CN103474191B - A kind of exoskeletal coil and winding method thereof - Google Patents
A kind of exoskeletal coil and winding method thereof Download PDFInfo
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- CN103474191B CN103474191B CN201310397262.1A CN201310397262A CN103474191B CN 103474191 B CN103474191 B CN 103474191B CN 201310397262 A CN201310397262 A CN 201310397262A CN 103474191 B CN103474191 B CN 103474191B
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- coil
- exoskeletal
- coiling
- winding method
- special fixture
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Abstract
The present invention relates to coil winding technical field, a kind of exoskeletal coil and winding method thereof are provided, comprise software skeleton, pad, adhesive tape, draw wire, coil windings and protective layer, linked together by adhesive tape between its Intermediate gasket and software skeleton, coil windings there is extraction wire, between coil windings and the outer all matcoveredns of coil windings, in winding process, the period of storage of coil is made to be controlled and extend by the step of toasting coil, and then make the performance of coil reach good, dielectric capacity strengthens, production operation is convenient, reduce labour.
Description
Technical field
The present invention relates to coil winding technical field, particularly a kind of winding method of exoskeletal coil.
Background technology
At present, the coiling of the coil existed in prior art is mostly that portion's hard material as skeletal support in coil.The winding volume turned to like this is fixed, and cannot reduce in use, causes whole small product size to increase.So in process of producing product, when having shaped framework coil to install, difficulty is larger.Meanwhile, the soft bobbin coil produced in prior art, the length for its period of storage is also difficult to control
Therefore, there is a lot of research and trial in the realization for exoskeletal coil, if the patent No. " a kind of winding method of the three-layer insulated winding wires " copper wire that obtained by the drawing-down of copper bar wire drawing machine that is 200810201571.6 is respectively by polyester insulated layer, polyamide insulating barrier and tack insulating barrier successively wrap up formed coil, improve performance and the proof voltage ability of coil, but, not only production process is complicated for the coil of such coiling, cost is high, and the length for coil period of storage is difficult to control, and then or bad impact can be had on the performance of coil and proof voltage ability, cause the performance of coil still not good enough, proof voltage is indifferent.
Summary of the invention
Given this, the present invention is intended to solve in prior art the above-mentioned technical problem existed, provide a kind of simple to operate, can production cost be reduced, and can to the winding method of the exoskeletal coil that the length of period of storage is controlled by baking process.
Particularly; exoskeletal coil, is comprised software skeleton, pad, adhesive tape, extraction wire, coil windings and protective layer, is linked together between its Intermediate gasket and software skeleton by adhesive tape; coil windings there is extraction wire, between coil windings and the outer all matcoveredns of coil windings.
Further, the winding method of exoskeletal coil, comprises the following steps:
A. the preparation of software skeleton: adopt soft material to make software skeleton;
B. the installation of pad: install pad at the two ends of software skeleton;
C. special fixture is assembled: again the software Skeleton assembly assembling pad is prepared coiling on special fixture;
D. coiling: conventionally carry out the coiling of coil and process process;
E. toast: after coil winding completes, toast at the temperature of 50-60C ° with baking machine;
F. special fixture is pulled down: after baking terminates, pulled down by the special fixture of coiling, i.e. obtained exoskeletal coil.
Further, described flexible material is noncohesive belt.
Further, described noncohesive belt scribbles adhesive.
Further, described flexible material is for being simultaneously with sticking adhesive tape.
Further, the viscosity one side of described adhesive tape outwardly.
Further, the temperature of described baking is 55C °.
Further, the time of described baking is 1-2h.
Further, described special fixture is assembled by interior volution and outer volution by axle and handle.
The present invention also provides a kind of exoskeletal coil; comprise software skeleton, pad, adhesive tape, extraction wire, coil windings and protective layer; linked together by adhesive tape between its Intermediate gasket and software skeleton; coil windings there is extraction wire; between coil windings and coil windings outer all matcoveredns protection is provided, further facilitate the excellent performance of coil, proof voltage strengthen.
