CN103472865B - The pesticide waste liquid incinerator furnace temperature optimization system of intelligence least square and method - Google Patents
The pesticide waste liquid incinerator furnace temperature optimization system of intelligence least square and method Download PDFInfo
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- CN103472865B CN103472865B CN201310433150.7A CN201310433150A CN103472865B CN 103472865 B CN103472865 B CN 103472865B CN 201310433150 A CN201310433150 A CN 201310433150A CN 103472865 B CN103472865 B CN 103472865B
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- 238000000034 method Methods 0.000 title claims abstract description 54
- 238000005457 optimization Methods 0.000 title claims abstract description 41
- 239000007788 liquid Substances 0.000 title claims abstract description 19
- 239000010914 pesticide waste Substances 0.000 title claims abstract description 13
- 238000012549 training Methods 0.000 claims abstract description 119
- 238000005070 sampling Methods 0.000 claims abstract description 10
- 238000012986 modification Methods 0.000 claims abstract description 4
- 230000004048 modification Effects 0.000 claims abstract description 4
- 239000002245 particle Substances 0.000 claims description 75
- 239000011159 matrix material Substances 0.000 claims description 50
- 238000012706 support-vector machine Methods 0.000 claims description 16
- 239000000446 fuel Substances 0.000 claims description 13
- 238000004519 manufacturing process Methods 0.000 claims description 8
- 230000005484 gravity Effects 0.000 claims description 7
- 239000002699 waste material Substances 0.000 claims description 7
- 238000006243 chemical reaction Methods 0.000 claims description 6
- 238000013507 mapping Methods 0.000 claims description 6
- 238000005259 measurement Methods 0.000 claims description 6
- 238000007781 pre-processing Methods 0.000 claims description 6
- 230000017105 transposition Effects 0.000 claims description 6
- 238000002620 method output Methods 0.000 abstract 1
- 230000006870 function Effects 0.000 description 51
- 239000010808 liquid waste Substances 0.000 description 4
- MWUXSHHQAYIFBG-UHFFFAOYSA-N Nitric oxide Chemical compound O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 3
- 238000004056 waste incineration Methods 0.000 description 3
- 239000003905 agrochemical Substances 0.000 description 2
- 239000000575 pesticide Substances 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000013500 data storage Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000007429 general method Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000003909 pattern recognition Methods 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 230000007096 poisonous effect Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
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Abstract
The invention discloses a kind of pesticide waste liquid incinerator furnace temperature optimization system and method for intelligent least square.The method adopts least square method supporting vector machine as the local equation of fuzzy system, by carrying out anti fuzzy method output to the output of least square method supporting vector machine, realizes the accurate control of furnace temperature.In the present invention, training sample through standardization resume module, as the input of fuzzy system module; The furnace temperature predicted value obtained in fuzzy system module with make the performance variable value of furnace temperature the best and be connected with result display module, will DCS system be passed to for result; Model modification module, for the sampling time interval by setting, collection site intelligent instrument signal.Present invention achieves the real-time calculating of furnace temperature, accurately control and avoid occurring the overshoot of furnace temperature.
Description
Technical field
The present invention relates to pesticide producing liquid waste incineration field, especially, relate to pesticide waste liquid incinerator furnace temperature optimization system and the method for intelligent least square.
Background technology
Along with developing rapidly of pesticide industry, the problem of environmental pollution of emission has caused the great attention of national governments and corresponding environmental administration.The qualified discharge of research and solution agricultural chemicals organic liquid waste controls and harmless minimization, not only becomes difficult point and the focus of various countries' scientific research, is also the science proposition of the national active demand being related to social sustainable development simultaneously.
Burning method be process at present agricultural chemicals raffinate and waste residue the most effectively, thoroughly, the most general method of application.In burning process, incinerator furnace temperature must remain on a suitable temperature, and too low furnace temperature is unfavorable for the decomposition of poisonous and harmful element in discarded object; Too high furnace temperature not only increases fuel consumption, increases equipment operating cost, and easily damages inboard wall of burner hearth, shortens equipment life.In addition, excessive temperature may increase the volatile quantity of metal and the generation of nitrogen oxide in discarded object.Special in chloride waste water, suitable furnace temperature more can reduce the corrosion of inwall.But the factor affecting furnace temperature in actual burning process is complicated and changeable, easily there is the phenomenon that furnace temperature is too low or too high.
Nineteen sixty-five U.S. mathematician L.Zadeh first proposed the concept of fuzzy set.Subsequently fuzzy logic with its problem closer to daily people and the meaning of one's words statement mode, start the classical logic replacing adhering to that all things can represent with binary item.Fuzzy logic so far successful Application among multiple fields of industry, the such as field such as household electrical appliances, Industry Control.2003, Demirci proposed the concept of fuzzy system, by using fuzzy membership matrix and the input matrix new with its distortion structure one, then in local equation, showed that analytic value is as last output using the gravity model appoach in Anti-fuzzy method.For pesticide waste liquid incinerator furnace temperature optimization system and method, consider the noise effect in industrial processes and operate miss, the fuzzy performance of fuzzy logic can be used to reduce error to the impact of precision.
Support vector machine, was introduced in 1998 by Vapnik, due to the Generalization Ability that it is good, is widely used in pattern-recognition, matching and classification problem.Because standard support vector machine is to isolated point and noise sensitivity, so also been proposed Weighted Support Vector afterwards.Weighted Support Vector can process the sample data with noise better compared to standard support vector machine, is selected as the local equation in fuzzy system here.
Particle cluster algorithm, i.e. Particle Swarm Optimization, being a kind of a kind of biological intelligence optimizing algorithm seeking global optimum by imitating birds flight data dispose put forward by Kennedy and Eberhart professor, being called for short PSO.This algorithm is influenced each other by interparticle in colony, decreases the risk that searching algorithm is absorbed in locally optimal solution, has good global search performance.Particle cluster algorithm is used to the best parameter group of search weighted support vector machine, to reach the object of Optimized model.
