CN103465467A - Thermal insulation material twining-heating integrated device for bottle for LNG (liquefied natural gas) vehicle - Google Patents
Thermal insulation material twining-heating integrated device for bottle for LNG (liquefied natural gas) vehicle Download PDFInfo
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- CN103465467A CN103465467A CN2013104110006A CN201310411000A CN103465467A CN 103465467 A CN103465467 A CN 103465467A CN 2013104110006 A CN2013104110006 A CN 2013104110006A CN 201310411000 A CN201310411000 A CN 201310411000A CN 103465467 A CN103465467 A CN 103465467A
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Abstract
The invention discloses a thermal insulation material twining-heating integrated device for a bottle for a LNG (liquefied natural gas) vehicle. The twining-heating integrated device comprises a feeding device, a heating device and a driving device, wherein the feeding device, the heating device and the driving device are arranged on a base side by side; the feeding device comprises an upper supporting roller and a lower supporting roller, thermal insulation materials are sleeved on the upper supporting roller and the lower supporting roller, and the same ends of the upper and lower supporting rollers are connected with a tensioning belt; the heating device comprises a heating supporting roller and a heating rod, the driving device comprises a speed reducing motor and a tail base, the speed reducing motor is connected with a front end fixed claw through an output shaft, an inner container of a gas cylinder is driven to rotate through the front end fixed claw, and the tail base props against the inner container of the gas cylinder through an ejector pin; a pressing supporting roller is arranged above the inner container of the gas cylinder. The twining-heating integrated device provided by the invention has the advantages that the twining problem of the bottle for the LNG vehicle in the manufacturing process is solved, the twining and the heating are carried out simultaneously, the thermal insulation material is conveniently and rapidly twined on the outer wall of the inner container, the time spent on singly drying of the thermal insulation material is reduced, and the production efficiency of a product is improved.
Description
Technical field
The present invention relates to for storing the LNG(liquefied natural gas) etc. the car bottle of low-temperature deep liquid fuel, relate in particular to a kind of LNG car bottle heat-insulating material and be wound around the heating integrated device.
Background technology
Along with the LNG(liquefied natural gas) penetration and promotion of car bottle, the continuous construction of LNG gas station, market is used the LNG car bottle trend of surging to occur in recent years.Act as a fuel with LNG, there is cost ratio diesel oil, unique advantage that gasoline is low, more and more be subject to pursuing of users.LNG car bottle manufacturer also, emerging rapidly, the phenomenon that supply falls short of demand occurred on market.
At present, there is a problem that is difficult to overcome in each LNG car bottle manufacturer in batch production, when heat-insulating material is wound around, dries not thoroughly, is wound around too tight easily fracture, is wound around that too pine is easily wrinkling, has a strong impact on production efficiency and product quality.Therefore how better making heat-insulating material be wound on the cylinder liner outer wall is those skilled in the art's technical barrier urgently to be resolved hurrily.
Summary of the invention
The object of the present invention is to provide a kind of LNG car bottle heat-insulating material to be wound around the heating integrated device, this device can make heating and be wound around to carry out simultaneously, and can effectively regulate the tightness that heat-insulating material is wound around.
The technology used in the present invention solution is:
A kind of LNG car bottle heat-insulating material is wound around the heating integrated device, comprise for the feeding device of heat-insulating material is provided, for the heater to the heat-insulating material heating, and, for driving the heat-insulating material after the cylinder liner rotation makes to heat to be wound into the drive unit on cylinder liner, feeding device, heater and drive unit are arranged side by side on base; Described feeding device comprises upper supporting roller and snub pulley, on upper supporting roller and snub pulley, is set with heat-insulating material, and upper and lower carrying roller is by being wound around upright supports, and the same end of upper and lower carrying roller is connected with the tensioner band; Described heater comprises heating one-level carrying roller and heating secondary carrying roller, be provided with heating rod between heating one-level carrying roller and heating secondary carrying roller, heating rod is arranged in heating holder cover above, and heating one-level carrying roller, heating secondary carrying roller ask cover by the heating upright supports with heating; Described drive unit comprises front-end driven platform and rear end brace table, be provided with reducing motor on the front-end driven platform, reducing motor connects the front end fixed claw by output shaft, and drive the cylinder liner rotation by the front end fixed claw, be provided with tailstock tool on the brace table of rear end, tailstock tool holds out against cylinder liner by thimble; Be provided with the pressing carrying roller above cylinder liner, flatten carrying roller by flattening upright supports.
