at the spacer cylinder chamber 51 of aforementioned spacer cylinder 5, be fixedly connected with aforesaid backwash tube driving mechanism 7, and offer fluid-through tube joint liquid-through hole 831 with interval state on the wall body of the upper end of the logical liquid joint 83 of backwash tube, by fluid-through tube joint liquid-through hole 831, the fluid-through tube joint chamber of the logical liquid joint 83 of backwash tube is communicated with spacer cylinder chamber 51, the lower end of the logical liquid joint 83 of backwash tube is stretched over outside spacer cylinder chamber 51 and by logical liquid joint flange 832 and is fixedly connected with the backwash tube flange 85 that the upper end port position of backwash tube 8 forms.
As preferred scheme, the diameter of aforesaid counter-flushing liquid spray arm 82 from described backwash tube liquid outlet 81 towards diminishing gradually away from the direction of backwash tube liquid outlet 81, and the length of counter-flushing liquid spray arm 82 adapts with the radius of aforesaid cylinder chamber demarcation strip 2 substantially, here, why applicant claims " substantially ", be because considered the radius of backwash tube 8, that is to say that the length of counter-flushing liquid spray arm 82 adds backwash tube 8(backwash tube 8 for pipe) radius equal a radius for chamber demarcation strip 2.
Please see Fig. 1 and Fig. 2 by emphasis, above mentioned backwash tube driving mechanism 7 is preferably but not to be definitely limited to ground structure as follows: comprise backwash motor 71, backwash reductor 72, shaft coupling 73, backwash reductor supporting base 74, main shaft 75, signal panels 76 and signal pickup assembly 77, backwash motor 71 is in transmission connection with backwash reductor 72, and be fixed on the top of backwash reductor supporting base 74 together with backwash motor 71 by backwash reductor 72, and the bottom of backwash reductor supporting base 74 is fixed back to the middle position of a side of cylindrical shell epicoele 13 by one group of supporting base hold-down screw 741 and aforesaid upper cover 11, and corresponding with aforesaid spacer cylinder 5.Shaft coupling 73 is connected between the backwash speed reducer output shaft 721 of backwash reductor 72 and the upper end of main shaft 75, hence one can see that, the function of shaft coupling 73 is that backwash speed reducer output shaft 721 is connected with the upper end of main shaft 75, the lower end of main shaft 75 is stretched in the spacer cylinder chamber 51 of spacer cylinder 5, and with the top of the logical liquid joint 83 of the aforementioned backwash tube of backwash tube 8 be in transmission connection (being fixedly connected with).Signal panels 76 are nested with on main shaft 75, and fixing with shaft coupling 73, on these signal panels 76 and around the edge of the circumferencial direction of signal panels 76, offer one group of telltale hole 761 with equidistant intervals state.Signal pickup assembly 77 is fixed on backwash reductor supporting base 74, and be positioned at signal panels 76 below corresponding with telltale hole 761, this signal pickup assembly 77 and aforesaid backwash motor 71 are connected with electric control box electrical control by circuit.
Preferably, aforesaid shaft coupling 73 comprises shaft coupling 731, lower shaft coupling 732 and one group of shaft coupling attachment screw 733, upper shaft coupling 731 adopts flat key and backwash speed reducer output shaft 721 keys to be connected and fixed, and on this, shaft coupling 731 forms and has shaft coupling terminal pad 7311 on towards one end of lower shaft coupling 732, the same top key of flat key and main shaft 75 that preferably adopts of lower shaft coupling 732 is connected and fixed, and this lower shaft coupling 732 forms and has shaft coupling terminal pad 7321 towards one end of upper shaft coupling 731, on, lower shaft coupling terminal pad 7311, 7321 be fitted to each other and by shaft coupling screw 733 by upper, lower shaft coupling terminal pad 7311, 7321 are fixed together.Aforesaid signal panels 76 are fixing with lower shaft coupling 732.
Aforesaid signal pickup assembly 77 comprises signal picker support 771 and signal picker 772, signal picker support 771 use pair of brackets hold-down screws 7711 are fixed on backwash reductor supporting base 74, signal picker 772 is fixed on signal picker support 771, and be positioned at signal panels 76 below corresponding with aforementioned telltale hole 761, signal picker 772 is connected with above mentioned electric control box electrical control by signal picker circuit 7721.
