CN103467698A - Special environment-friendly PU plate for car roof - Google Patents

Special environment-friendly PU plate for car roof Download PDF

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Publication number
CN103467698A
CN103467698A CN2013103708224A CN201310370822A CN103467698A CN 103467698 A CN103467698 A CN 103467698A CN 2013103708224 A CN2013103708224 A CN 2013103708224A CN 201310370822 A CN201310370822 A CN 201310370822A CN 103467698 A CN103467698 A CN 103467698A
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China
Prior art keywords
polyethers
roof
special environment
parts
silicone oil
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CN2013103708224A
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Chinese (zh)
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CN103467698B (en
Inventor
董志方
朱维珍
郭焕祥
王冲
尹立健
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YANTAI ZHENGHAI AUTOMOTIVE INTERIOR CO Ltd
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YANTAI ZHENGHAI AUTOMOTIVE INTERIOR CO Ltd
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Publication of CN103467698A publication Critical patent/CN103467698A/en
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  • Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
  • Polyurethanes Or Polyureas (AREA)

Abstract

The invention discloses a special environment-friendly PU plate for a car roof. The special environment-friendly PU plate is characterized in that the special environment-friendly PU plate is made from the following raw materials in parts by weight: 100 parts of mixture of polyether glycol and polyester polyol, 1 to 3 parts of mixed silicone oil, 0.1 to 0.5 part of reaction type catalyst and 2 to 5 parts foaming agent; all raw materials are mixed uniformly for making a materia A l; the material A reacts with 140 to 160 parts by weight of a modified material B to generate a large foam block; the PU plate is obtained after the large foam block is cut into pieces; the PU plate is used as the raw material for producing the car roof, and has excellent environmental performance, and has the advantages of good toughness and high dimensional stability during forming.

