CN103474283A - Novel onboard switch - Google Patents

Novel onboard switch Download PDF

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Publication number
CN103474283A
CN103474283A CN2013104537088A CN201310453708A CN103474283A CN 103474283 A CN103474283 A CN 103474283A CN 2013104537088 A CN2013104537088 A CN 2013104537088A CN 201310453708 A CN201310453708 A CN 201310453708A CN 103474283 A CN103474283 A CN 103474283A
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China
Prior art keywords
metal clips
upper metal
lower metal
substrate
plastics
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CN2013104537088A
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CN103474283B (en
Inventor
万天军
陈涛
刘兰徽
陈猛
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AVIC Aerospace Life Support Industries Ltd
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AVIC Aerospace Life Support Industries Ltd
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Priority to CN201310453708.8A priority Critical patent/CN103474283B/en
Publication of CN103474283A publication Critical patent/CN103474283A/en
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Abstract

The invention discloses a novel onboard switch composed of a plug pin base and a flexible plug pin. The plug pin base is composed of a substrate, a lower metal elastic sheet and an upper metal elastic sheet. The substrate is made of insulated materials. The lower metal elastic sheet is of a rectangular thin sheet shape and is installed on the left side of the substrate. The upper metal elastic sheet is of an n shape. The right side of the upper metal elastic sheet is installed on the right side of the substrate. When no external force is exerted, the left side of the upper metal elastic sheet makes natural contact with the lower metal elastic sheet, so that a plug pin hole is formed between the upper metal elastic sheet and the lower metal elastic sheet. The flexible plug pin is composed of a front plastic portion and a rear metal portion. The tail portion of the plastic portion is fixedly connected with the head portion of the metal portion in a seamless mode. When the left side of the upper metal elastic sheet makes contact with the lower metal elastic sheet, the head portion of the plastic portion can extend into the plug pin hole between the upper metal elastic sheet and the lower metal elastic sheet. The novel onboard switch has the advantages of being large in borne current, applicable to occasions with the strict requirement for the size and the weight, and capable of serving as not only a circuit power supply switch but also a motion detection switch.

