Summary of the invention
The invention provides a kind of preparation method of fluorine-containing PBT polyester fiber, the preparation method of the fluorine-containing PBT polyester POY fiber particularly providing a kind of benzene ring hydrogen to replaced by fluorine.Fluorine-containing PBT polyester of the present invention introduces fluorine atom on the main chain of polymer, therefore can well solve this kind of problem that wastes time and energy.Fluorine-containing PBT polyester described in the present invention is terephthalic acid (TPA) by contain fluorine atoms on phenyl ring and BDO, through the fluorine-containing polyester that over-churning and polycondensation obtain.By copolymerization method, hydrophobic antifouling modification is carried out to polyester, fundamentally can solve ageing, the problem such as durability and ABRASION RESISTANCE of hydrophobic antifouling polyester.
The invention provides following technical scheme:
A preparation for fluorine-containing PBT polyester POY fiber directly extrudes or make section by fluorine-containing PBT polyester melt to melt extrude through screw rod, cool, oil and reel obtained; Described fluorine-containing PBT polyester, refers to the polybutylene terephthalate (PBT) that benzene ring hydrogen replaced by fluorine, and be polytetrafluoro mutual-phenenyl two acid bromide two alcohol ester, its general structure is
Wherein n=70 ~ 150;
The filament number of described fluorine-containing PBT polyester POY fiber is 0.5 ~ 3.0dtex; Fracture strength is 2.0 ~ 3.5cN/dtex; Elongation at break is 90 ~ 130%;
Described by fluorine-containing PBT polyester melt through measuring, extruding, cool, oil and reel obtained fluorine-containing PBT polyester POY fiber, wherein:
The described temperature extruded is 265 ~ 285 DEG C;
The wind-warm syndrome of described cooling is 20 ~ 25 DEG C;
The described oil applying rate oiled is 0.42 ~ 1.5%;
The speed of described winding is 2700 ~ 3200m/min;
Described is cooled to lateral blowing or ring quenching, and temperature is 20 DEG C ~ 25 DEG C, and relative humidity is 65% ± 5%, and wind speed is 0.4 ~ 0.8m/s;
The described finish oiled is fluorine-containing polyester POY Finish for fiber, its component by weight:
Component A: atactic polyether, 50 ~ 60 parts;
B component: cithrol, 20 ~ 32 parts;
Component C: phosphate kalium salt, 10 ~ 15 parts;
Component D: perfluoroalkyl acrylate, 2 ~ 5 parts;
Finish preparation method:
By atactic polyether, be heated to 40 ~ 60 DEG C, cithrol, phosphate kalium salt and perfluoroalkyl acrylate are uniformly mixed, then join in atactic polyether, stir 1 ~ 2 hour, namely obtain fluorine-containing polyester fiber POY finish, adding water when finish uses is made into the emulsion that solid content is 8 ~ 10wt%.
In described fluorine-containing polyester POY Finish for fiber, component A atactic polyether is smooth agent: this material is the one in propylene glycol atactic polyether, butanols atactic polyether, laurate atactic polyether, lauryl alcohol atactic polyether and isomerous tridecanol atactic polyether.The good heat resistance of atactic polyether, be fuming few, coking is few, and flowing temperature is low, good stability, and coefficient of friction is low, and anti-shear ability is strong, and viscosity coefficient is low, can form the highly stable lubricant film with large absorption affinity and bearing capacity in polyester fibre surface.
In described fluorine-containing polyester POY Finish for fiber, B component cithrol is emulsifying agent: this material is the one in polyethylene glycol lauric acid monoester, polyethylene glycol laurate dibasic acid esters, polyethylene glycol oleic acid monoester and polyethylene glycol Glycol Oleic Acid Ester.Cithrol become oil film to have the performances such as good surface tension, interfacial tension, penetrability, dispersiveness and emulsibility, its composition finish can reduce between silk and silk, between silk and metal quiet/kinetic force of friction, for fluorine-containing polyester fiber provides certain antistatic behaviour, improve convergence.
In described fluorine-containing polyester POY Finish for fiber, component C phosphate kalium salt is antistatic additive: this material is the one in 1-isobutyl-3,5-dimethylhexylphosphoric acid sylvite, isomerous tridecanol polyoxyethylene ether phosphate kalium salt and ten tetracosanol phosphate kalium salts.In spinning process, easily produce a large amount of electrostatic, the generation being reduced static content by the flatness of fiber surface is inadequate, also needs the antistatic additive adding superior performance.Phosphate kalium salt is a kind of good antistatic additive, it is a kind of anion surfactant, is made up of hydrophobic group and hydrophilic radical, and hydrophobic grouping energy and polyester fibre surface combine, hydrophilic radical phosphate group upwards, can form the continuous moisture film of " interfacial agent-water ".Can effectively fall low-fiber coefficient of friction, increase the dielectric constant between friction piece, prevent electrostatic from occurring.
In described fluorine-containing polyester POY Finish for fiber, component D perfluoroalkyl acrylate is additive: this material is the one in perfluoro butyl ethyl propylene acid esters, perfluoro hexyl ethyl propylene acid esters, perfluorooctylethyl group acrylate, perfluoro butyl ethylmethyl acrylate, perfluoro hexyl ethylmethyl acrylate and perfluorooctylethyl group methacrylate.Its effect is the surface tension suitably reducing finish, makes it be easy to form uniform continuous oil film.Fluorinated acrylate has lower surface energy, and appropriate interpolation can lower the surface tension of finish, the wettability of finish and penetrability is greatly increased, is easy to the wetting and spreading at fiber, form uniform oil film.