Summary of the invention
Being difficult to control, easily occur the deficiency that furnace temperature is too low or too high to overcome existing incinerator furnace temperature, the invention provides and a kind ofly realize that furnace temperature accurately controls, the pesticide waste liquid incinerator furnace temperature optimization system avoiding occurring that furnace temperature is too low or too high and method.
The technical solution adopted for the present invention to solve the technical problems is:
The pesticide waste liquid incinerator furnace temperature optimization system of intelligence least square, comprise incinerator, intelligent instrument, DCS system, data-interface and host computer, described DCS system comprises control station and database; Described field intelligent instrument is connected with DCS system, and described DCS system is connected with host computer, and described host computer comprises:
Standardization module, carries out pre-service for the model training sample will inputted from DCS database, to training sample centralization, namely deducts the mean value of sample, then carries out standardization to it:
Computation of mean values:
Calculate variance:
Standardization:
Wherein, TX
ibe i-th training sample, be the production that gathers from DCS database normal time key variables, furnace temperature and make the data of the optimized performance variable of furnace temperature, N is number of training,
for the average of training sample, X is the training sample after standardization.σ
xrepresent the standard deviation of training sample, σ
2 xrepresent the variance of training sample
Fuzzy system module, to the training sample X passed from data preprocessing module after the standardization of coming, carries out obfuscation.If have c in fuzzy system
*individual fuzzy group, the center of fuzzy group k, j is respectively v
k, v
j, then the training sample X after i-th standardization
ifor the degree of membership μ of fuzzy group k
ikfor:
In formula, n is the partitioned matrix index needed in fuzzy classification process, is usually taken as 2, || || be norm expression formula.
Use and be subordinate to angle value or its distortion to obtain new input matrix above, for fuzzy group k, its input matrix is deformed into:
Φ
ik(X
i,μ
ik)=[1func(μ
ik)X
i] (5)
Wherein func (μ
ik) for being subordinate to angle value μ
ikwarping function, generally get
exp (μ
ik) etc., Φ
ik(X
i, μ
ik) represent i-th input variable X
iand the degree of membership μ of fuzzy group k
ikcorresponding new input matrix.
Weighted Support Vector, as the local equation of fuzzy system, is optimized matching to each fuzzy group.If i-th of model training sample target exports as O
i, the support vector machine of weighted is equivalent to following quadratic programming problem by conversion fitting problems:
Define Lagrangian function simultaneously:
Wherein, R (w, ξ) is the objective function of optimization problem, and minR (w, ξ) is the minimum value of the objective function of optimization problem,
be nonlinear mapping function, N is number of training, ξ={ ξ
1..., ξ
nslack variable, ξ
ii-th component of slack variable, α
i, i=1 ..., N is i-th component of corresponding Lagrange multiplier, and w is the normal vector of support vector machine lineoid, and b is corresponding side-play amount, and γ is the penalty factor of least square method supporting vector machine, the transposition of subscript T representing matrix, μ
ikrepresent i-th training sample X after standardization
ifor the degree of membership of fuzzy group k, Φ
ik(X
i, μ
ik) represent i-th input variable X
iand the degree of membership μ of fuzzy group k
ikcorresponding new input matrix.Can derive fuzzy group k by (6) (7) (8) formula in the output of training sample i is:
Wherein,
the output of fuzzy group k at training sample i, μ
mkrepresent m training sample X
mfor the degree of membership of fuzzy group k, Φ
mk(X
m, μ
mk) represent m input variable X
mand the degree of membership μ of fuzzy group k
mkcorresponding new input matrix.K<> is the kernel function of Weighted Support Vector, and K<> gets linear kernel function here; α
m, m=1 ..., N is m component of corresponding Lagrange multiplier.
The output of last fuzzy system is obtained by the gravity model appoach in Anti-fuzzy method:
In formula,
the output of fuzzy system,
the output of fuzzy group k at training sample i
Intelligent optimization module, for adopting particle cluster algorithm to be optimized the penalty factor of Weighted Support Vector local equation in fuzzy system and error margin value, specific implementation step is as follows:
1. determine that the Optimal Parameters of population is penalty factor and error margin value, population individual amount popsize, the largest loop optimizing number of times iter of Weighted Support Vector local equation
max, a p particle initial position r
p, initial velocity v
p, local optimum Lbest
pand the global optimum Gbest of whole population.
2. set optimization object function, be converted into fitness, each On Local Fuzzy equation is evaluated; Calculate fitness function by corresponding error function, and think that the large particle fitness of error is little, the fitness function of particle p is expressed as:
f
p=1/(E
p+1) (11)
In formula, E
pbe the error function of fuzzy system, be expressed as:
In formula,
the prediction output of fuzzy system, O
ifor the target of fuzzy system exports;
3. according to following formula, circulation upgrades speed and the position of each particle,
v
p(iter+1)=ω×v
p(iter)+m
1a
1(Lbest
p-r
p(iter))+m
2a
2(Gbest-r
p(iter))
(13)
r
p(iter+1)=r
p(iter)+v
p(iter+1) (14)
In formula, v
prepresent the speed of more new particle p, r
prepresent the position of more new particle p, Lbest
prepresent the individual optimal value of more new particle p, Gbest is the global optimum of whole population, and iter represents cycle index, and ω is the inertia weight in particle cluster algorithm, m
1, m
2corresponding accelerator coefficient, a
1, a
2it is the random number between [0,1];
4. for particle p, if new fitness is greater than original individual optimal value, the more individual optimal value of new particle:
Lbest
p=f
p(15)
If the 5. individual optimal value Lbest of particle p
pbe greater than original population global optimum Gbest, upgrade original population global optimum Gbest:
Gbest=Lbest
p(16)
6. judge whether to meet performance requirement, if so, terminate optimizing, obtain the local equation parameter of the fuzzy system that a group is optimized; Otherwise return step 3., continue iteration optimizing, until reach maximum iteration time iter
max.
Gbest is the training sample X after corresponding to i-th standardization
ifurnace temperature predicted value and make the performance variable value of furnace temperature the best.
As preferred a kind of scheme: described host computer also comprises: model modification module, for the sampling time interval by setting, collection site intelligent instrument signal, the actual measurement furnace temperature obtained is compared with predicts value, if relative error be greater than 10% or furnace temperature exceed produce normal bound scope, then the new data of furnace temperature the best that makes when producing normal in DCS database is added training sample data, upgrade soft-sensing model.