Description

A kind of new type of plate load switch
Technical field
The present invention relates to a kind of new type of plate load switch that the circuit supply switch also can be used as action detection switch that both can be used as.
Background technology
At present domestic have the volume of switch of reliability index and index of aging all larger, no matter be sensitive switch, push-button switch, or toggle switch, minimum also have 13 * 5.1 * 11.2mm, if will be with this type of switch as circuit supply switch or action detection switch, design and installation structure for this reason, volume is larger, and the electric current that the switch of this kind of small size can bear is also limited, and maximum is no more than 5A.In the normal domestic switch, the printed circuit board (PCB) of volume minimum is installed the class sensitive switch both at home and abroad, generally can only be as artificial shake-up sense switch, and the electric current born is little, and can not press for a long time.
Summary of the invention
The technical problem to be solved in the present invention is, for existing switch above shortcomings, provides a kind of new type of plate load switch, reduces the volume of switch, saves mounting structure, simultaneously in order to improve the ability of switch loaded current.
The present invention solves the problems of the technologies described above adopted technical scheme to be:
A kind of new type of plate load switch, consist of plug housing and soft latch, and described plug housing is comprised of substrate, lower metal clips, upper metal clips, and described substrate adopts insulating material to make; Described lower metal clips is rectangle laminar, is arranged on the left side of substrate; Described upper metal clips is Ω shape, the right side of upper metal clips is arranged on the right side of substrate, and during without external force, the left side of upper metal clips contacts naturally with lower metal clips, with after lower metal clips contacts, form a pin hole when the left side of upper metal clips between upper metal clips and lower metal clips; Described soft latch partly is comprised of the parts of plastics of front end and the metal of rear end, and the head of the afterbody of parts of plastics and metal part is seamless affixed; The head size of described parts of plastics meets: when the left side of upper metal clips with after lower metal clips contacts, the head of parts of plastics can stretch in the pin hole formed between metal clips and lower metal clips, and the head size of parts of plastics is enough to the pin hole of upper metal clips and the formation of lower metal clips is strutted.
Press such scheme, the head of the parts of plastics of described soft latch is back taper tip shape, and the afterbody of parts of plastics is cylindricality; The metal part of soft latch is coiled into cylindricality by steel wire, and the head of metal part and the afterbody equal diameter of parts of plastics.
Press such scheme, the afterbody of described metal part is provided with a relieving ring, and described relieving ring passes through the afterbody embowment of cylindricality steel wire and forms with the cylindricality fixation with steel wire, and process through scalding tin on the surface of relieving ring.
Press such scheme, between described upper metal clips, lower metal clips and substrate, adopt soldering affixed, the two ends, left and right of described substrate are respectively equipped with that copper pad is covered on a left side, copper pad is covered on the right side, and lower metal clips soldering is covered on copper pad on a left side, and upper metal clips soldering is covered on copper pad on the right side.
Press such scheme, the contact-making surface formed after described upper metal clips contacts with lower metal clips is square; The material of described upper metal clips, lower metal clips is that copper is gold-plated, or copper alloy is gold-plated, or silver alloy, or silver alloy is gold-plated, or take the composite silver alloy that copper alloy makes as basis material.
Press such scheme, described substrate is the rigidity copper-clad plate, and its material is epoxy resin, or is mylar, or is metal species, or is ceramic-like.
Press such scheme, the bottom of described substrate is provided with metal pad.
Press such scheme, but the large tracts of land layer is all left in the edge of described substrate and bottom.
Press such scheme, the surrounding of described plug housing is provided with the protective cover of a plastic injection-moulded one-tenth, and (protective cover is the cuboid cavity-like, stick on the surrounding of substrate), the both sides of the corresponding soft latch of this protective cover insert division all have a circular hole, the circular hole of every side extends and forms one section hollow ring in protective cover, the Ω shape edge laminating of the edge of hollow ring and upper metal clips, both can prevent that soft latch from extracting rear foreign material and entering in protective cover from pin hole, in case affect the next time of plate load switch, use, can guarantee again when soft latch inserts the pin hole formed between upper metal clips and lower metal clips, the head of the parts of plastics of soft latch and upper metal clips are better fitted.