Compared with prior art, the production process of exoskeletal coil of the present invention is simple, and the product adopting the method to obtain, in baking process, toasts it according to the temperature of the material of coil inside dynamics of bearing.Coil is along with the rising of baking temperature, and the prolongation of baking time, its period of storage is also along with prolongation, and then the performance of intensifier coil, and the proof voltage on electronic product is increased.
Technique effect of the present invention is mainly reflected in: replace traditional coil winding method, utilize the control of baking time and baking temperature in baking process that the period of storage of coil is controlled, and then the performance of coil and proof voltage ability are improved, make the excellent performance of coil, proof voltage ability strengthens, and make operation easier by the use of special fixture, reduce labour.
Accompanying drawing explanation
Fig. 1 is the software skeleton drawing of the winding method of the exoskeletal coil of the present invention.
Fig. 2 is the software skeleton drawing installing pad of the winding method of the exoskeletal coil of the present invention.
Fig. 3 is the partial enlarged drawing installing the software skeleton of adhesive tape of the winding method of the exoskeletal coil of the present invention.
Fig. 4 is the coil overall diagram that the coiling of the winding method of the exoskeletal coil of the present invention is good.
Fig. 5 is the overall schematic of the special fixture of the winding method of the exoskeletal coil of the present invention.
Fig. 6 is the axle figure of the special fixture of the winding method of the exoskeletal coil of the present invention.
Fig. 7 is the handle figure of the special fixture of the winding method of the exoskeletal coil of the present invention.
It is hand-held that 1-software skeleton 2-pad 3-adhesive tape 4-draws the outer volution 12-of volution 11-in wire 5-coil windings 6-protective layer 7-special fixture 8-handle 9-axle 10-.
The bore of volution and outer volution in L-loop length h-coil inside dimension k-.
Embodiment
Below in conjunction with accompanying drawing and concrete execution mode, technical scheme of the present invention is further described, but claimed scope is not only confined to done description.
Embodiment one
As shown in Figure 1, software skeleton 1 is made with noncohesive belt, and coated with adhesive on software skeleton 1, and pad 2 is arranged on (as shown in Figure 2) on software skeleton 1, pad 2 and software skeleton 1 are fixed together, and then ensure to make to make pad 2 be shifted in coiling, again software skeleton 1 assembling installing pad 2 is as shown in Figure 2 assembled special fixture 7(as shown in Figure 5 as shown in Figure 3), special fixture 7 is combined by interior volution 10 and outer volution 11 by axle 9 as shown in Figure 6 and Figure 7 and handle 8, according to the size of coil, composite design is carried out to special fixture 7 and assemble rear preparation coiling, conventionally carry out coiling again, process adding protective layer 6 between coil while coiling, make coil performance good, proof voltage ability strengthens, and after the good coil windings 5 of coiling, add layer protective layer 6 more outside, and then after semi-finished product coil good for coiling coiling entered in baking machine carrying out baking 1-2h under temperature being 50-60 degree Celsius, take out the special fixture pulled down on coil, i.e. obtained exoskeletal coil as shown in Figure 4.
Embodiment two
As shown in Figure 1, software skeleton 1 is made with noncohesive belt, and coated with adhesive on (as shown in Figure 2) software skeleton 1 with pad 2, and pad 2 is arranged on software skeleton 1, pad 2 and software skeleton 1 are fixed together, and then ensure to make pad 2 be shifted when coiling, again software skeleton 1 assembling installing pad 2 is as shown in Figure 2 assembled special fixture 7(as shown in Figure 5 as shown in Figure 3), special fixture 7 is combined by interior volution 10 and outer volution 11 by axle 9 as shown in Figure 6 and Figure 7 and handle 8, according to the size of coil, composite design is carried out to special fixture 7 and assemble rear preparation coiling, conventionally carry out coiling again, process adding protective layer 6 between coil while coiling, make coil performance good, proof voltage ability strengthens, and after the good coil windings 5 of coiling, add layer protective layer 6 more outside, and then after semi-finished product coil good for coiling coiling entered in baking machine carrying out baking 1-2h under temperature being 50-60 degree Celsius, take out the special fixture pulled down on coil, i.e. obtained exoskeletal coil as shown in Figure 4.