On aforesaid signal panels 76 and in the position corresponding to lower shaft coupling 732, offer one group of adjustment tank 762 with interval state, respectively be equipped with an adjustment tank attachment screw 7621 in the position corresponding to each adjustment tank 762, each adjustment tank attachment screw 7621 is fixed towards one end of signal panels 76 end face with lower shaft coupling 762,, with lower shaft coupling 732 towards under the end face of one end be fixedly connected with.
Preferably, because signal panels 76 are disc, therefore adjustment tank 762 is arc-shaped slot (also can claim deep-slotted chip breaker).
Preferably, aforesaid signal picker 772 is photoelectric sensor.
Applicant it should be noted that: if by aforesaid one group of telltale hole 761 change into one group be raised in signal panels 76 towards under the surperficial signal flange of a side, and use aforesaid signal picker 772 instead travel switch or microswitch, should be considered as so and technology contents equivalent disclosed by the invention; And for example fruit is used aforesaid one group of telltale hole 761 instead one group of magnet steel, and uses signal picker 772 instead tongue tube or hall sensing element, is so still considered as and technology contents equivalent disclosed by the invention.Therefore, any change telltale hole 761 and signal picker 772(photoelectric sensor) fit form all should be considered as protection scope of the present invention.
In the time of normal operation, be in the process of the present invention in the condensate water processing to awaiting precision processing, close the valve on the pipeline of blowdown interface 41 of condensate water inlet tube 4, open the valve on the pipeline matched with inlet tube water inlet 42, the condensate water that awaits precision processing just enters in cylindrical shell cavity of resorption 14 from condensate water inlet tube 4, filters for one group of cavity of resorption filter core 3 in cylindrical shell cavity of resorption 14.Water after filtration enters in cylindrical shell epicoele 13 from cavity of resorption filter core liquid outlet 31, the water entering in cylindrical shell epicoele 13 enters in spacer cylinder chamber 51 through check valve 521 and spacer cylinder water inlet interface 52 successively, because one end of return pipe 6 communicates with spacer cylinder chamber 51, therefore drawn by the water outlet mouthpiece 63 of return pipe 6 and the water used as boiler feedwater.In this process, compressed air is introduced interface 61, positive flushing water water inlet interface 62 and backwashing water and is introduced interface 64 all in closed condition.
When after condensate fine processor of the present invention operation a period of time, when the pressure reduction between condensate water inlet tube 4 and return pipe 6 reaches settings and for example reaches 0.15MPa, so by pressure difference transmitter by signal feedback to electric control box, enter backwashing procedures.Preferred scheme can arrange Pressure gauge (specifically can referring to patent of invention publication No. CN103301682A) on the pipeline of return pipe 6.
Backwashing procedures has two kinds of control modes, the one, automatic control, adopt programmable controller (PLC) to control, when backwash, worked by PLC switching controls valve and the backwash motor 71 that orders about backwash tube driving mechanism 7 according to the signal of pressure difference transmitter, under this state, drive backwash reductor 72 by backwash motor 71, under the state slowing down at backwash reductor 72, drive main shaft 75 to rotate by backwash speed reducer output shaft 721 through shaft coupling 73, because the signal panels 76 that are nested with on main shaft 75 are fixedly connected with the lower shaft coupling 732 of shaft coupling 73 by the adjustment tank attachment screw 7621 in adjustment tank 762, therefore when driving main shaft 75 to rotate, shaft coupling 73 drive signal panels 76 to rotate, when the telltale hole 761 on signal panels 76 is during corresponding to signal picker 772, by signal picker 772 by signal feedback to PLC, sending signal by PLC temporarily quits work backwash motor 71, dwell time is arranged by PLC, be generally several seconds kinds for example 5-10 seconds.In this process, introduce interface 64 by backwashing water backwashing water is introduced to return pipe 6, because check valve 521 is now in closed condition, therefore the water entering in return pipe 6 enters in the spacer cylinder chamber 51 of spacer cylinder 5, because the upper end of the logical liquid joint 83 of backwash tube is positioned at spacer cylinder chamber 51, and because the fluid-through tube joint liquid-through hole 831 on the wall body of the logical liquid joint 83 of backwash tube communicates with spacer cylinder chamber 51, therefore the fluid-through tube joint liquid-through hole 831 of the water in spacer cylinder chamber 51 on the logical liquid joint 83 of backwash tube introduced in logical liquid joint.Again because logical liquid joint communicates with the backwash tube chamber of backwash tube 8, also because counter-flushing liquid spray arm 82 communicates with the backwash tube liquid outlet 81 