Operation principle of the present invention: the conducting that whether contacts the control board load switch of upper metal clips and lower metal clips and closing, during pin hole in parts of plastics (insulating end) insertion of soft latch between metal clips and lower metal clips, upper metal clips is softened and can not contact with lower metal clips, thereby the control board load switch is closed; After extracting soft latch, upper metal clips contacts naturally with lower metal clips, the conducting of control board load switch.
The present invention has following beneficial effect:
1, adopt two shell fragment designs, between upper metal clips and lower metal clips, contact-making surface is large, but guarantees that loaded current is large;
Do not need to design any supplementary structure when 2, this plate load switch is worked, only need in conjunction with special soft latch, as long as direction of action is contrary with soft latch direction of insertion, or guarantee in a hemisphere face, all can operate successfully with it, be applicable to relative displacement to equipment or device power supply and detect the occasion of relative displacement This move, the alternative existing all kinds of switches that apply to this field, volume is little, lightweight, be specially adapted to volume and weight is had the occasion of strict demand;
3, this plate load switch both can be used as the circuit supply switch, also can be used as action detection switch; Both can directly be welded on circuit board, also can be arranged on device interior with screw.
The accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of new type of plate load switch of the present invention;
Fig. 2 is the structural representation of plug housing of the present invention;
Fig. 3 is the front view of Fig. 2;
Fig. 4 is the structural representation of the soft latch of the present invention;
Fig. 5 is the structural representation of protective cover of the present invention;
Fig. 6 is the vertical view of Fig. 5;
In figure, the 1-substrate, 2-covers copper pad in a left side, and 3-covers copper pad in the right side, metal clips under 4-, the upper metal clips of 5-, 6-parts of plastics, 7-metal part, 8-relieving ring, 9-protective cover, 10-hollow ring.
Embodiment
Below in conjunction with drawings and Examples, the present invention is described in detail.
Shown in Fig. 1 ~ Fig. 4, new type of plate load switch of the present invention, consist of plug housing and soft latch, and described plug housing is comprised of substrate 1, lower metal clips 4, upper metal clips 5, and described substrate 1 adopts insulating material to make; Described lower metal clips 4 is rectangle laminar, is arranged on the left side of substrate 1; Described upper metal clips 5 is Ω shape, the right side of upper metal clips 5 is arranged on the right side of substrate 1, during without external force, the left side of upper metal clips 5 contacts naturally with lower metal clips 4, with after lower metal clips 4 contacts, form a pin hole when the left side of upper metal clips 5 between upper metal clips 5 and lower metal clips 4; Described soft latch is comprised of the parts of plastics 6 of front end and the metal part 7 of rear end, and the head of the afterbody of parts of plastics 6 and metal part 7 is seamless affixed (parts of plastics 6 of soft latch is coated by the metal part 7 of soft latch); The head size of described parts of plastics 6 meets: when the left side of upper metal clips 5 with after lower metal clips 4 contacts, the head of parts of plastics 6 can stretch in the pin hole formed between metal clips 5 and lower metal clips 4, and the head size of parts of plastics 6 is enough to upper metal clips 5 is strutted with the pin hole that lower metal clips 4 forms (being about to upper metal clips 5 separates with lower metal clips 4).
The head of the parts of plastics 6 of described soft latch is back taper tip shape, and the afterbody of parts of plastics 6 is cylindricality; The metal part 7 of soft latch is coiled into cylindricality by steel wire, and the afterbody equal diameter of the head of metal part 7 and parts of plastics 6, the seamless fusion of afterbody of the steel wire of metal part 7 heads and parts of plastics 6, while with assurance, stirring soft latch rear end metal part 7, front end parts of plastics 6 is bound to be extracted out from pin hole by the pulling force of metal part 7 steel wires.
The afterbody of described metal part 7 is provided with a relieving ring, described relieving ring passes through the afterbody embowment of cylindricality steel wire and forms with the cylindricality fixation with steel wire, and process through scalding tin on the surface of relieving ring, after soft latch inserts the pin hole between upper metal clips 5, lower metal clips 4, with safety rope, relieving ring and a certain fixed position of equipment are tied up and tied up, as the use of insurance, prevent that malfunction from causing the unexpected power supply of equipment to start.