Described fluorine-containing PBT polyester, refers to the polybutylene terephthalate (PBT) that benzene ring hydrogen replaced by fluorine, and be polytetrafluoro mutual-phenenyl two acid bromide two alcohol ester, its general structure is
Wherein n=70 ~ 150.
Described fluorine-containing PBT polyester melt refers to the fluorine-containing PBT polyester after melting, and the preparation method of described fluorine-containing PBT polyester is divided into esterification and polycondensation reaction two step; Concrete steps are:
Described esterification:
Adopt tetrafluoro terephthalic acid (TPA) and BDO as raw material, add inhibitor, after being made into uniform sizing material, carry out esterification; Esterification is pressurizeed in nitrogen atmosphere, and Stress control carries out being less than under absolute pressure 1KPa, and temperature is at 160 ~ 220 DEG C, and the time is 2 ~ 3 hours, and esterification water quantity of distillate reaches more than 90% of theoretical value for esterification terminal;
Described inhibitor is the one in magnesia, silica, calcium oxide, zinc oxide and manganese oxide; There is fluorine atom in the phenyl ring due to dicarboxylic acids used, the electronegativity of fluorine atom is large, in the conjugation of esterification stage fluorine atom, the acidity of dicarboxylic acids is strengthened, cause the activity of carboxyl in dicarboxylic acids to increase simultaneously, reaction speed is accelerated, and reaction speed increase easily makes side reaction produce, these side reaction products have larger impact to follow-up polycondensation reaction, particularly generate the end-cap product of alkene and aldehyde, constrain the increase of molecular weight of product; From experimental result, if do not add inhibitor, the molecular weight of polyesters of synthesis is on the low side, can not meet the demand of spinning and film forming; The speed added for controlling the esterification stage of inhibitor, decreases side reaction, improves the molecular weight of product, make to meet spinning requirement.
Usually, it is the hydrogen ion that ionized out by the dicarboxylic acids used catalyst as esterification in polyester esterification process, carry out self-catalyzed reaction, by regulating the temperature of esterification, pressure and the micromolecular speed ejecting its esterification of control, but the prerequisite of carrying out esterification under certain reaction temperature and pressure, just will can carry out esterification.When temperature is too low or pressure is inadequate, esterification can not carry out or speed extremely slow, thus affect follow-up technique.If the Small molecular in esterification is failed timely discharge and is easily caused unnecessary side reaction.In building-up process, due to the conjugation of fluorine, at esterification stage fluorine atom, the acidity of dicarboxylic acids is strengthened, cause the activity of carboxyl in dicarboxylic acids to increase, reaction speed is accelerated, and side reaction increases simultaneously, be difficult to control, and then affect the growth of molecular weight of product, therefore add inhibitor, namely by selecting metal oxide used to regulate.Described metal oxide can dissociate by the following two kinds mode:
Here M is metal ion, if the electronegativity of M is quite large, has stronger attraction, O-H key so just can be made to weaken to the duplet of oxonium ion, is conducive to reacting dissociation; On the contrary, if the electronegativity of M is little, so just alkali center will be generated.M-O-H is similar with amphoteric compound, when there being alkaline matter to exist, reacting and the mode by acid dissociation being carried out; And when acidic materials exist, then undertaken by the mode of alkali formula ionization.The M-O of back reaction from acid dissociation mode and alkali formula ionization mode
-and M
+visible, M
+as acid centre, its intensity only has direct relation with the electronegativity of metal ion, and M-O
-in O ion then relevant with the negative charge density on oxygen as the intensity at alkali center, negative charge density is larger, and intensity is also larger.Negative charge density on visible oxonium ion and metal ion electronegativity have close relationship, and metal ion electronegativity is less, and negative charge density is larger.So, acidity and the alkalescence of metal oxide have just all connected with the electronegativity of metal ion, and the oxide that the electronegativity of metal ion is large is mainly acid, and what electronegativity was little is then alkalescence.
Described polycondensation reaction:
Comprise polycondensation reaction low vacuum stage and polycondensation reaction high vacuum stage of Fig;
The described polycondensation reaction low vacuum stage, in esterification products, add catalyst and stabilizing agent, under the condition of negative pressure, start polycondensation reaction, this staged pressure is steadily evacuated to below absolute pressure 500Pa by normal pressure, temperature controls at 260 ~ 270 DEG C, and the reaction time is 40 ~ 60 minutes;
Described polycondensation reaction high vacuum stage of Fig, after the described polycondensation reaction low vacuum stage, continues to vacuumize, and makes reaction pressure be down to absolute pressure and is less than 100Pa, and reaction temperature controls at 270 ~ 275 DEG C, 3 ~ 4 hours reaction time.Polycondensation reaction to be as the criterion judgement reaction end with reactor stirring motor power or in-line viscometer reading.
As preferred technical scheme:
The preparation method of a kind of fluorine-containing PBT polyester POY fiber as above, the mol ratio of described butanediol and tetrafluoro terephthalic acid (TPA) is 1.4 ~ 2.0:1.
The preparation method of a kind of fluorine-containing PBT polyester POY fiber as above, described catalyst is selected from the one in butyl titanate, metatitanic acid four isopropyl ester, tetraethyl titanate, stannous acetate, dibutyltin diacetate, and catalyst amount is 0.01% ~ 0.05% of described tetrafluoro terephthalic acid (TPA) weight.