of backwash tube 8 lower ends, therefore the backwashing water of introducing through backwashing water introducing interface 64 is successively through return pipe 6, spacer cylinder chamber 51, fluid-through tube joint liquid-through hole 831, the backwash tube liquid outlet 81 of backwash tube 8 enters the counter-flushing liquid spray arm chamber 822 of counter-flushing liquid spray arm 82, until be injected into cavity of resorption filter core liquid outlet 31 by the spray arm opening 821 communicating with counter-flushing liquid spray arm chamber 822, cavity of resorption filter core 3 that be connected with cavity of resorption filter core liquid outlet mating holes 21 and that be positioned at cylindrical shell cavity of resorption 14 is implemented to backwash.Arrive when the time of setting, PLC sends instruction so, make backwash motor 71 task again, until make next signal hole 761 on signal panels 76 corresponding to signal picker 772, so repeat and until make counter-flushing liquid spray arm 82 backwash tube 8 with 360 ° of state revolutions at intermittence process in all cavity of resorption filter cores 3 are implemented to backwash.After backwash finishes, more just rinsing, then turn back to aforesaid to former water to awaiting the state of condensate water processing of precision processing.The 2nd, manual control, on cylindrical shell 1 or follow in cylindrical shell 1 place electric control box is set, switch valve in the time that pressure reduction reaches setting value, and starting backwash motor 71 works, by the superincumbent description of applicant, until counter-flushing liquid spray arm 82 is around cylinder chamber demarcation strip 2 one circles (360 °), complete the backwash to the cavity of resorption filter core 3 in cylindrical shell cavity of resorption 14.
Having completed after backwash with automated manner or with manual mode, enter positive rinsing step, just rinsing is mainly by the impurity of bringing in backwashing water and gas while rinsing out backwash.While just flushing, valve opening on the pipeline being connected with the inlet tube water inlet 42 of condensate water inlet tube 4, and valve closing on blowdown interface 41, water outlet mouthpiece 63 on the pipeline of return pipe 6, compressed air introduce interface 61 and backwashing water is introduced interface 64 all in closed condition, and positive flushing water water inlet interface 62 is in opening, rinses rear condensate fine processor of the present invention and enter again the state of coming into operation.
Cavity of resorption filter core 3 is carried out in the process of backwash, the valve closing on the passage of the inlet tube water inlet 42 of condensate water inlet tube 4,41 unlatchings of blowdown interface; Valve opening on the passage of the backwashing water introducing interface 64 of return pipe 6 and compressed air introducing interface 61 is (to enable compressed air as example simultaneously, if do not enabled, valve on the pipeline of closes compression air introducing interface 61 so), the valve closing on the passage of water outlet mouthpiece 63, positive flushing water water inlet interface 62.
By the explanation above-mentioned to applicant, what can know that the present invention shows completely should be ultimate attainment to the backwash effect of cavity of resorption filter core 3.
In sum, technical scheme provided by the invention has overcome the shortcoming in prior art, has completed invention task, has cashed the technique effect referring in the superincumbent technique effect of applicant hurdle.
Claims (10)
1.
a kind of condensate fine processor, comprises that top forms and has upper cover (11) and bottom forms a cylindrical shell (1) that has low head (12), a chamber demarcation strip (2), this chamber demarcation strip (2) is arranged in the cylinder chamber of cylindrical shell (1) and by this chamber demarcation strip (2), the cylinder chamber of cylindrical shell (1) is divided into cylindrical shell epicoele (13) and cylindrical shell cavity of resorption (14) with level, goes up and offers one group of cavity of resorption filter core liquid outlet mating holes (21) with interval state at this chamber demarcation strip (2), one group of cavity of resorption filter core (3), the quantity of this one group of cavity of resorption filter core (3) equates with the quantity of described cavity of resorption filter core liquid outlet mating holes (21), and be arranged on longitudinal state in the position corresponding to cavity of resorption filter core liquid outlet mating holes (21) in described cylindrical shell cavity of resorption (14), the cavity of resorption filter core liquid outlet (31) of each cavity of resorption filter core (3) matches with cavity of resorption filter core liquid outlet mating holes (21), one for introducing by the condensate water that awaits essence filtration the condensate water inlet tube (4) filtering for described cavity of resorption filter core (3) in described cylindrical shell cavity of resorption (14), this condensate water inlet tube (4) is fixed with the bottom of described low head (12), and communicates with cylindrical shell cavity of resorption (14), one spacer cylinder (5) and a return pipe (6), spacer cylinder (5) is fixed on described upper cover (11) towards a side of described cylindrical shell epicoele (13) and corresponding to the middle position of upper cover (11), a side of spacer cylinder (5) be extended with one communicate with the spacer cylinder chamber (51) of spacer cylinder (5) for water in cylindrical shell epicoele (13) being introduced to a spacer cylinder in spacer cylinder chamber (51) interface (52) of intaking, on this spacer cylinder water inlet interface (52), be provided with a check valve (521), one end of return pipe (6) is in described upper cover (11) is stretched over described cylindrical shell epicoele (13), be connected with described spacer cylinder (5) and communicate with described spacer cylinder chamber (51), the other end of return pipe (6) is stretched over outside cylinder chamber, one backwash tube driving mechanism (7) and a backwash tube (8), backwash tube driving mechanism (7) is arranged on described upper cover (11), and corresponding with described spacer cylinder (5), the upper end of backwash tube (8) is stretched in described spacer cylinder chamber (51), and be in transmission connection with backwash tube driving mechanism (7), and the lower end of backwash tube (8) is bearing in the middle position of described cylinder chamber demarcation strip (2) rotationally, and the sidepiece in the lower end of this backwash tube (8) offers a backwash tube liquid outlet (81), it is characterized in that: be fixed with a counter-flushing liquid spray arm (82) in the lower end of described backwash tube (8) and in the position corresponding to described backwash tube liquid outlet (81) with horizontal boom state, this counter-flushing liquid spray arm (82) is corresponding to the top of described cylinder chamber demarcation strip (2), and form and have a spray arm opening (821) in the bottom of the length direction of this counter-flushing liquid spray arm (82), this spray arm opening (821) communicates with the counter-flushing liquid spray arm chamber (822) of counter-flushing liquid spray arm (82), and counter-flushing liquid spray arm chamber (822) communicates with backwash tube liquid outlet (81).
2.
condensate fine processor according to claim 1, it is characterized in that forming and having cylindrical shell cavity of resorption inspection mouth (15) on the sidewall of described cylindrical shell (1) and in the position corresponding to described cylindrical shell cavity of resorption (13), be equipped with a cylindrical shell cavity of resorption inspection lid (151) in the upper sealing of this cylindrical shell cavity of resorption inspection mouth (15); There is a cylindrical shell epicoele man-hole opening (111) in the upper formation of described upper cover (11), be equipped with a manhole lid (1111) in the upper sealing of this cylindrical shell epicoele man-hole opening (111), and on upper cover (11), be equipped with a greasy dirt and draw interface (112), this greasy dirt is drawn interface (112) and is communicated with cylindrical shell epicoele (13), and draws and on interface (112), be connected with a greasy dirt fairlead (1121) at this greasy dirt; On described low head (12), be fixed with one group of cylinder bearing pin (121).
3.
condensate fine processor according to claim 1, is characterized in that being equipped with a blowdown interface (41) on the pipeline of described condensate water inlet tube (4).
4.
condensate fine processor according to claim 1, is characterized in that being equipped with a compressed air at the described other end of described return pipe (6) introduces interface (61), a positive flushing water water inlet interface (62), a water outlet mouthpiece (63) and backwashing water introducing interface (64).
5.
condensate fine processor according to claim 1, it is characterized in that described backwash tube driving mechanism (7) comprises backwash motor (71), backwash reductor (72), shaft coupling (73), backwash reductor supporting base (74), main shaft (75), signal panels (76) and signal pickup assembly (77), backwash motor (71) is in transmission connection with backwash reductor (72), and be fixed on backwash reductor supporting base (74) together with backwash motor (71) by backwash reductor (72), and backwash reductor supporting base (74) is fixed on described upper cover (11), and be positioned at the middle position of upper cover (11), shaft coupling (73) is connected between the backwash speed reducer output shaft (721) and main shaft (75) of backwash reductor (72), main shaft (75) is stretched in the spacer cylinder chamber (51) of described spacer cylinder (5) and is in transmission connection with described backwash tube (8), signal panels (76) are nested with on main shaft (75), and fixing with shaft coupling (73), go up and offer one group of telltale hole (761) around the circumferencial direction of signal panels (76) with equidistant intervals state at these signal panels (76), signal pickup assembly (77) is fixed on backwash reductor supporting base (74), and corresponding with described telltale hole (761), this signal pickup assembly (77) is connected with electric control box electrical control by circuit, and described backwash motor (71) is connected with electric control box electrical control equally.