Between described upper metal clips 5, lower metal clips 4 and substrate 1, adopt soldering affixed, the two ends, left and right of described substrate 1 are respectively equipped with that copper pad 2 is covered on a left side, copper pad 3 is covered on the right side, lower metal clips 4 solderings are covered on copper pad 2 on a left side, and upper metal clips 5 solderings are covered on copper pad 3 on the right side; Between upper metal clips 5, lower metal clips 4 and substrate 1, also can fix by screw-nut.
Described upper metal clips 5 contacts the contact-making surface formed after (overlapping) and is square with lower metal clips 4, guarantee to contact to bear enough large electric current with maximum contact area; The material of described upper metal clips 5, lower metal clips 4 is that copper is gold-plated, or copper alloy is gold-plated, or silver alloy, or silver alloy is gold-plated, or take the composite silver alloy that copper alloy makes as basis material, anti-rugged environment corrosion preferably.
Described substrate 1 is the rigidity copper-clad plate, and its material is epoxy resin, or is mylar, or is metal species, or is ceramic-like.
The bottom of described substrate 1 is provided with metal pad (also can be and cover copper pad), and for substrate 1 and the soldering of circuitry plate are installed, substrate 1 also can be fixed by screw with the circuitry plate.
But the large tracts of land layer is all left in the edge of described substrate 1 and bottom, with guarantee its can with the fine connection of circuit board.
The protective cover 9(protective cover that the surrounding of described plug housing is provided with a plastic injection-moulded one-tenth is the cuboid cavity-like, stick on the surrounding of substrate 1), the both sides of the corresponding soft latch of this protective cover 9 insert division all have a circular hole, the circular hole of every side is to the interior extension of protective cover 9 and form one section hollow ring 10, the Ω shape edge laminating of the edge of hollow ring 10 and upper metal clips 5, both can prevent that soft latch from extracting rear foreign material and entering in protective cover from pin hole, in case affect the next time of plate load switch, use, can guarantee again when soft latch inserts the pin hole formed between upper metal clips 5 and lower metal clips 4, the head of the parts of plastics 6 of soft latch and upper metal clips 5 are better fitted.
In embodiment, substrate 1 is of a size of 14mm * 9mm * 1mm, and the left side on substrate 1 is covered copper pad 2 and is of a size of 6mm * 7mm, and the right side is covered copper pad 3 and is of a size of 3.6mm * 7mm.Upper metal clips 5 all adopts one-ton brass gold-plated with lower metal clips 4, and thickness is optional according to the size of current of need carrying; In embodiment, lower metal clips 4 is of a size of 6mm * 6mm * 0.5mm, and upper metal clips 5 width are 5mm, and thickness 0.5mm, curve the Ω shape, arch diameter 2.8mm, and the area that upper metal clips 5 contacts with lower metal clips 4 is 5mm * 5mm.The parts of plastics 6 overall length 18mm of soft latch, the long 6mm of head back taper tip of parts of plastics 6, middle circle column length 8mm, diameter 3.4mm, afterbody body length 4mm, diameter 1.8mm.The metal part 7 of soft latch is to be coiled into the hollow cylindrical of overall diameter 3.4mm, overall length 45mm with the steel wire of diameter 0.8mm.The afterbody cylinder seamless link of the head of the metal part 7 of soft latch and the parts of plastics 6 of soft latch, tail end curves circular arc and forms a relieving ring that overall diameter is 12mm with the cylindricality of self.
When soft latch inserts the pin hole between upper metal clips 5, lower metal clips 4, the installation dimension of plate load switch is 14 * 9 * 4.8mm, and the minimum clearance between upper metal clips 5 and lower metal clips 4 is 0.3mm.When soft latch is extracted from pin hole, the electric current that the plate load switch can carry is 20A.
In Fig. 5 ~ Fig. 6, the overall dimension of protective cover 9 is 15 * 10 * 6.1mm, wall thickness 0.5mm.Circularhole diameter 3.5mm is opened in the both sides of the corresponding soft latch of protective cover 9 insert division; distance of center circle the right 4.75mm; apart from following 2.75mm; circular hole forms one section hollow ring 10 to the interior extension of protective cover 9 1.9mm; hollow ring 10 wall thickness 0.5mm, guarantee the Ω shape edge laminating of edge and the upper metal clips 5 of hollow ring 10.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any modifications of doing within the spirit and principles in the present invention, be equal to and replace and improvement etc., within all should being included in protection scope of the present invention.