The preparation method of a kind of fluorine-containing PBT polyester POY fiber as above, described stabilizing agent is selected from the one in triphenyl phosphate, trimethyl phosphate and Trimethyl phosphite, and stabilizing agent dosage is 0.01% ~ 0.05% of described tetrafluoro terephthalic acid (TPA) weight.
The preparation method of a kind of fluorine-containing PBT polyester POY fiber as above, the addition of described inhibitor is 0.01% ~ 0.05% of described tetrafluoro terephthalic acid (TPA) weight.
In the esterification stage of the present invention, reaction end reaches theoretical value more than 90% by the water quantity of distillate produced actual in esterification to be grasped.Theoretical value is the quantity of distillate by gained water during chemical equation complete reaction.Because esterification is originally as reversible reaction, moreover raw material has residual in conveyance conduit, and along with the carrying out reacted, the viscosity of system increases, and the shipwreck that esterification can be caused to produce is therefrom to discharge.
In polycondensation reaction high vacuum stage of Fig of the present invention, the numerical value that reaction end reaches setting by reactor beater motor power and in-line viscometer calculation value is grasped.The setting numerical value of its reactor beater motor power of different devices and in-line viscometer calculation value is not necessarily identical, and the determination of setting numerical value can by obtaining the analysis of polyester slice.
The filament number of the novel fluorine PBT polyester POY fiber of gained of the present invention is 0.5 ~ 3.0dtex; Fracture strength is 2.0 ~ 3.5cN/dtex; Elongation at break is 90 ~ 130%.Due to the introducing of fluorine atom, improve super-hydrophobic, hydrophobic and oil repellent, the antifouling aspect performance of polyester material, at waterproof garment, in the Work Clothes manufacture of the Work Clothes born dirty and some special industry, have huge prospect.
Beneficial effect:
1, gained novel fluorine PBT polyester POY fiber contain fluorine atoms; due to the strong electronegativity of fluorine; high C-F bond energy and make final obtained copolyesters POY fiber have well heat-resisting, ageing-resistant to the shielding protection effect of carbochain, resistance to chemical attack and low electric capacity; low combustible; the performances such as low-refraction, also have some special electric property, as low-k simultaneously; the advantages such as high-insulativity, extend range of application.
2, gained novel fluorine PBT polyester POY fiber has certain structural stability and machinability.
3, gained novel fluorine PBT polyester POY fiber introduces fluorine atom by adopting, thus has hydrophobic antifouling characteristic.
4, gained novel fluorine PBT polyester POY fiber is by adopting modification by copolymerization, fundamentally solves the problems such as ageing, the durability of hydrophobic antifouling polyester and ABRASION RESISTANCE.
Detailed description of the invention
Below in conjunction with detailed description of the invention, set forth the present invention further.Should be understood that these embodiments are only not used in for illustration of the present invention to limit the scope of the invention.In addition should be understood that those skilled in the art can make various changes or modifications the present invention, and these equivalent form of values fall within the application's appended claims limited range equally after the content of having read the present invention's instruction.
A kind of fluorine-containing PBT polyester POY fiber is through measuring, extruding, cool, oil and reel obtained by fluorine-containing PBT polyester melt; The polytrimethylene terephthalate that described fluorine-containing PBT polyester benzene ring hydrogen replaced by fluorine, be polytetrafluoro propylene glycol ester terephthalate, its general structure is
Wherein n=70 ~ 200.
The fluorine-containing PBT polyester POY fiber of one as above, the filament number of described fluorine-containing PBT polyester POY fiber is 0.5 ~ 3.0dtex; Fracture strength is 2.0 ~ 3.5cN/dtex; Elongation at break is 90 ~ 130%.
Embodiment 1
A preparation method for fluorine-containing PBT polyester, is divided into esterification and polycondensation reaction two step.Concrete steps are:
Described esterification:
Adopt mol ratio be 1 of 1.3:1,3 propylene glycol and tetrafluoro terephthalic acid (TPA) as raw material, add the manganese oxide of 0.01% of tetrafluoro terephthalic acid (TPA) weight simultaneously, after being made into uniform sizing material, carry out esterification; Esterification is in nitrogen atmosphere, and Stress control is at 0.3MPa, and temperature controls at 260 DEG C, and esterification water quantity of distillate reaches 90% of theoretical value for esterification terminal.
Described polycondensation reaction:
Comprise polycondensation reaction low vacuum stage and polycondensation reaction high vacuum stage of Fig:
The described polycondensation reaction low vacuum stage, the stabilizing agent triphenyl phosphate of the catalyst butyl titanate-magnesium acetate of 0.01% of tetrafluoro terephthalic acid (TPA) weight and 0.01% of tetrafluoro terephthalic acid (TPA) weight is added in esterification products, polycondensation reaction is started under the condition of negative pressure, this staged pressure is steadily evacuated to absolute pressure by normal pressure and is less than 500Pa, temperature controls at 265 DEG C, and the reaction time is 50 minutes.
Described polycondensation reaction high vacuum stage of Fig, after the described polycondensation reaction low vacuum stage, continues to vacuumize, and makes reaction pressure be down to absolute pressure and is less than 100Pa, and reaction temperature controls at 270 DEG C, 4 hours reaction time.Polycondensation reaction to be as the criterion judgement reaction end with reactor stirring motor power or in-line viscometer reading.
