CN103470475A - Swash plate of rotating swash plate type air conditioner compressor - Google Patents

Swash plate of rotating swash plate type air conditioner compressor Download PDF

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Publication number
CN103470475A
CN103470475A CN2013104437766A CN201310443776A CN103470475A CN 103470475 A CN103470475 A CN 103470475A CN 2013104437766 A CN2013104437766 A CN 2013104437766A CN 201310443776 A CN201310443776 A CN 201310443776A CN 103470475 A CN103470475 A CN 103470475A
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China
Prior art keywords
swash plate
type air
matrix
disk type
rotating
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Pending
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CN2013104437766A
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Chinese (zh)
Inventor
顾建青
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CHANGSHU MIAOQUAN COMPRESSOR ACCESSORIES Co Ltd
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CHANGSHU MIAOQUAN COMPRESSOR ACCESSORIES Co Ltd
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Priority to CN2013104437766A priority Critical patent/CN103470475A/en
Publication of CN103470475A publication Critical patent/CN103470475A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a swash plate of a rotating swash plate type air conditioner compressor. The swash plate comprises a matrix, a middle coating and a surface coating from inside to outside; the matrix is made of medium carbon steel or ductile cast iron; the middle coating is made of copper alloy; the middle coating is formed on the surface of the matrix by a powder metallurgy sintering process; the surface coating is a tungsten disulfide solid lubricant film; the surface coating is formed on the surface of the matrix by a spraying sintering method process. The invention discloses the swash plate of the rotating swash plate type air conditioner compressor. The swash plate is reasonable in selecting materials, adopts an advanced coating process and is low in production cost; the swash plate of which the surface is coated has very high occlusion resistance and wear resistance, so that the seizure phenomenon between the swash plate and a slide shoe is effectively avoided.