Further, described host computer also comprises: result display module, for by the furnace temperature obtained predicted value and make the performance variable value of furnace temperature the best pass to DCS system, show at the control station of DCS, and be delivered to operator station by DCS system and fieldbus and show; Meanwhile, obtained makes the performance variable value of furnace temperature the best as new performance variable setting value by DCS system, automatically performs the operation of furnace temperature optimization.
Signal acquisition module, for the time interval of each sampling according to setting, image data from database.
Further again, described key variables comprise enter incinerator waste liquid flow, enter the air mass flow of incinerator and enter the fuel flow rate of incinerator; Described performance variable comprises the air mass flow entering incinerator and the fuel flow rate entering incinerator.
The furnace temperature optimization method of the pesticide waste liquid incinerator furnace temperature optimization system realization of intelligence least square, described furnace temperature optimization method specific implementation step is as follows:
1), determine key variables used, from DCS database, gather the input matrix of data as training sample TX of described variable when producing normal, gather corresponding furnace temperature and make the optimized performance variable data of furnace temperature as output matrix O;
2), by the model training sample inputted from DCS database carry out pre-service, to training sample centralization, namely deduct the mean value of sample, then carry out standardization to it, make its average be 0, variance is 1.This process adopts following formula process:
2.1) computation of mean values:
2.2) variance is calculated:
2.3) standardization:
Wherein, TX
ibe i-th training sample, be the production that gathers from DCS database normal time key variables, furnace temperature and make the data of the optimized performance variable of furnace temperature, N is number of training,
for the average of training sample, X is the training sample after standardization.σ
xrepresent the standard deviation of training sample, σ
2 xrepresent the variance of training sample
3), to passing the training sample of coming from data preprocessing module, obfuscation is carried out.If have c in fuzzy system
*individual fuzzy group, the center of fuzzy group k, j is respectively v
k, v
j, then the training sample X after i-th standardization
ifor the degree of membership μ of fuzzy group k
ikfor:
In formula, n is the partitioned matrix index needed in fuzzy classification process, is usually taken as 2, || || be norm expression formula.
Use and be subordinate to angle value or its distortion to obtain new input matrix above, for fuzzy group k, its input matrix is deformed into:
Φ
ik(X
i,μ
ik)=[1func(μ
ik)X
i] (5)
Wherein func (μ
ik) for being subordinate to angle value μ
ikwarping function, generally get
exp (μ
ik) etc., Φ
ik(X
i, μ
ik) represent i-th input variable X
iand the degree of membership μ of fuzzy group k
ikcorresponding new input matrix.
Weighted Support Vector, as the local equation of fuzzy system, is optimized matching to each fuzzy group.If i-th of model training sample target exports as O
i, the support vector machine of weighted is equivalent to following quadratic programming problem by conversion fitting problems:
Define Lagrangian function simultaneously:
Wherein, R (w, ξ) is the objective function of optimization problem, and minR (w, ξ) is the minimum value of the objective function of optimization problem,
be nonlinear mapping function, N is number of training, ξ={ ξ
1..., ξ
nslack variable, ξ
ii-th component of slack variable, α
i, i=1 ..., N is i-th component of corresponding Lagrange multiplier, and w is the normal vector of support vector machine lineoid, and b is corresponding side-play amount, and γ is the penalty factor of least square method supporting vector machine, the transposition of subscript T representing matrix, μ
ikrepresent i-th training sample X after standardization
ifor the degree of membership of fuzzy group k, Φ
ik(X
i, μ
ik) represent i-th input variable X
iand the degree of membership μ of fuzzy group k
ikcorresponding new input matrix.Can derive fuzzy group k by (6) (7) (8) formula in the output of training sample i is:
Wherein,
the output of fuzzy group k at training sample i, μ
mkrepresent m training sample X
mfor the degree of membership of fuzzy group k, Φ
mk(X
m, μ
mk) represent m input variable X
mand the degree of membership μ of fuzzy group k
mkcorresponding new input matrix.K<> is the kernel function of Weighted Support Vector, and K<> gets linear kernel function here; α
m, m=1 ..., N is m component of corresponding Lagrange multiplier.
The output of last fuzzy system is obtained by the gravity model appoach in Anti-fuzzy method:
In formula,
the output of fuzzy system,
the output of fuzzy group k at training sample i
4), adopt particle cluster algorithm to be optimized the penalty factor of Weighted Support Vector local equation in fuzzy system and error margin value, specific implementation step is as follows:
1. determine that the Optimal Parameters of population is penalty factor and error margin value, population individual amount popsize, the largest loop optimizing number of times iter of Weighted Support Vector local equation
max, a p particle initial position r
p, initial velocity v
p, local optimum Lbest
pand the global optimum Gbest of whole population.
2. set optimization object function, be converted into fitness, each On Local Fuzzy equation is evaluated; Calculate fitness function by corresponding error function, and think that the large particle fitness of error is little, the fitness function of particle p is expressed as:
f
p=1/(E
p+1) (11)
In formula, E
pbe the error function of fuzzy system, be expressed as:
In formula,
the prediction output of fuzzy system, O
ifor the target of fuzzy system exports;
3. according to following formula, circulation upgrades speed and the position of each particle,
v
p(iter+1)=ω×v
p(iter)+m
1a
1(Lbest
p-r
p(iter))+m
2a
2(Gbest-r
p(iter))
(13)
r
p(iter+1)=r
p(iter)+v
p(iter+1) (14)
In formula, v
prepresent the speed of more new particle p, r
prepresent the position of more new particle p, Lbest
prepresent the individual optimal value of more new particle p, Gbest is the global optimum of whole population, and iter represents cycle index, and ω is the inertia weight in particle cluster algorithm, m
1, m
2corresponding accelerator coefficient, a
1, a
2it is the random number between [0,1];
4. for particle p, if new fitness is greater than original individual optimal value, the more individual optimal value of new particle:
Lbest
p=f
p(15)
If the 5. individual optimal value Lbest of particle p
pbe greater than original population global optimum Gbest, upgrade original population global optimum Gbest:
Gbest=Lbest
p(16)
6. judge whether to meet performance requirement, if so, terminate optimizing, obtain the local equation parameter of the fuzzy system that a group is optimized; Otherwise return step 3., continue iteration optimizing, until reach maximum iteration time iter
max.