Embodiment three
As shown in Figure 1, software skeleton 1 is made with noncohesive belt, and on (as shown in Figure 2) software skeleton 1 with pad 2, be stained with a double faced adhesive tape, and pad 2 is arranged on software skeleton 1, pad 2 and software skeleton 1 are fixed together, and then ensure to make to make pad 2 be shifted in coiling, again software skeleton 1 assembling installing pad 2 is as shown in Figure 2 assembled special fixture 7(as shown in Figure 5 as shown in Figure 3), special fixture 7 is combined by interior volution 10 and outer volution 11 by axle 9 as shown in Figure 6 and Figure 7 and handle 8, according to the size of coil, composite design is carried out to special fixture 7 and assemble rear preparation coiling, conventionally carry out coiling again, process adding protective layer 6 between coil while coiling, make coil performance good, proof voltage ability strengthens, and after the good coil windings 5 of coiling, add layer protective layer 6 more outside, and then after semi-finished product coil good for coiling coiling entered in baking machine carrying out baking 1-2h under temperature being 50-60 degree Celsius, take out the special fixture pulled down on coil, i.e. obtained exoskeletal coil as shown in Figure 4.
Embodiment four
As shown in Figure 1, sticking adhesive tape is with to make software skeleton 1 by one side, viscosity one side outwardly, and pad 2 is arranged on (as shown in Figure 2) on software skeleton 1, pad 2 and software skeleton 1 are fixed together, and then ensure to make to make pad 2 be shifted in coiling, again software skeleton 1 assembling installing pad 2 is as shown in Figure 2 assembled special fixture 7(as shown in Figure 5 as shown in Figure 3), special fixture 7 is combined by interior volution 10 and outer volution 11 by axle 9 as shown in Figure 6 and Figure 7 and handle 8, according to the size of coil, composite design is carried out to special fixture 7 and assemble rear preparation coiling, conventionally carry out coiling again, process adding protective layer 6 between coil while coiling, make coil performance good, proof voltage ability strengthens, and after the good coil windings 5 of coiling, add layer protective layer 6 more outside, and then after semi-finished product coil good for coiling coiling entered in baking machine carrying out baking 1-2h under temperature being 50-60 degree Celsius, take out the special fixture pulled down on coil, i.e. obtained exoskeletal coil as shown in Figure 4.
Embodiment five
On the basis of embodiment one or embodiment two or embodiment three or embodiment four, the good coil of coiling is entered in baking machine toast, the temperature of baking is 55 degrees Celsius, baking time is 1.5h, the special fixture 7 in software skeleton 1 is split out, i.e. obtained exoskeletal coil as shown in Figure 4 after end.
Claims (6)
1. an exoskeletal coil, it is characterized in that: comprise software skeleton (1), pad (2), adhesive tape (3), draw wire (4), coil windings (5) and protective layer (6), linked together by adhesive tape (3) between its Intermediate gasket (2) and software skeleton (1), coil windings (5) there is extraction wire (4), between coil windings (5) and the outer all matcoveredns (6) of coil windings (5);
The winding method of exoskeletal coil, comprises the following steps:
A. the preparation of software skeleton (1): adopt soft material to make software skeleton (1);
B. the installation of pad (2): install pad (2) at the two ends of software skeleton (1);
C. special fixture (7) is assembled: be assemblied on special fixture (7) by the software skeleton (1) assembling pad and prepare coiling;
D. coiling: conventionally carry out the coiling of coil and process process;
E. toast: after coil winding completes, toast at the temperature of 50-60C ° with baking machine;
F. special fixture (7) is pulled down: after baking terminates, pulled down by the special fixture (7) of coiling, i.e. obtained exoskeletal coil;
The time of described baking is 1-2h;
Described special fixture (7) is assembled by interior volution (10) and outer volution (11) by axle (9) and handle (8).