Prepare the method for POY fiber:
Directly to be extruded, cool, oil and reel obtained POY fiber by described fluorine-containing PBT polyester melt; Wherein, the temperature extruded described in is 265 DEG C; Described is cooled to lateral blowing cooling, and temperature is 25 DEG C, and relative humidity is 60%, and wind speed is 0.4m/s; The emulsion of the described fluorine-containing polyester POY Finish for fiber adopted containing 8wt% that oils; The preparation of fluorine-containing polyester POY Finish for fiber: its component by weight, get 60 parts of propylene glycol atactic polyethers, be heated to 60 DEG C, 20 parts of polyethylene glycol lauric acid monoesters, 15 parts of 1-isobutyl-3,5-dimethylhexylphosphoric acid sylvite and 5 parts of perfluoro butyl ethyl propylene acid esters are uniformly mixed, then join in propylene glycol atactic polyether, stir 1 hour, namely obtain fluorine-containing polyester fiber POY finish; The described oil applying rate oiled is 0.42%; The speed of described winding is 3000m/min; Final obtained fluorine-containing PBT polyester POY fiber, filament number is 2.0dtex; Fracture strength is 3.0cN/dtex; Elongation at break is 130%.
Embodiment 2
A preparation method for fluorine-containing PBT polyester, is divided into esterification and polycondensation reaction two step.Concrete steps are:
Described esterification:
Adopt mol ratio be 1 of 1.4:1,3 propylene glycol and tetrafluoro terephthalic acid (TPA) as raw material, add the magnesia of 0.02% of tetrafluoro terephthalic acid (TPA) weight simultaneously, after being made into uniform sizing material, carry out esterification; Esterification is in nitrogen atmosphere, and Stress control is at 0.3MPa, and temperature controls at 260 DEG C, and esterification water quantity of distillate reaches 90% of theoretical value for esterification terminal.
Described polycondensation reaction:
Comprise polycondensation reaction low vacuum stage and polycondensation reaction high vacuum stage of Fig:
The described polycondensation reaction low vacuum stage, the stabilizing agent triphenyl phosphate of the catalyst metatitanic acid four isopropyl esters-magnesium acetate of 0.02% of tetrafluoro terephthalic acid (TPA) weight and 0.02% of tetrafluoro terephthalic acid (TPA) weight is added in esterification products, polycondensation reaction is started under the condition of negative pressure, this staged pressure is steadily evacuated to absolute pressure by normal pressure and is less than 400Pa, temperature controls at 265 DEG C, and the reaction time is 50 minutes.
Described polycondensation reaction high vacuum stage of Fig, after the described polycondensation reaction low vacuum stage, continues to vacuumize, and makes reaction pressure be down to absolute pressure and is less than 100Pa, and reaction temperature controls at 270 DEG C, 4 hours reaction time.Polycondensation reaction to be as the criterion judgement reaction end with reactor stirring motor power or in-line viscometer reading.
Prepare the method for POY fiber:
Directly to be extruded, cool, oil and reel obtained POY fiber by described fluorine-containing PBT polyester melt; Wherein, the temperature extruded described in is 285 DEG C; Described is cooled to lateral blowing cooling, and temperature is 20 DEG C, and relative humidity is 70%, and wind speed is 0.8m/s; The emulsion of the described fluorine-containing polyester POY Finish for fiber adopted containing 9wt% that oils; The preparation of fluorine-containing polyester POY Finish for fiber: its component by weight, get 50 parts of butanols atactic polyethers, be heated to 40 DEG C, 32 parts of polyethylene glycol laurate dibasic acid esters, 15 parts of isomerous tridecanol polyoxyethylene ether phosphate kalium salts and 3 parts of perfluoro hexyl ethyl propylene acid esters are uniformly mixed, then join in butanols atactic polyether, stir 2 hours, namely obtain fluorine-containing polyester fiber POY finish; The described oil applying rate oiled is 1.5%; The speed of described winding is 3100m/min; Final obtained fluorine-containing PBT polyester POY fiber, filament number is 2.0dtex; Fracture strength is 2.3cN/dtex; Elongation at break is 120%.
Embodiment 3
A preparation method for fluorine-containing PBT polyester, is divided into esterification and polycondensation reaction two step.Concrete steps are:
Described esterification:
Adopt mol ratio be 1 of 1.6:1,3 propylene glycol and tetrafluoro terephthalic acid (TPA) as raw material, add the silica of 0.05% of tetrafluoro terephthalic acid (TPA) weight simultaneously, after being made into uniform sizing material, carry out esterification; Esterification is in nitrogen atmosphere, and Stress control is at 0.2MPa, and temperature controls at 255 DEG C, and esterification water quantity of distillate reaches 90% of theoretical value for esterification terminal.
Described polycondensation reaction:
Comprise polycondensation reaction low vacuum stage and polycondensation reaction high vacuum stage of Fig:
The described polycondensation reaction low vacuum stage, the stabilizing agent trimethyl phosphate of the catalyst tetraethyl titanate-magnesium acetate of 0.03% of tetrafluoro terephthalic acid (TPA) weight and 0.03% of tetrafluoro terephthalic acid (TPA) weight is added in esterification products, polycondensation reaction is started under the condition of negative pressure, this staged pressure is steadily evacuated to absolute pressure by normal pressure and is less than 400Pa, temperature controls at 260 DEG C, and the reaction time is 45 minutes.
Described polycondensation reaction high vacuum stage of Fig, after the described polycondensation reaction low vacuum stage, continues to vacuumize, and makes reaction pressure be down to absolute pressure and is less than 80Pa, and reaction temperature controls at 270 DEG C, 3.5 hours reaction time.Polycondensation reaction to be as the criterion judgement reaction end with reactor stirring motor power or in-line viscometer reading.