Preferably, the upper end of described heating column is provided with supporting seat, is provided with deep-slotted chip breaker on supporting seat, and the opening of deep-slotted chip breaker, towards upper and lower carrying roller, is and tilts to support, and the locating shaft of heating one-level carrying roller end is placed on supporting seat.
Preferably, described heating rod at least arranges 4.
Preferably, also be provided with counter on the front-end driven platform, reducing motor output shaft rear end connects poke rod and stirs rolling counters forward.
Preferably, described pressing column arranges 2, is arranged in the two ends that flatten carrying roller; The cross section that flattens column is U-shaped; Top at two pressing columns all arranges the bar shaped pilot hole, or the top of a pressing column arranges the bar shaped pilot hole therein, and the top that flattens column at another arranges gathering sill.
Preferably, described reducing motor and heating rod are all controlled by switch board, and switch board is with the frequency converter of adjustable joint motor rotating speed.
The present invention has following useful technique effect:
1, the invention solves the problem that the LNG car bottle is wound around in manufacture process, make heating and be wound around to carry out, more convenient and quicker heat-insulating material is wound on inner bladder outer wall, alleviate workman's labour intensity simultaneously, reduce winding material and dry the shared time separately, improve the production efficiency of product;
2, by heater, insulating materials is heated, can more effective oven dry surface moisture, prevented from drying and thoroughly do not affected the quality of product;
3, coordinated by pressuring flat device and tensioner band, can effectively be regulated the tightness that heat-insulating material is wound around, manually flattened the existing degree of tightness problem that differs while having solved winding;
The number of turns of 4, rotating by counter records, improved the accuracy recorded;
5, control rotating speed and the switch of motor by switch board, cylinder liner is wound around automatically with suitable rotational speed, easy to operate, power lightens one's labor.
The accompanying drawing explanation
Below in conjunction with accompanying drawing and the specific embodiment, the invention will be further described:
Fig. 1 is structural representation of the present invention;
The front view that Fig. 2 is Fig. 1;
The top view that Fig. 3 is Fig. 1;
The side view that Fig. 4 is Fig. 1, mainly illustrate the trend of heat-insulating material.
In figure: the 1-base, the 2-feeding device, the 21-upper supporting roller, the 22-snub pulley, 23-is wound around column, the 3-heater, 31-heating one-level carrying roller, 32-heating secondary carrying roller, the 33-800W heating rod, 34-heating holder cover, 35-heats column, the 36-supporting seat, the 37-horizontal strut, the 38-diagonal brace, the 4-drive unit, 41-front-end driven platform, 42-rear end brace table, the 43-reducing motor, the 44-output shaft, 45-front end fixed claw, the 46-tailstock tool, the 47-thimble, the 5-cylinder liner, the 6-heat-insulating material, 7-tensioner band, the 8-mechanical counter, the 9-switch board, 10-flattens carrying roller, 11-flattens column.