6.
condensate fine processor according to claim 5, it is characterized in that described shaft coupling (73) comprises, lower shaft coupling (731, 732) and one group of shaft coupling attachment screw (733), upper shaft coupling (731) is connected and fixed with described backwash speed reducer output shaft (721) key, and shaft coupling on this (731) forms and has shaft coupling terminal pad (7311) on towards one end of lower shaft coupling (732), lower shaft coupling (732) is connected and fixed with described main shaft (75) key, and this lower shaft coupling (732) forms and has shaft coupling terminal pad (7321) towards one end of upper shaft coupling (731), on, lower shaft coupling terminal pad (7311, 7321) be fitted to each other, one group of shaft coupling attachment screw (733) is with interval distributions and by upper, lower shaft coupling terminal pad (7311, 7321) be fixed together, described signal panels (76) are fixing with described lower shaft coupling (732), be equipped with the logical liquid joint (83) of a backwash tube in the upper end of described backwash tube (8), the upper end of the logical liquid joint (83) of this backwash tube is positioned at described spacer cylinder chamber (51), be fixedly connected with described main shaft (75), and offer fluid-through tube joint liquid-through hole (831) with interval state on the wall body of the upper end of the logical liquid joint (83) of this backwash tube, fluid-through tube joint liquid-through hole (831) communicates with spacer cylinder chamber (51), the lower end of the logical liquid joint (83) of backwash tube is stretched over outside spacer cylinder chamber (51) and is fixedly connected with backwash tube (8).
7.
condensate fine processor according to claim 5, it is characterized in that described signal pickup assembly (77) comprises signal picker support (771) and signal picker (772), signal picker support (771) is fixed on described backwash reductor supporting base (74), signal picker (772) is fixed on signal picker support (771), and corresponding with described telltale hole (761) in the below that is positioned at described signal panels (76), this signal picker (772) is connected with described electric control box electrical control by signal picker circuit (7721).
8.
condensate fine processor according to claim 6, it is characterized in that upper at described signal panels (76) and offer one group of adjustment tank (762) in the position corresponding to described lower shaft coupling (732) with interval state, respectively be equipped with an adjustment tank attachment screw (7621) corresponding to the position of each adjustment tank (762), each adjustment tank attachment screw (7621) is fixed towards one end end face of signal panels (76) with described lower shaft coupling (732), and described adjustment tank (762) is arc-shaped slot.
9.
condensate fine processor according to claim 7, is characterized in that described signal picker (772) is photoelectric sensor.
10.
condensate fine processor according to claim 1, the diameter that it is characterized in that described counter-flushing liquid spray arm (82) from described backwash tube liquid outlet (81) towards diminishing gradually away from the direction of backwash tube liquid outlet (81), and the radius of the length of counter-flushing liquid spray arm (82) and described cylinder chamber demarcation strip (2) adapts, wherein: a side of the length direction of counter-flushing liquid spray arm (82) and opposite side and be positioned at the bottom of counter-flushing liquid spray arm (82) each form have a liquid outlet sealing block wing (823) for described cavity of resorption filter core liquid outlet (31) is covered that leans out the lateral surface of counter-flushing liquid spray arm (82), liquid outlet sealing block wing (823) contacts with described cylinder chamber demarcation strip (2).
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CN115385427B (en) * | 2022-09-22 | 2024-03-08 | 永城开控水务有限公司 | Coal chemical industry gasification waste water treatment equipment |
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WO2010097233A3 (en) * | 2009-02-27 | 2011-04-28 | Gneuss Kunststofftechnik Gmbh | Liquid ring vacuum pump |
CN102091480A (en) * | 2010-12-03 | 2011-06-15 | 常熟市华能水处理设备有限责任公司 | System for treating process condensed water |
CN103301682A (en) * | 2013-06-05 | 2013-09-18 | 常熟市华能水处理设备有限责任公司 | Surface condensation liquid filter |
CN203469605U (en) * | 2013-09-27 | 2014-03-12 | 常熟市华能水处理设备有限责任公司 | Fine processor for condensed water |
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WO2010097233A3 (en) * | 2009-02-27 | 2011-04-28 | Gneuss Kunststofftechnik Gmbh | Liquid ring vacuum pump |
CN102091480A (en) * | 2010-12-03 | 2011-06-15 | 常熟市华能水处理设备有限责任公司 | System for treating process condensed water |
CN103301682A (en) * | 2013-06-05 | 2013-09-18 | 常熟市华能水处理设备有限责任公司 | Surface condensation liquid filter |
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