Prepare the method for POY fiber:
Directly to be extruded, cool, oil and reel obtained POY fiber by described fluorine-containing PBT polyester melt; Wherein, the temperature extruded described in is 275 DEG C; Described is cooled to lateral blowing cooling, and temperature is 22 DEG C, and relative humidity is 65%, and wind speed is 0.6m/s; The emulsion of the described fluorine-containing polyester POY Finish for fiber adopted containing 10wt% that oils; The preparation of fluorine-containing polyester POY Finish for fiber: its component by weight, get 58 parts of laurate atactic polyethers, be heated to 60 DEG C, 30 parts of polyethylene glycol oleic acid monoesters, 10 part of ten tetracosanol phosphate kalium salt and 2 parts of perfluorooctylethyl group acrylate are uniformly mixed, then join in propylene glycol atactic polyether, stir 1 hour, namely obtain fluorine-containing polyester fiber POY finish; The described oil applying rate oiled is 0.96%; The speed of described winding is 3200m/min; Final obtained fluorine-containing PBT polyester POY fiber, filament number is 1.5dtex; Fracture strength is 2.6cN/dtex; Elongation at break is 110%.
Embodiment 4
A preparation method for fluorine-containing PBT polyester, is divided into esterification and polycondensation reaction two step.Concrete steps are:
Described esterification:
Adopt mol ratio be 1 of 1.8:1,3 propylene glycol and tetrafluoro terephthalic acid (TPA) as raw material, add the zinc oxide of 0.04% of tetrafluoro terephthalic acid (TPA) weight simultaneously, after being made into uniform sizing material, carry out esterification; Esterification is in nitrogen atmosphere, and Stress control is at 0.2MPa, and temperature controls at 250 DEG C, and esterification water quantity of distillate reaches 90% of theoretical value for esterification terminal.
Described polycondensation reaction:
Comprise polycondensation reaction low vacuum stage and polycondensation reaction high vacuum stage of Fig:
The described polycondensation reaction low vacuum stage, the stabilizing agent trimethyl phosphate of the sub-tin of catalyst acetic acid of 0.04% of tetrafluoro terephthalic acid (TPA) weight and 0.04% of tetrafluoro terephthalic acid (TPA) weight is added in esterification products, polycondensation reaction is started under the condition of negative pressure, this staged pressure is steadily evacuated to absolute pressure by normal pressure and is less than 300Pa, temperature controls at 270 DEG C, and the reaction time is 40 minutes.
Described polycondensation reaction high vacuum stage of Fig, after the described polycondensation reaction low vacuum stage, continues to vacuumize, and makes reaction pressure be down to absolute pressure and is less than 60Pa, and reaction temperature controls at 275 DEG C, 3 hours reaction time.Polycondensation reaction to be as the criterion judgement reaction end with reactor stirring motor power or in-line viscometer reading.
Prepare the method for POY fiber:
Directly to be extruded, cool, oil and reel obtained POY fiber by described fluorine-containing PBT polyester melt; Wherein, the temperature extruded described in is 265 DEG C; Described is cooled to lateral blowing cooling, and temperature is 25 DEG C, and relative humidity is 60%, and wind speed is 0.4m/s; The emulsion of the described fluorine-containing polyester POY Finish for fiber adopted containing 8wt% that oils; The preparation of fluorine-containing polyester POY Finish for fiber: its component by weight, get 50 parts of lauryl alcohol atactic polyethers, be heated to 50 DEG C, 32 parts of polyethylene glycol Glycol Oleic Acid Ester, 13 parts of 1-isobutyl-3,5-dimethylhexylphosphoric acid sylvite and 5 parts of perfluoro butyl ethylmethyl acrylate are uniformly mixed, then join in propylene glycol atactic polyether, stir 1 hour, namely obtain fluorine-containing polyester fiber POY finish; The described oil applying rate oiled is 1.5%; The speed of described winding is 3300m/min; Final obtained fluorine-containing PBT polyester POY fiber, filament number is 0.5dtex; Fracture strength is 3.2cN/dtex; Elongation at break is 100%.
Embodiment 5
A preparation method for fluorine-containing PBT polyester, is divided into esterification and polycondensation reaction two step.Concrete steps are:
Described esterification:
Adopt mol ratio be 1 of 2.0:1,3 propylene glycol and tetrafluoro terephthalic acid (TPA) as raw material, add the calcium oxide of 0.03% of tetrafluoro terephthalic acid (TPA) weight simultaneously, after being made into uniform sizing material, carry out esterification; Esterification is in nitrogen atmosphere, and Stress control is at normal pressure, and temperature controls at 255 DEG C, and esterification water quantity of distillate reaches 90% of theoretical value for esterification terminal.
Described polycondensation reaction:
Comprise polycondensation reaction low vacuum stage and polycondensation reaction high vacuum stage of Fig:
The described polycondensation reaction low vacuum stage, the stabilizing agent Trimethyl phosphite of the catalyst dibutyltin diacetate of 0.05% of tetrafluoro terephthalic acid (TPA) weight and 0.05% of tetrafluoro terephthalic acid (TPA) weight is added in esterification products, polycondensation reaction is started under the condition of negative pressure, this staged pressure is steadily evacuated to absolute pressure by normal pressure and is less than 300Pa, temperature controls at 265 DEG C, and the reaction time is 30 minutes.
Described polycondensation reaction high vacuum stage of Fig, after the described polycondensation reaction low vacuum stage, continues to vacuumize, and makes reaction pressure be down to absolute pressure and is less than 50Pa, and reaction temperature controls at 275 DEG C, 3 hours reaction time.Polycondensation reaction to be as the criterion judgement reaction end with reactor stirring motor power or in-line viscometer reading.