Gbest is the training sample X after corresponding to i-th standardization
ifurnace temperature predicted value and make the performance variable value of furnace temperature the best.
As preferred a kind of scheme: described method also comprises: 5), by the sampling time interval set, collection site intelligent instrument signal, the actual measurement furnace temperature obtained is compared with predicts value, if relative error be greater than 10% or furnace temperature exceed produce normal bound scope, then the new data of furnace temperature the best that makes when producing normal in DCS database is added training sample data, upgrade soft-sensing model.
Further, in described step 4), calculate Optimum Operation variate-value, result is passed to DCS system, show at the control station of DCS, and be delivered to operator station by DCS system and fieldbus and show; Meanwhile, obtained makes the performance variable value of furnace temperature the best as new performance variable setting value by DCS system, automatically performs the operation of furnace temperature optimization.
Further again, described key variables comprise enter incinerator waste liquid flow, enter the air mass flow of incinerator and enter the fuel flow rate of incinerator; Described performance variable comprises the air mass flow entering incinerator and the fuel flow rate entering incinerator.
Technical conceive of the present invention is: pesticide waste liquid incinerator furnace temperature optimization system and the method for inventing intelligent least square, searches out furnace temperature predicted value and the performance variable value making furnace temperature the best.
Beneficial effect of the present invention is mainly manifested in: the online soft sensor model 1, establishing quantitative relationship between system core variable and furnace temperature; 2, the operating conditions making furnace temperature the best is found rapidly.
Accompanying drawing explanation
Fig. 1 is the hardware structure diagram of system proposed by the invention;
Fig. 2 is the functional structure chart of host computer proposed by the invention.
Embodiment
Below in conjunction with accompanying drawing, the invention will be further described.The embodiment of the present invention is used for explaining and the present invention is described, instead of limits the invention, and in the protection domain of spirit of the present invention and claim, any amendment make the present invention and change, all fall into protection scope of the present invention.
Embodiment 1
With reference to Fig. 1, Fig. 2, the pesticide waste liquid incinerator furnace temperature optimization system of intelligence least square, comprise field intelligent instrument 2, DCS system and the host computer 6 be connected with incinerator object 1, described DCS system comprises data-interface 3, control station 4 and database 5, described field intelligent instrument 2 is connected with data-interface 3, described data-interface is connected with control station 4, database 5 and host computer 6, and described host computer 6 comprises:
Standardization module 7, carries out pre-service for the model training sample will inputted from DCS database, to training sample centralization, namely deducts the mean value of sample, then carries out standardization to it:
Computation of mean values:
Calculate variance:
Standardization:
Wherein, TX
ibe i-th training sample, be the production that gathers from DCS database normal time key variables, furnace temperature and make the data of the optimized performance variable of furnace temperature, N is number of training,
for the average of training sample, X is the training sample after standardization.σ
xrepresent the standard deviation of training sample, σ
2 xrepresent the variance of training sample
Fuzzy system module 8, to the training sample X passed from data preprocessing module after the standardization of coming, carries out obfuscation.If have c in fuzzy system
*individual fuzzy group, the center of fuzzy group k, j is respectively v
k, v
j, then the training sample X after i-th standardization
ifor the degree of membership μ of fuzzy group k
ikfor:
In formula, n is the partitioned matrix index needed in fuzzy classification process, is usually taken as 2, || || be norm expression formula.
Use and be subordinate to angle value or its distortion to obtain new input matrix above, for fuzzy group k, its input matrix is deformed into:
Φ
ik(X
i,μ
ik)=[1func(μ
ik)X
i] (5)
Wherein func (μ
ik) for being subordinate to angle value μ
ikwarping function, generally get
exp (μ
ik) etc., Φ
ik(X
i, μ
ik) represent i-th input variable X
iand the degree of membership μ of fuzzy group k
ikcorresponding new input matrix.
Weighted Support Vector, as the local equation of fuzzy system, is optimized matching to each fuzzy group.If i-th of model training sample target exports as O
i, the support vector machine of weighted is equivalent to following quadratic programming problem by conversion fitting problems:
Define Lagrangian function simultaneously:
Wherein, R (w, ξ) is the objective function of optimization problem, and minR (w, ξ) is the minimum value of the objective function of optimization problem,
be nonlinear mapping function, N is number of training, ξ={ ξ
1..., ξ
nslack variable, ξ
ii-th component of slack variable, α
i, i=1 ..., N is i-th component of corresponding Lagrange multiplier, and w is the normal vector of support vector machine lineoid, and b is corresponding side-play amount, and γ is the penalty factor of least square method supporting vector machine, the transposition of subscript T representing matrix, μ
ikrepresent i-th training sample X after standardization
ifor the degree of membership of fuzzy group k, Φ
ik(X
i, μ
ik) represent i-th input variable X
iand the degree of membership μ of fuzzy group k
ikcorresponding new input matrix.Can derive fuzzy group k by (6) (7) (8) formula in the output of training sample i is:
Wherein,
the output of fuzzy group k at training sample i, μ
mkrepresent m training sample X
mfor the degree of membership of fuzzy group k, Φ
mk(X
m, μ
mk) represent m input variable X
mand the degree of membership μ of fuzzy group k
mkcorresponding new input matrix.K<> is the kernel function of Weighted Support Vector, and K<> gets linear kernel function here; α
m, m=1 ..., N is m component of corresponding Lagrange multiplier.
The output of last fuzzy system is obtained by the gravity model appoach in Anti-fuzzy method:
In formula,
the output of fuzzy system,
the output of fuzzy group k at training sample i
Intelligent optimization module 9, for adopting particle cluster algorithm to be optimized the penalty factor of Weighted Support Vector local equation in fuzzy system and error margin value, specific implementation step is as follows:
1. determine that the Optimal Parameters of population is penalty factor and error margin value, population individual amount popsize, the largest loop optimizing number of times iter of Weighted Support Vector local equation
max, a p particle initial position r
p, initial velocity v
p, local optimum Lbest
pand the global optimum Gbest of whole population.