Description

A kind of swash plate of rotating sloping disk type air condition compressor
Technical field
The invention belongs to a kind of compressor, relate in particular to a kind of swash plate of rotating sloping disk type air condition compressor, belong to the Compressor Technology field.
Background technique
Swash-plate-type compressor is widely used in automobile air conditioner compressor; swash plate is the nucleus movement part of this swash-plate-type compressor; main superhigh speed slide mechanism effect; but between swash plate and crawler shoe due to the lubricant oil undersupply or do not have lubricant oil often to there will be to kill phenomenon, have a strong impact on the normal operation of compressor.For this reason, people have adopted a lot of swash surfaces processing methods to make between swash plate and crawler shoe can be under drying be slided environment, and the lubricity that the cover coat by improving swash plate and metal base improve swash plate, overcome the defect of killing between swash plate and crawler shoe.
At present, in many swash surfaces processing methods, the swash surfaces sliding layers that contain thermosetting resin and solid lubricant that use more, fixedly lubricant particle and thermosetting resin combine.Fixedly oiling agent can be molybdenum disulfide, graphite, teflon, boron nitride or lead oxide etc., these fixedly oiling agent all there is good self-lubricating property, really can improve seizure resistance and the wear resistance of swash plate, yet, the formed lubricating film of the solid lubricant be combined with organic resin, due to its lubriation material too high levels, can greatly descend and even come off with the metal associativity, can make on the contrary lubricity descend.Therefore need to find the lubricity that a kind of more excellent sliding material improves swash surfaces.
Summary of the invention
For the demand, the invention provides a kind of swash plate of rotating sloping disk type air condition compressor, this swash plate selection is reasonable, coating process is advanced, and cost of production is low, swash plate after cover coat has very high seizure resistance and wear resistance, has effectively avoided the phenomenon of killing between swash plate and crawler shoe.
The present invention is a kind of swash plate of rotating sloping disk type air condition compressor, described swash plate comprises matrix, inter coat and cover coat from inside to outside, described body material is middle-carbon steel or spheroidal graphite cast iron, described inter coat is Cuprum alloy, this inter coat is formed on matrix surface by powder metallurgical sintering process, described cover coat is tungsten disulfide solid lubricant agent film, and this cover coat is formed on matrix surface by spray sintering method technique.
In a preferred embodiment of the present invention, described midcoat thickness is 0.20~0.30mm, and the components by weight percent of its Cuprum alloy is: copper 76~80%, tin 10~12%, plumbous 10~12%.
In a preferred embodiment of the present invention, the operation that described powder metallurgical sintering process comprises has: pre-burning, precompressed, dark burning, pressure-sizing, the final burning; Wherein, deeply burning temperature is 600~800 ℃, and the pressure-sizing pressure maximum is 30kN.
In a preferred embodiment of the present invention, described cover coat thickness is 5~10um, and its tungsten disulfide solid lubricant agent film components by weight percent is: tungsten disulfide 90~99%, sulphur 1~10%.
In a preferred embodiment of the present invention, the operation that described spray sintering method technique comprises has: oil removal treatment, sand blast, cleaning by degreasing are processed, proportioning is released agent, spray sintering.
The present invention has disclosed a kind of swash plate of rotating sloping disk type air condition compressor, this swash plate selection is reasonable, coating process is advanced, cost of production is low, and the swash plate after cover coat has very high seizure resistance and wear resistance, has effectively avoided the phenomenon of killing between swash plate and crawler shoe.
The accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation:
Fig. 1 is the sectional view of embodiment of the present invention rotating sloping disk type air-conditioning compressor swashplate;
In accompanying drawing, the mark of each parts is as follows: 1, matrix, 2, inter coat, 3, cover coat.
Embodiment
Below in conjunction with accompanying drawing, preferred embodiment of the present invention is described in detail, thereby so that advantages and features of the invention can be easier to be it will be appreciated by those skilled in the art that, protection scope of the present invention is made to more explicit defining.
Fig. 1 is the sectional view of embodiment of the present invention rotating sloping disk type air-conditioning compressor swashplate; This swash plate comprises matrix 1, inter coat 2 and cover coat 3 from inside to outside, described matrix 1 material is middle-carbon steel or spheroidal graphite cast iron, described inter coat 2 is Cuprum alloy, this inter coat 2 is formed on matrix 1 surface by powder metallurgical sintering process, described cover coat 3 is tungsten disulfide solid lubricant agent film, and this cover coat 3 is formed on matrix 1 surface by spray sintering method technique.
Matrix 1 material of the rotating sloping disk type air-conditioning compressor swashplate that the present invention mentions can be selected 45# steel or QT500 cast iron, to guarantee the intensity of swash plate.Due to the wear resistance of swash plate matrix 1 material and all poor from slip, thus one deck composite material covered on the swash plate base material, can be in the situation that solid lubricant on surface wearing and tearing, crawler shoe and the sliding friction higher from slip of this layers composite metal material production.This composite material has been selected Cuprum alloy, and its components by weight percent is: copper 76~80%, tin 10~12%, plumbous 10~12%.This Cuprum alloy covers on the swash plate base material by powder metallurgical sintering process, and the operation that powder metallurgical sintering process comprises has: pre-burning, precompressed, dark burning, pressure-sizing, the final burning; Wherein, deeply burning temperature is 600~800 ℃, and the pressure-sizing pressure maximum is 30kN, and the Cuprum alloy thickness that is formed at swash plate matrix 1 surface after sintering is 0.20~0.30mm.This rotating sloping disk type air-conditioning compressor swashplate is by the compacting of sintering on matrix 1 copper alloy layer, utilize the outstanding greasy property of Cuprum alloy itself and the mechanical property of matrix 1 own, swash plate when running up, compressor is kept and the friction of the relative sliding of crawler shoe reduces, effectively reduced the possibility that adhesive wear and interlock occur between swash plate outer surface and crawler shoe, thereby improved the sliding capability of the surface of contact of swash plate and crawler shoe, extended the working life of compressor.
The rotating sloping disk type air-conditioning compressor swashplate that the present invention proposes selects tungsten disulfide solid lubricant agent film as cover coat 3, and these cover coat 3 components by weight percent are: tungsten disulfide 90~99%, sulphur 1~10%; It is upper that it adopts spray sintering method technique to be formed at swash plate matrix 1 surface, and this spray sintering method process implementing process is: first oil removal treatment is carried out in swash plate matrix 1 surface; Again sand blast is carried out in swash plate matrix 1 surface after oil removal treatment, increase surface roughness; Again degreasing, cleaning and oven dry are carried out in swash plate matrix 1 surface after sand blast; Then curing tungsten powder, sulphur powder are carried out to proportioning dilution, proportioning weight is: curing tungsten powder 90~99%, sulphur powder 1~10%; Finally by spraying equipment, by proportioning, good thinner is sprayed on swash plate matrix 1 surface above, and sinter molding, and cover coat 3 thickness that are formed at swash plate matrix 1 surface after sintering are 5~10um.Show excellent lubrication property between this rotating sloping disk type air-conditioning compressor swashplate and crawler shoe, the friction factor that crawler shoe slides on swash plate reduces greatly, thereby seizure resistance and the wear resistance of swash plate have been improved, especially under the severe working environment of unlubricated state, this swash plate and crawler shoe still can show fabulous sliding properties, effectively avoid killing between swash plate and crawler shoe, greatly improved the serviceability of swash plate and crawler shoe.
The present invention has disclosed a kind of swash plate of rotating sloping disk type air condition compressor, this swash plate selection is reasonable, coating process is advanced, cost of production is low, and the swash plate after cover coat has very high seizure resistance and wear resistance, has effectively avoided the phenomenon of killing between swash plate and crawler shoe.
The above; it is only the specific embodiment of the present invention; but protection scope of the present invention is not limited to this; any those of ordinary skill in the art are in the disclosed technical scope of the present invention; the variation that can expect without creative work or replacement, within all should being encompassed in protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain that claims were limited.