Description

A kind of roof of the vehicle special environment friendly PU plate
Technical field:
The present invention relates to the polyurethane foam technical field, is a kind of roof of the vehicle special environment friendly PU plate specifically, is applicable to the internal decoration of car ceiling that the feature of environmental protection is had relatively high expectations.
Background technology:
As everyone knows, in-car air quality not only endangers the healthy of human consumer, also affects the directly perceived evaluation of test ride personnel (being mainly the human consumer) to new car, therefore, each automotive OEM is all attached great importance to automotive interior material, and has formulated strict automotive interior material distribution performance testing standard.
Along with people are more and more higher to the requirement of the feature of environmental protection, the automobile industry a series of policy that also released one after another, low VOC has become the direction that the auto-parts business makes great efforts.Mainly comprise the materials such as benzene, toluene, ethylbenzene, dimethylbenzene, vinylbenzene, formaldehyde, acetaldehyde, propenal in the VOC test item.A lot of producers are the content that the method by the PU foam being carried out to aftertreatment reduces above-mentioned small-molecule substance in the PU cystose, and this method wastes time and energy and DeGrain.Accomplish that by the content that reduces objectionable impurities in chemical raw material the standard of low VOC is just becoming a popular research topic of urethane industry.
Summary of the invention:
The objective of the invention is to overcome the deficiency of above-mentioned prior art, and a kind of roof of the vehicle special environment friendly PU plate is provided, mainly solve the higher problem of existing polyurethane foam board harmful substance contents.
Technical scheme of the present invention is: a kind of environment-friendly type PU plate of roof of the vehicle special use, its special character is that it is made by the raw material of following weight proportioning, 100 parts, the mixture of polyether glycol and polyester polyol, mix silicone oil 1-3 part, response type catalyzer 0.1-0.5 part, whipping agent 2-5 part, modification B material 140-160 part.
Further, described a kind of roof of the vehicle special environment friendly PU plate, its special character is that it is made by the raw material of following weight proportioning, 100 parts, the mixture of polyether glycol and polyester polyol, mixes 2 parts of silicone oil, 0.3 part of response type catalyzer, 3 parts of whipping agents, 155 parts, modification B material.
Further, described polyether glycol and the mixture of polyester polyol are that 2-3 kind polyether glycol and 1-2 kind polyester polyol in polyethers 450, polyethers 330N, polyethers 4701, polyethers 625, polyethers 3050, polyethers 303, phthalic anhydride polyester 3152, phthalic anhydride polyester L350 mixes.
Further, described mixing silicone oil is the mixing of silicone oil and soft bubble silicone oil of hard bubbling, and the silicone oil that hard bubbles is G780, Y10366, and soft bubble silicone oil L580, L-6860 are that 2-4 kind is wherein mixed.
Further, described response type catalyzer is the 1-2 kind combination in ZR-50, Z-130, ZF-11, LED-103.
Further, described whipping agent is water.
Further, described modification B material is that 70% thick MDI (PM-200) and 30% liquefied mdi (100-LL) mix and make modified isocyanate by weight percentage.
A kind of roof of the vehicle special environment friendly PU plate of the present invention, stablizing or improving on the basis of existing polyurethane foamed material physical properties, by adjustment, fill a prescription, the polyethers, response type catalyzer, water that uses low VOC is as the isocyanic ester of whipping agent, modification etc., contain the various objectionable impuritiess such as extremely low benzene, toluene, ethylbenzene, dimethylbenzene, vinylbenzene, formaldehyde, acetaldehyde, propenal in the polyurethane foam board that makes to produce, reach the environmental requirement of PU cystose; The polyethers of low VOC traditional polyethers of comparing contains few aldehyde material; Substitute traditional addition type catalyzer with the response type catalyzer, to the molecular chain of urethane, make the PU cystose there is no the volatilization of amine substance under hot environment catalyst reaction; Make water replace and be about to superseded fluorine class whipping agent as whipping agent, stop the destruction to ozonosphere, meet the environmental requirement of ODS; Use modified isocyanate, reduce the content of benzene class material in original isocyanic ester.