2. the winding method of exoskeletal coil as claimed in claim 1, is characterized in that: described flexible material is noncohesive belt.
3. the winding method of exoskeletal coil as claimed in claim 2, is characterized in that: described noncohesive belt scribbles adhesive.
4. the winding method of exoskeletal coil as claimed in claim 1 or 2, is characterized in that: described flexible material is for being simultaneously with sticking adhesive tape (3).
5. the winding method of exoskeletal coil as claimed in claim 4, is characterized in that: the viscosity one side of described adhesive tape (3) outwardly.
6. the winding method of exoskeletal coil as claimed in claim 1, is characterized in that: the temperature of described baking is 55C °.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310397262.1A CN103474191B (en) | 2013-09-04 | 2013-09-04 | A kind of exoskeletal coil and winding method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310397262.1A CN103474191B (en) | 2013-09-04 | 2013-09-04 | A kind of exoskeletal coil and winding method thereof |
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| Publication Number | Publication Date |
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| CN103474191A CN103474191A (en) | 2013-12-25 |
| CN103474191B true CN103474191B (en) | 2016-01-13 |
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| CN201310397262.1A Active CN103474191B (en) | 2013-09-04 | 2013-09-04 | A kind of exoskeletal coil and winding method thereof |
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| CN113314338A (en) * | 2021-04-25 | 2021-08-27 | 洛阳轴承研究所有限公司 | Frameless magnetic bearing stator and coil winding tool and winding method thereof |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201087968Y (en) * | 2007-04-24 | 2008-07-16 | 成功 | Soft framework electromagnetic induction heating ring |
| CN201281970Y (en) * | 2008-10-22 | 2009-07-29 | 上海川叶电子科技有限公司 | Self viscous insulated winding line for high-frequency sphaerocollina coil |
| CN201378510Y (en) * | 2009-04-03 | 2010-01-06 | 国网电力科学研究院 | Winding device for soft bobbin coil |
| CN101728023A (en) * | 2008-10-22 | 2010-06-09 | 上海川叶电子科技有限公司 | Method for manufacturing three-layer insulating winding wire |
| CN202258791U (en) * | 2011-10-17 | 2012-05-30 | 贵州天义电器有限责任公司 | Coiling location device for coil |
| CN102856068A (en) * | 2012-09-03 | 2013-01-02 | 中国科学院电工研究所 | Making process of frameless superconducting coil |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06141515A (en) * | 1992-10-23 | 1994-05-20 | Meidensha Corp | Manufacture of stator iron core of frameless rotating machine and end-face protector used in the manufacturing |
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2013
- 2013-09-04 CN CN201310397262.1A patent/CN103474191B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201087968Y (en) * | 2007-04-24 | 2008-07-16 | 成功 | Soft framework electromagnetic induction heating ring |
| CN201281970Y (en) * | 2008-10-22 | 2009-07-29 | 上海川叶电子科技有限公司 | Self viscous insulated winding line for high-frequency sphaerocollina coil |
| CN101728023A (en) * | 2008-10-22 | 2010-06-09 | 上海川叶电子科技有限公司 | Method for manufacturing three-layer insulating winding wire |
| CN201378510Y (en) * | 2009-04-03 | 2010-01-06 | 国网电力科学研究院 | Winding device for soft bobbin coil |
| CN202258791U (en) * | 2011-10-17 | 2012-05-30 | 贵州天义电器有限责任公司 | Coiling location device for coil |
| CN102856068A (en) * | 2012-09-03 | 2013-01-02 | 中国科学院电工研究所 | Making process of frameless superconducting coil |
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| CN103474191A (en) | 2013-12-25 |
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