2. set optimization object function, be converted into fitness, each On Local Fuzzy equation is evaluated; Calculate fitness function by corresponding error function, and think that the large particle fitness of error is little, the fitness function of particle p is expressed as:
f
p=1/(E
p+1) (11)
In formula, E
pbe the error function of fuzzy system, be expressed as:
In formula,
the prediction output of fuzzy system, O
ifor the target of fuzzy system exports;
3. according to following formula, circulation upgrades speed and the position of each particle,
v
p(iter+1)=ω×v
p(iter)+m
1a
1(Lbest
p-r
p(iter))+m
2a
2(Gbest-r
p(iter))
(13)
r
p(iter+1)=r
p(iter)+v
p(iter+1) (14)
In formula, v
prepresent the speed of more new particle p, r
prepresent the position of more new particle p, Lbest
prepresent the individual optimal value of more new particle p, Gbest is the global optimum of whole population, and iter represents cycle index, and ω is the inertia weight in particle cluster algorithm, m
1, m
2corresponding accelerator coefficient, a
1, a
2it is the random number between [0,1];
4. for particle p, if new fitness is greater than original individual optimal value, the more individual optimal value of new particle:
Lbest
p=f
p(15)
If the 5. individual optimal value Lbest of particle p
pbe greater than original population global optimum Gbest, upgrade original population global optimum Gbest:
Gbest=Lbest
p(16)
6. judge whether to meet performance requirement, if so, terminate optimizing, obtain the local equation parameter of the fuzzy system that a group is optimized; Otherwise return step 3., continue iteration optimizing, until reach maximum iteration time iter
max.
Gbest is the training sample X after corresponding to i-th standardization
ifurnace temperature predicted value and make the performance variable value of furnace temperature the best.
Described host computer 6 also comprises: signal acquisition module 11, for the time interval of each sampling according to setting, and image data from database.
Described host computer 6 also comprises: model modification module 12, by the sampling time interval of setting, collection site intelligent instrument signal, the actual measurement furnace temperature obtained is compared with predicts value, if relative error be greater than 10% or furnace temperature exceed produce normal bound scope, then the new data of furnace temperature the best that makes when producing normal in DCS database is added training sample data, upgrade soft-sensing model.
Described key variables comprise enter incinerator waste liquid flow, enter the air mass flow of incinerator and enter the fuel flow rate of incinerator; Described performance variable comprises the air mass flow entering incinerator and the fuel flow rate entering incinerator.
Described system also comprises DCS system, and described DCS system is made up of data-interface 3, control station 4, database 5; Intelligent instrument 2, DCS system, host computer 6 are connected successively by fieldbus; Host computer 6 also comprises result display module 10, for by the furnace temperature obtained predicted value and make the performance variable value of furnace temperature the best pass to DCS system, and in the control station procedure for displaying state of DCS, by DCS system and fieldbus, process state information is delivered to operator station simultaneously and shows.
When liquid waste incineration process has been furnished with DCS system, the detection of sample real-time dynamic data, the real-time of memory DCS system and historical data base, obtained furnace temperature predicted value and the function of the performance variable value of furnace temperature the best mainly completed on host computer.
When liquid waste incineration process is not equipped with DCS system, data-carrier store is adopted to carry out the data storage function of the real-time of alternative DCS system and historical data base, and do not rely on the independently complete SOC (system on a chip) of of DCS system by what obtain furnace temperature predicted value and make the function system of the performance variable value of furnace temperature the best manufacture to comprise I/O element, data-carrier store, program storage, arithmetical unit, several large component of display module, when whether being equipped with DCS regardless of burning process, independently can both use, more be of value to and promoting the use of.
Embodiment 2
With reference to Fig. 1, Fig. 2, the pesticide waste liquid incinerator furnace temperature optimization method of intelligent least square, described method specific implementation step is as follows:
1), determine key variables used, from DCS database, gather the input matrix of data as training sample TX of described variable when producing normal, gather corresponding furnace temperature and make the optimized performance variable data of furnace temperature as output matrix O;
2), by the model training sample inputted from DCS database carry out pre-service, to training sample centralization, namely deduct the mean value of sample, then carry out standardization to it, make its average be 0, variance is 1.This process adopts following formula process:
2.1) computation of mean values:
2.2) variance is calculated:
2.3) standardization:
Wherein, TX
ibe i-th training sample, be the production that gathers from DCS database normal time key variables, furnace temperature and make the data of the optimized performance variable of furnace temperature, N is number of training,
for the average of training sample, X is the training sample after standardization.σ
xrepresent the standard deviation of training sample, σ
2 xrepresent the variance of training sample
3), to passing the training sample after standardization of coming from data preprocessing module, obfuscation is carried out.If have c in fuzzy system
*individual fuzzy group, the center of fuzzy group k, j is respectively v
k, v
j, then the training sample X after i-th standardization
ifor the degree of membership μ of fuzzy group k
ikfor:
In formula, n is the partitioned matrix index needed in fuzzy classification process, is usually taken as 2, || || be norm expression formula.
Use and be subordinate to angle value or its distortion to obtain new input matrix above, for fuzzy group k, its input matrix is deformed into:
Φ
ik(X
i,μ
ik)=[1func(μ
ik)X
i] (5)
Wherein func (μ
ik) for being subordinate to angle value μ
ikwarping function, generally get
exp (μ
ik) etc., Φ
ik(X
i, μ
ik) represent i-th input variable X
iand the degree of membership μ of fuzzy group k
ikcorresponding new input matrix.