A kind of roof of the vehicle special environment friendly PU plate of the present invention, its principle is that objectionable impurities in proportioning is reduced, various small-molecule substances are reacted on the polyurethane molecular chain, by polyvalent alcohol and modification B material, react, foaming becomes urethane bulla piece, the polyurethane foam piece plastified carries out trimming, section, makes the PU plate of the environment-friendly type of internal decoration of car ceiling special use.
Compared with the prior art a kind of roof of the vehicle special environment friendly PU plate of the present invention has outstanding substantive distinguishing features and marked improvement, the physical properties of PU sheet material is more excellent, stopped the destruction to ozonosphere, the automotive interior roof that makes to produce has reached the requirement of VOC, makes the health of passenger in automobile obtain guarantee.Embodiment:
For Comprehension and Implementation better, below in conjunction with embodiment, the present invention is described in detail; Illustrated embodiment is only for explaining the present invention, not for limiting the scope of the invention.
First weight percent 70% thick MDI (PM-200) and 30% liquefied mdi (100-LL) are mixed and make modified isocyanate, be i.e. modification B material.
Embodiment 1, takes exactly polyethers 330N, polyethers 625 and phthalic anhydride polyester 3,152 100 Kg, response type catalyst Z R-50 0.3Kg, and whipping agent water 3Kg, mix silicone oil G780, L580 2Kg, and it is mixed and makes the A material; The A material is mixed with modification B material 155Kg, high-speed stirring 26 seconds, foaming becomes urethane bulla piece, and the polyurethane foam piece plastified carries out trimming, section, makes roof of the vehicle special environment friendly PU plate.
Embodiment 2, take exactly polyethers 4701, polyethers 625, polyethers 303 and phthalic anhydride polyester L350 100Kg, response type catalyst Z R-50 and ZF-11 0.4Kg, mix silicone oil G780, Y10366 and L-6860 1.8Kg, whipping agent water 3.5Kg, mix it to make the A material; Again the A material is expected to 150 Kg mix with modification B, high-speed stirring 25 seconds, foaming becomes urethane bulla piece, and the polyurethane foam piece plastified carries out trimming, section, makes roof of the vehicle special environment friendly PU plate.
Embodiment 3, take exactly polyethers 450, polyethers 3050, polyethers 330N and phthalic anhydride polyester 3152 100Kg, response type catalyst Z R-50 and LED-103 0.5Kg, and whipping agent water 2.6Kg, mix silicone oil Y10366 and L580 1Kg, and it is mixed and makes the A material; Again the A material is mixed to high-speed stirring 40 seconds with modification B material 145Kg, foaming becomes urethane bulla piece, and the polyurethane foam piece plastified carries out trimming, section, makes roof of the vehicle special environment friendly PU plate.
Embodiment 4, take exactly polyethers 450, polyethers 4701, polyethers 625, phthalic anhydride polyester 3152 100Kg, response type catalyst Z F-11 and Z-130 0.25Kg, and whipping agent water 5.0Kg, mix silicone oil HP850, L580 2.6Kg, and it is mixed and makes the A material; The A material is expected to high-speed stirring 25 seconds with the mixed and modified B of 160 Kg, and foaming becomes urethane bulla piece, and the polyurethane foam piece plastified carries out trimming, section, makes a kind of roof of the vehicle special environment friendly PU plate.
Embodiment 5, take exactly polyethers 303, polyethers 3050, polyethers 625 and phthalic anhydride polyester 3152, phthalic anhydride polyester L350 100Kg, response type catalyst Z R-50 0.3Kg, whipping agent water 3.9Kg, mix silicone oil Y10366, L580 3.0Kg, it is mixed and makes the A material; Again the A material is mixed with modification B material 152Kg, high-speed stirring 35 seconds, foaming becomes urethane bulla piece, and the polyurethane foam piece plastified carries out trimming, section, makes roof of the vehicle special environment friendly PU plate.
Embodiment 6, take exactly polyethers 4701, polyethers 625 and phthalic anhydride polyester 3152, phthalic anhydride polyester L350 100Kg, response type catalyst Z R-50, Z-130 0.1Kg, whipping agent water 2.4Kg, mix silicone oil Y10366, L580 1.5Kg, it is mixed and makes the A material; Again the A material is mixed with modification B material 140Kg, high-speed stirring 35 seconds, foaming becomes urethane bulla piece, and the polyurethane foam piece plastified carries out trimming, section, makes roof of the vehicle special environment friendly PU plate.
The prepared polyurethane foam board of above-described embodiment after testing, its main performance index:
Test the content of VOC material by the bag survey method of 10L, the materials such as benzene, ethylbenzene, dimethylbenzene, vinylbenzene, propenal are that the N.D(inspection does not measure), the content of toluene, formaldehyde, acetaldehyde is less than 1 μ g.
Other physicalies are as follows: tensile strength is greater than 200kap, and elongation at break is greater than 12%, and compressive strength is greater than 100kap.