Claims (5)

1. the swash plate of a rotating sloping disk type air condition compressor, it is characterized in that, described swash plate comprises matrix, inter coat and cover coat from inside to outside, described body material is middle-carbon steel or spheroidal graphite cast iron, described inter coat is Cuprum alloy, this inter coat is formed on matrix surface by powder metallurgical sintering process, and described cover coat is tungsten disulfide solid lubricant agent film, and this cover coat is formed on matrix surface by spray sintering method technique.
2. the swash plate of rotating sloping disk type air condition compressor according to claim 1, is characterized in that, described midcoat thickness is 0.20~0.30mm, and the components by weight percent of its Cuprum alloy is: copper 76~80%, tin 10~12%, plumbous 10~12%.
3. the swash plate of rotating sloping disk type air condition compressor according to claim 1, is characterized in that, the operation that described powder metallurgical sintering process comprises has: pre-burning, precompressed, dark burning, pressure-sizing, the final burning; Wherein, deeply burning temperature is 600~800 ℃, and the pressure-sizing pressure maximum is 30kN.
4. the swash plate of rotating sloping disk type air condition compressor according to claim 1, is characterized in that, described cover coat thickness is 5~10um, and its tungsten disulfide solid lubricant agent film components by weight percent is: tungsten disulfide 90~99%, sulphur 1~10%.
5. the swash plate of rotating sloping disk type air condition compressor according to claim 1, is characterized in that, the operation that described spray sintering method technique comprises has: oil removal treatment, sand blast, cleaning by degreasing are processed, proportioning is released agent, spray sintering.
CN2013104437766A 2013-09-26 2013-09-26 Swash plate of rotating swash plate type air conditioner compressor Pending CN103470475A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104533747A (en) * 2015-01-04 2015-04-22 苏州华瑞汽车部件有限公司 Nodular cast iron flat inclined plate and manufacturing method thereof
CN108150379A (en) * 2016-12-06 2018-06-12 米巴烧结奥地利有限公司 For manufacturing the method for swash plate

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6189434B1 (en) * 1997-12-26 2001-02-20 Kabushiki Kaisha Toyoda Jidoshokki Seisakusho Single-headed piston type swash-plate-operated compressor and a method of producing a swash plate
CN1314549A (en) * 2000-03-17 2001-09-26 株式会社丰田自动织机制作所 Rotary oblique disc for compressor
CN2466380Y (en) * 2001-02-15 2001-12-19 上海易初通用机器有限公司 Piston swash plate compressor
CN2782981Y (en) * 2004-12-31 2006-05-24 上海三电贝洱汽车空调有限公司 Sloping can plate of compressor
CN101082331A (en) * 2006-06-01 2007-12-05 上海三电贝洱汽车空调有限公司 Glass magnetic force piston-type pump
CN101354025A (en) * 2007-07-27 2009-01-28 上海三电贝洱汽车空调有限公司 Oblique tray of oblique tray type compressor
CN101469687A (en) * 2007-12-24 2009-07-01 上海三电贝洱汽车空调有限公司 Swash plate of swash plate compressor

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6189434B1 (en) * 1997-12-26 2001-02-20 Kabushiki Kaisha Toyoda Jidoshokki Seisakusho Single-headed piston type swash-plate-operated compressor and a method of producing a swash plate
CN1314549A (en) * 2000-03-17 2001-09-26 株式会社丰田自动织机制作所 Rotary oblique disc for compressor
CN2466380Y (en) * 2001-02-15 2001-12-19 上海易初通用机器有限公司 Piston swash plate compressor
CN2782981Y (en) * 2004-12-31 2006-05-24 上海三电贝洱汽车空调有限公司 Sloping can plate of compressor
CN101082331A (en) * 2006-06-01 2007-12-05 上海三电贝洱汽车空调有限公司 Glass magnetic force piston-type pump
CN101354025A (en) * 2007-07-27 2009-01-28 上海三电贝洱汽车空调有限公司 Oblique tray of oblique tray type compressor
CN101469687A (en) * 2007-12-24 2009-07-01 上海三电贝洱汽车空调有限公司 Swash plate of swash plate compressor

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
李慕勤等: "《材料表面工程技术》", 31 August 2010, 化学工业出版社 *

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104533747A (en) * 2015-01-04 2015-04-22 苏州华瑞汽车部件有限公司 Nodular cast iron flat inclined plate and manufacturing method thereof
CN108150379A (en) * 2016-12-06 2018-06-12 米巴烧结奥地利有限公司 For manufacturing the method for swash plate
US10792733B2 (en) 2016-12-06 2020-10-06 Miba Sinter Austria Gmbh Method for producing a swashplate
CN108150379B (en) * 2016-12-06 2021-04-23 米巴烧结奥地利有限公司 Method for producing a swash plate

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Application publication date: 20131225