Prepare the method for POY fiber:
Directly to be extruded, cool, oil and reel obtained POY fiber by described fluorine-containing PBT polyester melt; Wherein, the temperature extruded described in is 285 DEG C; Described is cooled to lateral blowing cooling, and temperature is 20 DEG C, and relative humidity is 70%, and wind speed is 0.8m/s; The emulsion of the described fluorine-containing polyester POY Finish for fiber adopted containing 8wt% that oils; The preparation of fluorine-containing polyester POY Finish for fiber: its component by weight, get 55 parts of isomerous tridecanol atactic polyethers, be heated to 55 DEG C, 25 parts of polyethylene glycol laurate dibasic acid esters, 15 parts of 1-isobutyl-3,5-dimethylhexylphosphoric acid sylvite and 5 parts of perfluoro hexyl ethylmethyl acrylate are uniformly mixed, then join in propylene glycol atactic polyether, stir 2 hours, namely obtain fluorine-containing polyester fiber POY finish; The described oil applying rate oiled is 0.42%; The speed of described winding is 3500m/min; Final obtained fluorine-containing PBT polyester POY fiber, filament number is 1.0dtex; Fracture strength is 3.5cN/dtex; Elongation at break is 90%.
Embodiment 6
A preparation method for fluorine-containing PBT polyester, is divided into esterification and polycondensation reaction two step.Concrete steps are:
Described esterification:
Adopt mol ratio be 1 of 1.3:1,3 propylene glycol and tetrafluoro terephthalic acid (TPA) as raw material, add the magnesia of 0.05% of tetrafluoro terephthalic acid (TPA) weight simultaneously, after being made into uniform sizing material, carry out esterification; Esterification is in nitrogen atmosphere, and Stress control is at 0.3MPa, and temperature controls at 260 DEG C, and esterification water quantity of distillate reaches 90% of theoretical value for esterification terminal.
Described polycondensation reaction:
Comprise polycondensation reaction low vacuum stage and polycondensation reaction high vacuum stage of Fig:
The described polycondensation reaction low vacuum stage, the stabilizing agent triphenyl phosphate of the catalyst butyl titanate-magnesium acetate of 0.01% of tetrafluoro terephthalic acid (TPA) weight and 0.01% of tetrafluoro terephthalic acid (TPA) weight is added in esterification products, polycondensation reaction is started under the condition of negative pressure, this staged pressure is steadily evacuated to absolute pressure by normal pressure and is less than 500Pa, temperature controls at 265 DEG C, and the reaction time is 50 minutes.
Described polycondensation reaction high vacuum stage of Fig, after the described polycondensation reaction low vacuum stage, continues to vacuumize, and makes reaction pressure be down to absolute pressure and is less than 100Pa, and reaction temperature controls at 270 DEG C, 4 hours reaction time.Polycondensation reaction to be as the criterion judgement reaction end with reactor stirring motor power or in-line viscometer reading.The discharging when polymer viscosity reaches desirable value, through Cast Strip, cooling, pelletizing, namely obtain fluorine-containing PBT polyester section.
Prepare the method for POY fiber:
Cut into slices by described fluorine-containing PBT polyester to melt extrude through screw rod, cool, oil and reel obtained POY fiber; Wherein, the temperature extruded described in is 265 DEG C; Described is cooled to ring quenching, and temperature is 25 DEG C, and relative humidity is 60%, and wind speed is 0.4m/s; The emulsion of the described fluorine-containing polyester POY Finish for fiber adopted containing 8wt% that oils; The preparation of fluorine-containing polyester POY Finish for fiber: its component by weight, get 60 parts of propylene glycol atactic polyethers, be heated to 45 DEG C, 20 parts of polyethylene glycol oleic acid monoesters, 15 parts of 1-isobutyl-3,5-dimethylhexylphosphoric acid sylvite and 5 parts of perfluorooctylethyl group methacrylates are uniformly mixed, then join in propylene glycol atactic polyether, stir 1 hour, namely obtain fluorine-containing polyester fiber POY finish; The described oil applying rate oiled is 0.42%; The speed of described winding is 3000m/min; Final obtained fluorine-containing PBT polyester POY fiber, filament number is 3.0dtex; Fracture strength is 2.0cN/dtex; Elongation at break is 130%.
Embodiment 7
A preparation method for fluorine-containing PBT polyester, is divided into esterification and polycondensation reaction two step.Concrete steps are:
Described esterification:
Adopt mol ratio be 1 of 1.4:1,3 propylene glycol and tetrafluoro terephthalic acid (TPA) as raw material, add the silica of 0.02% of tetrafluoro terephthalic acid (TPA) weight simultaneously, after being made into uniform sizing material, carry out esterification; Esterification is in nitrogen atmosphere, and Stress control is at 0.3MPa, and temperature controls at 260 DEG C, and esterification water quantity of distillate reaches 90% of theoretical value for esterification terminal.
Described polycondensation reaction:
Comprise polycondensation reaction low vacuum stage and polycondensation reaction high vacuum stage of Fig:
The described polycondensation reaction low vacuum stage, the stabilizing agent triphenyl phosphate of the catalyst metatitanic acid four isopropyl esters-magnesium acetate of 0.02% of tetrafluoro terephthalic acid (TPA) weight and 0.02% of tetrafluoro terephthalic acid (TPA) weight is added in esterification products, polycondensation reaction is started under the condition of negative pressure, this staged pressure is steadily evacuated to absolute pressure by normal pressure and is less than 400Pa, temperature controls at 265 DEG C, and the reaction time is 50 minutes.