Claims (9)

1. a new type of plate load switch, it is characterized in that: plug housing and soft latch, consist of, described plug housing is comprised of substrate, lower metal clips, upper metal clips, and described substrate adopts insulating material to make; Described lower metal clips is rectangle laminar, is arranged on the left side of substrate; Described upper metal clips is Ω shape, the right side of upper metal clips is arranged on the right side of substrate, and during without external force, the left side of upper metal clips contacts naturally with lower metal clips, with after lower metal clips contacts, form a pin hole when the left side of upper metal clips between upper metal clips and lower metal clips; Described soft latch partly is comprised of the parts of plastics of front end and the metal of rear end, and the head of the afterbody of parts of plastics and metal part is seamless affixed; The head size of described parts of plastics meets: when the left side of upper metal clips with after lower metal clips contacts, the head of parts of plastics can stretch in the pin hole formed between metal clips and lower metal clips, and the head size of parts of plastics is enough to the pin hole of upper metal clips and the formation of lower metal clips is strutted.
2. new type of plate load switch as claimed in claim 1, it is characterized in that: the head of the parts of plastics of described soft latch is back taper tip shape, and the afterbody of parts of plastics is cylindricality; The metal part of soft latch is coiled into cylindricality by steel wire, and the head of metal part and the afterbody equal diameter of parts of plastics.
3. new type of plate load switch as claimed in claim 1, it is characterized in that: the afterbody of described metal part is provided with a relieving ring, described relieving ring passes through the afterbody embowment of cylindricality steel wire and forms with the cylindricality fixation with steel wire, and process through scalding tin on the surface of relieving ring.
4. new type of plate load switch as claimed in claim 1, it is characterized in that: between described upper metal clips, lower metal clips and substrate, adopt soldering affixed, the two ends, left and right of described substrate are respectively equipped with that copper pad is covered on a left side, copper pad is covered on the right side, lower metal clips soldering is covered on copper pad on a left side, and upper metal clips soldering is covered on copper pad on the right side.
5. new type of plate load switch as claimed in claim 1 is characterized in that: the contact-making surface formed after described upper metal clips contacts with lower metal clips is square; The material of described upper metal clips, lower metal clips is that copper is gold-plated, or copper alloy is gold-plated, or silver alloy, or silver alloy is gold-plated, or take the composite silver alloy that copper alloy makes as basis material.
6. new type of plate load switch as claimed in claim 1, it is characterized in that: described substrate is the rigidity copper-clad plate, its material is epoxy resin, or is mylar, or is metal species, or is ceramic-like.
7. new type of plate load switch as claimed in claim 1, it is characterized in that: the bottom of described substrate is provided with metal pad.
8. new type of plate load switch as claimed in claim 1 is characterized in that: but the large tracts of land layer is all left in the edge of described substrate and bottom.
9. new type of plate load switch as claimed in claim 1; it is characterized in that: the surrounding of described plug housing is provided with the protective cover of a plastic injection-moulded one-tenth; the both sides of the corresponding soft latch of this protective cover insert division all have a circular hole; the circular hole of every side extends and forms one section hollow ring in protective cover, the Ω shape edge laminating of the edge of hollow ring and upper metal clips.
CN201310453708.8A 2013-09-29 2013-09-29 A kind of Novel onboard switch Active CN103474283B (en)

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CN103474283B CN103474283B (en) 2015-07-29

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104124495A (en) * 2014-07-08 2014-10-29 中国电子科技集团公司第四十一研究所 Radio frequency mechanical switch and microwave program control step attenuator
CN104891134A (en) * 2015-06-05 2015-09-09 胡和萍 Manual elastic contact switch of gravel conveyor belt

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2760869A1 (en) * 1997-03-13 1998-09-18 Diffusion Vente Internationale Premises access control device in form of electronic key
CN2881928Y (en) * 2005-12-19 2007-03-21 孙兴进 Safety electric-saving switch
CN201369430Y (en) * 2009-02-23 2009-12-23 陈耀华 Socket electrode positioning clamp of plug-socket assembly
CN201466415U (en) * 2009-05-05 2010-05-12 信音电子(苏州)有限公司 Direct current (DC) power socket
CN101783261A (en) * 2009-01-16 2010-07-21 克立欧电子有限公司 Identification switch assembly
CN203445044U (en) * 2013-09-29 2014-02-19 航宇救生装备有限公司 Novel on-board switch

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2760869A1 (en) * 1997-03-13 1998-09-18 Diffusion Vente Internationale Premises access control device in form of electronic key
CN2881928Y (en) * 2005-12-19 2007-03-21 孙兴进 Safety electric-saving switch
CN101783261A (en) * 2009-01-16 2010-07-21 克立欧电子有限公司 Identification switch assembly
CN201369430Y (en) * 2009-02-23 2009-12-23 陈耀华 Socket electrode positioning clamp of plug-socket assembly
CN201466415U (en) * 2009-05-05 2010-05-12 信音电子(苏州)有限公司 Direct current (DC) power socket
CN203445044U (en) * 2013-09-29 2014-02-19 航宇救生装备有限公司 Novel on-board switch

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104124495A (en) * 2014-07-08 2014-10-29 中国电子科技集团公司第四十一研究所 Radio frequency mechanical switch and microwave program control step attenuator
CN104891134A (en) * 2015-06-05 2015-09-09 胡和萍 Manual elastic contact switch of gravel conveyor belt

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