Weighted Support Vector, as the local equation of fuzzy system, is optimized matching to each fuzzy group.If i-th of model training sample target exports as O
i, the support vector machine of weighted is equivalent to following quadratic programming problem by conversion fitting problems:
Define Lagrangian function simultaneously:
Wherein, R (w, ξ) is the objective function of optimization problem, and minR (w, ξ) is the minimum value of the objective function of optimization problem,
be nonlinear mapping function, N is number of training, ξ={ ξ
1..., ξ
nslack variable, ξ
ii-th component of slack variable, α
i, i=1 ..., N is i-th component of corresponding Lagrange multiplier, and w is the normal vector of support vector machine lineoid, and b is corresponding side-play amount, and γ is the penalty factor of least square method supporting vector machine, the transposition of subscript T representing matrix, μ
ikrepresent i-th training sample X after standardization
ifor the degree of membership of fuzzy group k, Φ
ik(X
i, μ
ik) represent i-th input variable X
iand the degree of membership μ of fuzzy group k
ikcorresponding new input matrix.Can derive fuzzy group k by (6) (7) (8) formula in the output of training sample i is:
Wherein,
the output of fuzzy group k at training sample i, μ
mkrepresent m training sample X
mfor the degree of membership of fuzzy group k, Φ
mk(X
m, μ
mk) represent m input variable X
mand the degree of membership μ of fuzzy group k
mkcorresponding new input matrix.K<> is the kernel function of Weighted Support Vector, and K<> gets linear kernel function here; α
m, m=1 ..., N is m component of corresponding Lagrange multiplier.
The output of last fuzzy system is obtained by the gravity model appoach in Anti-fuzzy method:
In formula,
the output of fuzzy system,
the output of fuzzy group k at training sample i
4), adopt particle cluster algorithm to be optimized the penalty factor of Weighted Support Vector local equation in fuzzy system and error margin value, specific implementation step is as follows:
1. determine that the Optimal Parameters of population is penalty factor and error margin value, population individual amount popsize, the largest loop optimizing number of times iter of Weighted Support Vector local equation
max, a p particle initial position r
p, initial velocity v
p, local optimum Lbest
pand the global optimum Gbest of whole population.
2. set optimization object function, be converted into fitness, each On Local Fuzzy equation is evaluated; Calculate fitness function by corresponding error function, and think that the large particle fitness of error is little, the fitness function of particle p is expressed as:
f
p=1/(E
p+1) (11)
In formula, E
pbe the error function of fuzzy system, be expressed as:
In formula,
the prediction output of fuzzy system, O
ifor the target of fuzzy system exports;
3. according to following formula, circulation upgrades speed and the position of each particle,
v
p(iter+1)=ω×v
p(iter)+m
1a
1(Lbest
p-r
p(iter))+m
2a
2(Gbest-r
p(iter))
(13)
r
p(iter+1)=r
p(iter)+v
p(iter+1) (14)
In formula, v
prepresent the speed of more new particle p, r
prepresent the position of more new particle p, Lbest
prepresent the individual optimal value of more new particle p, Gbest is the global optimum of whole population, and iter represents cycle index, and ω is the inertia weight in particle cluster algorithm, m
1, m
2corresponding accelerator coefficient, a
1, a
2it is the random number between [0,1];
4. for particle p, if new fitness is greater than original individual optimal value, the more individual optimal value of new particle:
Lbest
p=f
p(15)
If the 5. individual optimal value Lbest of particle p
pbe greater than original population global optimum Gbest, upgrade original population global optimum Gbest:
Gbest=Lbest
p(16)
6. judge whether to meet performance requirement, if so, terminate optimizing, obtain the local equation parameter of the fuzzy system that a group is optimized; Otherwise return step 3., continue iteration optimizing, until reach maximum iteration time iter
max.
Gbest is the training sample X after corresponding to i-th standardization
ifurnace temperature predicted value and make the performance variable value of furnace temperature the best.
Described method also comprises: 5), by the sampling time interval set, collection site intelligent instrument signal, the actual measurement furnace temperature obtained is compared with predicts value, if relative error be greater than 10% or furnace temperature exceed produce normal bound scope, then the new data of furnace temperature the best that makes when producing normal in DCS database is added training sample data, upgrade soft-sensing model.
6), in described step 4), calculate furnace temperature predicted value and make the performance variable value of furnace temperature the best, result is passed to DCS system, shows at the control station of DCS, and be delivered to operator station by DCS system and fieldbus and show.
Described key variables comprise enter incinerator waste liquid flow, enter the air mass flow of incinerator and enter the fuel flow rate of incinerator; Described performance variable comprises the air mass flow entering incinerator and the fuel flow rate entering incinerator.
Claims (2)
1. a pesticide waste liquid incinerator furnace temperature optimization system for intelligent least square, comprise incinerator, field intelligent instrument, DCS system, data-interface and host computer, described DCS system comprises control station and database; Described field intelligent instrument is connected with DCS system, and described DCS system is connected with host computer, it is characterized in that: described host computer comprises:
Standardization module, carries out pre-service for the model training sample will inputted from DCS database, to training sample centralization, namely deducts the mean value of sample, then carries out standardization to it:
Computation of mean values:
Calculate variance:
Standardization:
Wherein, TX is training sample, TX
ibe i-th training sample, be the production that gathers from DCS database normal time key variables, furnace temperature and make the data of the optimized performance variable of furnace temperature, N is number of training,
for the average of training sample, X is the training sample after standardization; σ
xrepresent the standard deviation of training sample, σ