Described polycondensation reaction high vacuum stage of Fig, after the described polycondensation reaction low vacuum stage, continues to vacuumize, and makes reaction pressure be down to absolute pressure and is less than 100Pa, and reaction temperature controls at 270 DEG C, 4 hours reaction time.Polycondensation reaction to be as the criterion judgement reaction end with reactor stirring motor power or in-line viscometer reading.The discharging when polymer viscosity reaches desirable value, through Cast Strip, cooling, pelletizing, namely obtain fluorine-containing PBT polyester section.
Prepare the method for POY fiber:
Cut into slices by described fluorine-containing PBT polyester to melt extrude through screw rod, cool, oil and reel obtained POY fiber; Wherein, the temperature extruded described in is 285 DEG C; Described is cooled to ring quenching, and temperature is 20 DEG C, and relative humidity is 70%, and wind speed is 0.8m/s; The emulsion of the described fluorine-containing polyester POY Finish for fiber adopted containing 8wt% that oils; The preparation of fluorine-containing polyester POY Finish for fiber: its component by weight, get 50 parts of butanols atactic polyethers, be heated to 40 DEG C, 32 parts of polyethylene glycol laurate dibasic acid esters, 15 parts of isomerous tridecanol polyoxyethylene ether phosphate kalium salts and 3 parts of perfluoro hexyl ethyl propylene acid esters are uniformly mixed, then join in butanols atactic polyether, stir 2 hours, namely obtain fluorine-containing polyester fiber POY finish; The described oil applying rate oiled is 1.5%; The speed of described winding is 3100m/min; Final obtained fluorine-containing PBT polyester POY fiber, filament number is 2.0dtex; Fracture strength is 2.3cN/dtex; Elongation at break is 120%.
Embodiment 8
A preparation method for fluorine-containing PBT polyester, is divided into esterification and polycondensation reaction two step.Concrete steps are:
Described esterification:
Adopt mol ratio be 1 of 1.6:1,3 propylene glycol and tetrafluoro terephthalic acid (TPA) as raw material, add the calcium oxide of 0.05% of tetrafluoro terephthalic acid (TPA) weight simultaneously, after being made into uniform sizing material, carry out esterification; Esterification is in nitrogen atmosphere, and Stress control is at 0.2MPa, and temperature controls at 255 DEG C, and esterification water quantity of distillate reaches 90% of theoretical value for esterification terminal.
Described polycondensation reaction:
Comprise polycondensation reaction low vacuum stage and polycondensation reaction high vacuum stage of Fig:
The described polycondensation reaction low vacuum stage, the stabilizing agent trimethyl phosphate of the catalyst tetraethyl titanate-magnesium acetate of 0.03% of tetrafluoro terephthalic acid (TPA) weight and 0.03% of tetrafluoro terephthalic acid (TPA) weight is added in esterification products, polycondensation reaction is started under the condition of negative pressure, this staged pressure is steadily evacuated to absolute pressure by normal pressure and is less than 400Pa, temperature controls at 260 DEG C, and the reaction time is 45 minutes.
Described polycondensation reaction high vacuum stage of Fig, after the described polycondensation reaction low vacuum stage, continues to vacuumize, and makes reaction pressure be down to absolute pressure and is less than 80Pa, and reaction temperature controls at 270 DEG C, 3.5 hours reaction time.Polycondensation reaction to be as the criterion judgement reaction end with reactor stirring motor power or in-line viscometer reading.The discharging when polymer viscosity reaches desirable value, through Cast Strip, cooling, pelletizing, namely obtain fluorine-containing PBT polyester section.
Prepare the method for POY fiber:
Cut into slices by described fluorine-containing PBT polyester to melt extrude through screw rod, cool, oil and reel obtained POY fiber; Wherein, the temperature extruded described in is 275 DEG C; Described is cooled to ring quenching, and temperature is 22 DEG C, and relative humidity is 65%, and wind speed is 0.6m/s; The emulsion of the described fluorine-containing polyester POY Finish for fiber adopted containing 8wt% that oils; The preparation of fluorine-containing polyester POY Finish for fiber: its component by weight, get 60 parts of propylene glycol atactic polyethers, be heated to 60 DEG C, 20 parts of polyethylene glycol lauric acid monoesters, 15 parts of 1-isobutyl-3,5-dimethylhexylphosphoric acid sylvite and 5 parts of perfluoro butyl ethyl propylene acid esters are uniformly mixed, then join in propylene glycol atactic polyether, stir 1 hour, namely obtain fluorine-containing polyester fiber POY finish; The described oil applying rate oiled is 0.96%; The speed of described winding is 3200m/min; Final obtained fluorine-containing PBT polyester POY fiber, filament number is 1.5dtex; Fracture strength is 2.6cN/dtex; Elongation at break is 110%.
Embodiment 9
A preparation method for fluorine-containing PBT polyester, is divided into esterification and polycondensation reaction two step.Concrete steps are:
Described esterification:
Adopt mol ratio be 1 of 1.8:1,3 propylene glycol and tetrafluoro terephthalic acid (TPA) as raw material, add the zinc oxide of 0.01% of tetrafluoro terephthalic acid (TPA) weight simultaneously, after being made into uniform sizing material, carry out esterification; Esterification is in nitrogen atmosphere, and Stress control is at 0.2MPa, and temperature controls at 250 DEG C, and esterification water quantity of distillate reaches 90% of theoretical value for esterification terminal.