Claims (7)

1. the environment-friendly type PU plate of a roof of the vehicle special use, it is characterized in that it is made by the raw material of following weight proportioning, 100 parts, the mixture of polyether glycol and polyester polyol, mix silicone oil 1-3 part, response type catalyzer 0.1-0.5 part, whipping agent 2-5 part, modification B material 140-160 part.
2. a kind of roof of the vehicle special environment friendly PU plate according to claim 1, it is characterized in that it is made by the raw material of following weight proportioning, 100 parts, the mixture of polyether glycol and polyester polyol, mix 2 parts of silicone oil, 0.3 part of response type catalyzer, 3 parts of whipping agents, 155 parts, modification B material.
3. a kind of roof of the vehicle special environment friendly PU plate according to claim 1 and 2, is characterized in that described polyether glycol and the mixture of polyester polyol are that 2-3 kind polyether glycol and 1-2 kind polyester polyol in polyethers 450, polyethers 330N, polyethers 4701, polyethers 625, polyethers 3050, polyethers 303, phthalic anhydride polyester 3152, phthalic anhydride polyester L350 mixes.
4. a kind of roof of the vehicle special environment friendly PU plate according to claim 1 and 2, it is characterized in that described mixing silicone oil is the mixing of silicone oil and soft bubble silicone oil of hard bubbling, the silicone oil that hard bubbles is G780, Y10366, and soft bubble silicone oil L580, L-6860 are 2-4 kind mixing wherein.
5. a kind of roof of the vehicle special environment friendly PU plate according to claim 1 and 2, is characterized in that described response type catalyzer is the 1-2 kind combination in ZR-50, Z-130, ZF-11, LED-103.
6. a kind of roof of the vehicle special environment friendly PU plate according to claim 1 and 2, is characterized in that described whipping agent is water.
7. a kind of roof of the vehicle special environment friendly PU plate according to claim 1 and 2, is characterized in that described modification B material is that 70% thick MDI (PM-200) and 30% liquefied mdi (100-LL) mix and make modified isocyanate by weight percentage.
CN201310370822.4A 2013-08-22 2013-08-22 A kind of Special environment-friendlyPU PU plate for car roof Active CN103467698B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106632974A (en) * 2016-09-22 2017-05-10 上海馨源新材料科技有限公司 Sponge for roof of ether-ester type automobile and manufacturing process
CN109503803A (en) * 2018-12-06 2019-03-22 上海应用技术大学 A kind of preparation method of car trunk back cover board polyurethane foam board
CN109503802A (en) * 2018-12-06 2019-03-22 上海应用技术大学 A kind of preparation method of high sound absorption properties polyurethane automobile ceiling

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102391640A (en) * 2011-09-29 2012-03-28 烟台彤祥化工科技有限公司 Special PU (polyurethane) plate for automobile roof and prepared by one-step wet method
CN102558482A (en) * 2011-12-29 2012-07-11 上海东大聚氨酯有限公司 Environment-friendly flame-retardant polyurethane wood-imitation material

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102391640A (en) * 2011-09-29 2012-03-28 烟台彤祥化工科技有限公司 Special PU (polyurethane) plate for automobile roof and prepared by one-step wet method
CN102558482A (en) * 2011-12-29 2012-07-11 上海东大聚氨酯有限公司 Environment-friendly flame-retardant polyurethane wood-imitation material

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106632974A (en) * 2016-09-22 2017-05-10 上海馨源新材料科技有限公司 Sponge for roof of ether-ester type automobile and manufacturing process
CN106632974B (en) * 2016-09-22 2019-11-15 上海馨源新材料科技有限公司 A kind of ester-ether type automobile ceiling sponge and manufacture craft
CN109503803A (en) * 2018-12-06 2019-03-22 上海应用技术大学 A kind of preparation method of car trunk back cover board polyurethane foam board
CN109503802A (en) * 2018-12-06 2019-03-22 上海应用技术大学 A kind of preparation method of high sound absorption properties polyurethane automobile ceiling

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Address after: 265500 Shandong province Yantai Fushan High-tech Zone Xiangfu Street No. 57

Applicant after: Yantai Zheng Hai He Tai Science and Technology Co., Ltd.

Address before: 265500 Shandong province Yantai Fushan High-tech Zone Xiangfu Street No. 57

Applicant before: Yantai Zhenghai Automotive Interior Co., Ltd.

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Free format text: CORRECT: APPLICANT; FROM: YANTAI ZHENGHAI AUTOMOTIVE INTERIOR CO., LTD. TO: YANTAI ZHENGHAI HETAI TECHNOLOGY CO., LTD.

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Denomination of invention: A special environmental protection Pu board for automobile ceiling

Effective date of registration: 20211112

Granted publication date: 20160316

Pledgee: Yantai Fushan huiran Private Capital Management Co.,Ltd.

Pledgor: YANTAI ZHENGHAI HIGH TECHNOLOGY CO.,LTD.

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Pledgee: Yantai Fushan huiran Private Capital Management Co.,Ltd.

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Registration number: Y2021980012308