2 xrepresent the variance of training sample;
Fuzzy system module, to the training sample X passed from data preprocessing module after the standardization of coming, carries out obfuscation; If have c in fuzzy system
*individual fuzzy group, the center of fuzzy group k, j is respectively v
k, v
j, then the training sample X after i-th standardization
ifor the degree of membership μ of fuzzy group k
ikfor:
In formula, n is the partitioned matrix index needed in fuzzy classification process, is usually taken as 2, || || be norm expression formula;
Use and be subordinate to angle value or its distortion to obtain new input matrix above, for fuzzy group k, its input matrix is deformed into:
Φ
ik(X
i,μ
ik)=[1 func(μ
ik) X
i] (5)
Wherein func (μ
ik) for being subordinate to angle value μ
ikwarping function, generally get
exp (μ
ik), Φ
ik(X
i, μ
ik) represent i-th input variable X
iand the degree of membership μ of fuzzy group k
ikcorresponding new input matrix;
Weighted Support Vector, as the local equation of fuzzy system, is optimized matching to each fuzzy group; If i-th of model training sample target exports as O
i, the support vector machine of weighted is equivalent to following quadratic programming problem by conversion fitting problems:
Define Lagrangian function simultaneously:
Wherein, R (w, ξ) is the objective function of optimization problem, and min R (w, ξ) is the minimum value of the objective function of optimization problem,
be nonlinear mapping function, N is number of training, ξ={ ξ
1..., ξ
nslack variable, ξ
ii-th component of slack variable, α
i, i=1 ..., N is i-th component of corresponding Lagrange multiplier, and w is the normal vector of support vector machine lineoid, and b is corresponding side-play amount, and γ is the penalty factor of least square method supporting vector machine, the transposition of subscript T representing matrix, μ
ikrepresent i-th training sample X after standardization
ifor the degree of membership of fuzzy group k, Φ
ik(X
i, μ
ik) represent i-th input variable X
iand the degree of membership μ of fuzzy group k
ikcorresponding new input matrix; Can derive fuzzy group k by (6) (7) (8) formula in the output of training sample i is:
Wherein,
the output of fuzzy group k at training sample i, μ
mkrepresent m training sample X
mfor the degree of membership of fuzzy group k, Φ
mk(X
m, μ
mk) represent m input variable X
mand the degree of membership μ of fuzzy group k
mkcorresponding new input matrix; K<> is the kernel function of Weighted Support Vector, and K<> gets linear kernel function here; α
m, m=1 ..., N is m component of corresponding Lagrange multiplier;
The output of last fuzzy system is obtained by the gravity model appoach in Anti-fuzzy method:
In formula,
the output of fuzzy system,
the output of fuzzy group k at training sample i;
Intelligent optimization module, for adopting particle cluster algorithm to be optimized the penalty factor of Weighted Support Vector local equation in fuzzy system and error margin value, specific implementation step is as follows:
1. determine that the Optimal Parameters of population is penalty factor and error margin value, population individual amount popsize, the largest loop optimizing number of times iter of Weighted Support Vector local equation
max, a p particle initial position r
p, initial velocity v
p, local optimum Lbest
pand the global optimum Gbest of whole population;
2. set optimization object function, be converted into fitness, each On Local Fuzzy equation is evaluated; Calculate fitness function by corresponding error function, and think that the large particle fitness of error is little, the fitness function of particle p is expressed as:
f
p=1/(E
p+1) (11)
In formula, E
pbe the error function of fuzzy system, be expressed as:
In formula,
the prediction output of fuzzy system, O
ifor the target of fuzzy system exports;
3. according to following formula, circulation upgrades speed and the position of each particle,
v
p(iter+1)=ω×v
p(iter)+m
1a
1(Lbest
p-r
p(iter))+m
2a
2(Gbest-r
p(iter))
(13)
r
p(iter+1)=r
p(iter)+v
p(iter+1) (14)
In formula, v
prepresent the speed of more new particle p, r
prepresent the position of more new particle p, Lbest
prepresent the individual optimal value of more new particle p, Gbest is the global optimum of whole population, and iter represents cycle index, and ω is the inertia weight in particle cluster algorithm, m
1, m
2corresponding accelerator coefficient, a
1, a
2it is the random number between [0,1];
4. for particle p, if new fitness is greater than original individual optimal value, the more individual optimal value of new particle:
Lbest
p=f
p(15)
If the 5. individual optimal value Lbest of particle p
pbe greater than original population global optimum Gbest, upgrade original population global optimum Gbest:
Gbest=Lbest
p(16)
6. judge whether to meet performance requirement, if so, terminate optimizing, obtain the local equation parameter of the fuzzy system that a group is optimized; Otherwise return step 3., continue iteration optimizing, until reach maximum iteration time iter
max;
Gbest is the training sample X after corresponding to i-th standardization
ifurnace temperature predicted value and make the performance variable value of furnace temperature the best;
Described host computer also comprises:
Model modification module, for the sampling time interval by setting, collection site intelligent instrument signal, the actual measurement furnace temperature obtained is compared with predicts value, if relative error be greater than 10% or furnace temperature exceed produce normal bound scope, then the new data of furnace temperature the best that makes when producing normal in DCS database is added training sample data, upgrade soft-sensing model;
Result display module, for by the furnace temperature obtained predicted value and make the performance variable value of furnace temperature the best pass to DCS system, shows at the control station of DCS, and is delivered to operator station by DCS system and fieldbus and shows;
Signal acquisition module, for the time interval of each sampling according to setting, image data from database;
Described key variables comprise enter incinerator waste liquid flow, enter the air mass flow of incinerator and enter the fuel flow rate of incinerator; Described performance variable comprises the air mass flow entering incinerator and the fuel flow rate entering incinerator.