Described polycondensation reaction:
Comprise polycondensation reaction low vacuum stage and polycondensation reaction high vacuum stage of Fig:
The described polycondensation reaction low vacuum stage, the stabilizing agent trimethyl phosphate of the sub-tin of catalyst acetic acid of 0.04% of tetrafluoro terephthalic acid (TPA) weight and 0.04% of tetrafluoro terephthalic acid (TPA) weight is added in esterification products, polycondensation reaction is started under the condition of negative pressure, this staged pressure is steadily evacuated to absolute pressure by normal pressure and is less than 300Pa, temperature controls at 270 DEG C, and the reaction time is 40 minutes.
Described polycondensation reaction high vacuum stage of Fig, after the described polycondensation reaction low vacuum stage, continues to vacuumize, and makes reaction pressure be down to absolute pressure and is less than 60Pa, and reaction temperature controls at 275 DEG C, 3 hours reaction time.Polycondensation reaction to be as the criterion judgement reaction end with reactor stirring motor power or in-line viscometer reading.The discharging when polymer viscosity reaches desirable value, through Cast Strip, cooling, pelletizing, namely obtain fluorine-containing PBT polyester section.
Prepare the method for POY fiber:
Cut into slices by described fluorine-containing PBT polyester to melt extrude through screw rod, cool, oil and reel obtained POY fiber; Wherein, the temperature extruded described in is 265 DEG C; Described is cooled to ring quenching, and temperature is 25 DEG C, and relative humidity is 60%, and wind speed is 0.4m/s; The emulsion of the described fluorine-containing polyester POY Finish for fiber adopted containing 8wt% that oils; The preparation of fluorine-containing polyester POY Finish for fiber: its component by weight, get 50 parts of lauryl alcohol atactic polyethers, be heated to 50 DEG C, 32 parts of polyethylene glycol Glycol Oleic Acid Ester, 13 parts of 1-isobutyl-3,5-dimethylhexylphosphoric acid sylvite and 5 parts of perfluoro butyl ethylmethyl acrylate are uniformly mixed, then join in propylene glycol atactic polyether, stir 1 hour, namely obtain fluorine-containing polyester fiber POY finish; The described oil applying rate oiled is 1.5%; The speed of described winding is 3300m/min; Final obtained fluorine-containing PBT polyester POY fiber, filament number is 0.5dtex; Fracture strength is 3.2cN/dtex; Elongation at break is 100%.
Embodiment 10
A preparation method for fluorine-containing PBT polyester, is divided into esterification and polycondensation reaction two step.Concrete steps are:
Described esterification:
Adopt mol ratio be 1 of 2.0:1,3 propylene glycol and tetrafluoro terephthalic acid (TPA) as raw material, add the manganese oxide of 0.03% of tetrafluoro terephthalic acid (TPA) weight simultaneously, after being made into uniform sizing material, carry out esterification; Esterification is in nitrogen atmosphere, and Stress control is at normal pressure, and temperature controls at 255 DEG C, and esterification water quantity of distillate reaches 90% of theoretical value for esterification terminal.
Described polycondensation reaction:
Comprise polycondensation reaction low vacuum stage and polycondensation reaction high vacuum stage of Fig:
The described polycondensation reaction low vacuum stage, the stabilizing agent Trimethyl phosphite of the catalyst dibutyltin diacetate of 0.05% of tetrafluoro terephthalic acid (TPA) weight and 0.05% of tetrafluoro terephthalic acid (TPA) weight is added in esterification products, polycondensation reaction is started under the condition of negative pressure, this staged pressure is steadily evacuated to absolute pressure by normal pressure and is less than 300Pa, temperature controls at 265 DEG C, and the reaction time is 30 minutes.
Described polycondensation reaction high vacuum stage of Fig, after the described polycondensation reaction low vacuum stage, continues to vacuumize, and makes reaction pressure be down to absolute pressure and is less than 50Pa, and reaction temperature controls at 275 DEG C, 3 hours reaction time.Polycondensation reaction to be as the criterion judgement reaction end with reactor stirring motor power or in-line viscometer reading.The discharging when polymer viscosity reaches desirable value, through Cast Strip, cooling, pelletizing, namely obtain fluorine-containing PBT polyester section.
Prepare the method for POY fiber:
Cut into slices by described fluorine-containing PBT polyester to melt extrude through screw rod, cool, oil and reel obtained POY fiber; Wherein, the temperature extruded described in is 285 DEG C; Described is cooled to ring quenching, and temperature is 20 DEG C, and relative humidity is 70%, and wind speed is 0.8m/s; The emulsion of the described fluorine-containing polyester POY Finish for fiber adopted containing 8wt% that oils; The preparation of fluorine-containing polyester POY Finish for fiber: its component by weight, get 60 parts of propylene glycol atactic polyethers, be heated to 45 DEG C, 20 parts of polyethylene glycol oleic acid monoesters, 15 parts of 1-isobutyl-3,5-dimethylhexylphosphoric acid sylvite and 5 parts of perfluorooctylethyl group methacrylates are uniformly mixed, then join in propylene glycol atactic polyether, stir 1 hour, namely obtain fluorine-containing polyester fiber POY finish; The described oil applying rate oiled is 0.42%; The speed of described winding is 3500m/min; Final obtained fluorine-containing PBT polyester POY fiber, filament number is 1.0dtex; Fracture strength is 3.5cN/dtex; Elongation at break is 90%.