2. a pesticide waste liquid incinerator furnace temperature optimization method for intelligent least square, is characterized in that: described furnace temperature optimization method specific implementation step is as follows:
1), determine key variables used, from DCS database, gather the input matrix of data as training sample TX of described variable when producing normal, gather corresponding furnace temperature and make the optimized performance variable data of furnace temperature as output matrix O;
2), by the model training sample inputted from DCS database carry out pre-service, to training sample centralization, namely deduct the mean value of sample, then carry out standardization to it, make its average be 0, variance is 1; This process adopts following formula process:
2.1) computation of mean values:
2.2) variance is calculated:
2.3) standardization:
Wherein, TX
ibe i-th training sample, be the production that gathers from DCS database normal time key variables, furnace temperature and make the data of the optimized performance variable of furnace temperature, N is number of training,
for the average of training sample, X is the training sample after standardization; σ
xrepresent the standard deviation of training sample, σ
2 xrepresent the variance of training sample;
3), to passing the training sample of coming from data preprocessing module, obfuscation is carried out; If have c in fuzzy system
*individual fuzzy group, the center of fuzzy group k, j is respectively v
k, v
j, then the training sample X after i-th standardization
ifor the degree of membership μ of fuzzy group k
ikfor:
In formula, n is the partitioned matrix index needed in fuzzy classification process, is usually taken as 2, || || be norm expression formula;
Use and be subordinate to angle value or its distortion to obtain new input matrix above, for fuzzy group k, its input matrix is deformed into:
Φ
ik(X
i,μ
ik)=[1 func(μ
ik) X
i] (5)
Wherein func (μ
ik) for being subordinate to angle value μ
ikwarping function, generally get
exp (μ
ik), Φ
ik(X
i, μ
ik) represent i-th input variable X
iand the degree of membership μ of fuzzy group k
ikcorresponding new input matrix;
Weighted Support Vector, as the local equation of fuzzy system, is optimized matching to each fuzzy group; If i-th of model training sample target exports as O
i, the support vector machine of weighted is equivalent to following quadratic programming problem by conversion fitting problems:
Define Lagrangian function simultaneously:
Wherein, R (w, ξ) is the objective function of optimization problem, and min R (w, ξ) is the minimum value of the objective function of optimization problem,
be nonlinear mapping function, N is number of training, ξ={ ξ
1..., ξ
nslack variable, ξ
ii-th component of slack variable, α
i, i=1 ..., N is i-th component of corresponding Lagrange multiplier, and w is the normal vector of support vector machine lineoid, and b is corresponding side-play amount, and γ is the penalty factor of least square method supporting vector machine, the transposition of subscript T representing matrix, μ
ikrepresent i-th training sample X after standardization
ifor the degree of membership of fuzzy group k, Φ
ik(X
i, μ
ik) represent i-th input variable X
iand the degree of membership μ of fuzzy group k
ikcorresponding new input matrix; Can derive fuzzy group k by (6) (7) (8) formula in the output of training sample i is:
Wherein,
the output of fuzzy group k at training sample i, μ
mkrepresent m training sample X
mfor the degree of membership of fuzzy group k, Φ
mk(X
m, μ
mk) represent m input variable X
mand the degree of membership μ of fuzzy group k
mkcorresponding new input matrix; K<> is the kernel function of Weighted Support Vector, and K<> gets linear kernel function here; α
m, m=1 ..., N is m component of corresponding Lagrange multiplier;
The output of last fuzzy system is obtained by the gravity model appoach in Anti-fuzzy method:
In formula,
the output of fuzzy system,
the output of fuzzy group k at training sample i;
4), adopt particle cluster algorithm to be optimized the penalty factor of Weighted Support Vector local equation in fuzzy system and error margin value, specific implementation step is as follows:
1. determine that the Optimal Parameters of population is penalty factor and error margin value, population individual amount popsize, the largest loop optimizing number of times iter of Weighted Support Vector local equation
max, a p particle initial position r
p, initial velocity v
p, local optimum Lbest
pand the global optimum Gbest of whole population;
2. set optimization object function, be converted into fitness, each On Local Fuzzy equation is evaluated; Calculate fitness function by corresponding error function, and think that the large particle fitness of error is little, the fitness function of particle p is expressed as:
f
p=1/(E
p+1) (11)
In formula, E
pbe the error function of fuzzy system, be expressed as:
In formula,
the prediction of fuzzy system exports, O
ifor the target of fuzzy system exports;
3. according to following formula, circulation upgrades speed and the position of each particle,
v
p(iter+1)=ω×v
p(iter)+m
1a
1(Lbest
p-r
p(iter))+m
2a
2(Gbest-r
p(iter))
(13)
r
p(iter+1)=r
p(iter)+v
p(iter+1) (14)
In formula, v
prepresent the speed of more new particle p, r
prepresent the position of more new particle p, Lbest
prepresent the individual optimal value of more new particle p, Gbest is the global optimum of whole population, and iter represents cycle index, and ω is the inertia weight in particle cluster algorithm, m
1, m
2corresponding accelerator coefficient, a
1, a
2it is the random number between [0,1];
4. for particle p, if new fitness is greater than original individual optimal value, the more individual optimal value of new particle:
Lbest
p=f
p(15)
If the 5. individual optimal value Lbest of particle p
pbe greater than original population global optimum Gbest, upgrade original population global optimum Gbest:
Gbest=Lbest
p(16)
6. judge whether to meet performance requirement, if so, terminate optimizing, obtain the local equation parameter of the fuzzy system that a group is optimized; Otherwise return step 3., continue iteration optimizing, until reach maximum iteration time iter
max;
Gbest is the training sample X after corresponding to i-th standardization
ifurnace temperature predicted value and make the performance variable value of furnace temperature the best;
Described method also comprises:
5), by the sampling time interval of setting, collection site intelligent instrument signal, the actual measurement furnace temperature obtained is compared with predicts value, if relative error be greater than 10% or furnace temperature exceed produce normal bound scope, then the new data of furnace temperature the best that makes when producing normal in DCS database is added training sample data, upgrade soft-sensing model;
6), in described step 4) in calculate furnace temperature predicted value and make the performance variable value of furnace temperature the best, result is passed to DCS system, shows at the control station of DCS, and be delivered to operator station by DCS system and fieldbus and show; Meanwhile, obtained makes the performance variable value of furnace temperature the best as new performance variable setting value by DCS system, automatically performs the operation of furnace temperature optimization;
Described key variables comprise enter incinerator waste liquid flow, enter the air mass flow of incinerator and enter the fuel flow rate of incinerator; Described performance variable comprises the air mass flow entering incinerator and the fuel flow rate entering incinerator.
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CN103970878A (en) * | 2014-05-15 | 2014-08-06 | 中国石油大学(北京) | Construction method and device of SVM classifier |
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CN108681248A (en) * | 2018-05-14 | 2018-10-19 | 浙江大学 | A kind of autonomous learning fault diagnosis system that parameter is optimal |
CN108681249A (en) * | 2018-05-14 | 2018-10-19 | 浙江大学 | A kind of probabilistic type that parameter independently optimizes output fault diagnosis system |
CN110427715B (en) * | 2019-08-08 | 2022-10-14 | 内蒙古科技大学 | Method for predicting furnace hearth thermal state trend based on time sequence and multiple dimensions of blast furnace |
CN110705187B (en) * | 2019-10-01 | 2023-06-20 | 深圳市行健自动化股份有限公司 | Instant on-line instrument checksum diagnosis method through least square algorithm |
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