The specific embodiment
By reference to the accompanying drawings, a kind of LNG car bottle heat-insulating material is wound around the heating integrated device, comprises base 1, the feeding device 2 that is arranged side by side on base 1, heater 3 and drive unit 4, and heater 3 is between feeding device 2 and drive unit 4.Feeding device 2 is for heat-insulating material to be wound is provided, and heater 3 is for heat-insulating material is heated, and drive unit 4 is for driving the heat-insulating material after cylinder liner 5 rotations make to heat to be wound into cylinder liner 5.Feeding device 2 comprises the upper supporting roller 21 and snub pulley 22 that dislocation is arranged up and down, on upper supporting roller 21 and snub pulley 22, is set with heat-insulating material 6, and upper and lower carrying roller supports by the winding column 23 at two ends.Be provided with the horizontal support seat on winding column 23, on the horizontal support seat, be provided with semi-circular recesses, the locating shaft of upper and lower supporter roll end is fixed in semi-circular recesses.The same end of upper and lower carrying roller also is connected with tensioner band 7, and tensioner band 7, by the same end banding of upper and lower carrying roller, drives upper and lower carrying roller on the one hand and synchronously rotates, and can prevent on the other hand the running voluntarily under effect of inertia of upper and lower carrying roller.Heater 3 comprises heating one-level carrying roller 31 and heating secondary carrying roller 32, between heating one-level carrying roller 31 and heating secondary carrying roller 32,800W heating rod 33 is installed, the 800W heating rod arranges 4 altogether, be arranged in twos on heating holder cover 34, heating one-level carrying roller 31, heating secondary carrying roller 32 support by heating column 35 with heating holder cover 34.Upper end at heating column 35 is provided with supporting seat 36, be provided with deep-slotted chip breaker on supporting seat 36, the opening of deep-slotted chip breaker is towards upper and lower carrying roller, being 45 ° tilts to support, be that the plane of the opening of deep-slotted chip breaker is horizontal by 45 ° of angles, the locating shaft of heating one-level carrying roller end is placed in deep-slotted chip breaker, and this set-up mode can increase the contact-making surface of heating one-level carrying roller 31 and heat-insulating material.Upper end at heating column 35 connects horizontal strut 37, between horizontal strut 37 and heating column 35, is provided with diagonal brace 38.Heating secondary carrying roller 32 is arranged on horizontal strut 37 with heating mantles 34.Drive unit 4 comprises front-end driven platform 41 and rear end brace table 42, is provided with reducing motor 43 on front-end driven platform 41, and reducing motor 43 connects front end fixed claw 45 by output shaft 44, and rotates by front end fixed claw 45 drive cylinder liners 5.Be provided with tailstock tool 46 on rear end brace table 42, tailstock tool 46 holds out against cylinder liner 5 by thimble 47.Also be provided with mechanical counter 8 on front-end driven platform 41, reducing motor output shaft 44 rear ends connect poke rod and stir mechanical counter 8 countings.A side at front-end driven platform 41 is provided with switch board 9, and reducing motor 43 is all controlled by switch board 9 with 800W heating rod 33, and switch board 9, with frequency converter, can be regulated arbitrarily motor speed.Be provided with above cylinder liner 5 and flatten carrying roller 10, flatten carrying roller 10 by pressing column 11 supports at two ends.The cross section that flattens column 11 takes the shape of the letter U.On the top of two pressing columns 11, correspondence arranges the bar shaped pilot hole, and the pilot hole ovalize, with respect to the vertical direction small angle inclination.The locating shaft that flattens carrying roller 10 two ends penetrates respectively the bar shaped pilot hole and fixes.Flatten carrying roller 10 and rely on own wts to compress insulating materials, make being wrapped on cylinder liner 7 of its degree of tightness appropriateness, along with the insulating materials be wound around on cylinder liner 7 thickening gradually, flatten the corresponding rising of carrying roller 10.
Below the course of work of the present invention is described:
The heat-insulating material 6 be sleeved on upper supporting roller 21 and snub pulley 22 passes through heating one-level carrying roller 31 and heating secondary carrying roller 32 upper surfaces, then through the gap location between cylinder liner 7 and pressing carrying roller 10.Regulate the tightness of heat-insulating material 6 by flattening carrying roller 10 and tensioner band 7.After ready, start switch board 9 buttons, reducing motor 43 is started working with 800W heating rod 33, and heat-insulating material 6 is wound into automatically on cylinder liner 7 outer walls after 33 heating of 800W heating rod.When reducing motor 43 drives cylinder liner 7 rotation, output shaft rear end connection poke rod is stirred mechanical counter 8 countings.
The relevant technologies content of not addressing in aforesaid way is taked or is used for reference prior art and can realize.
It should be noted that, under the instruction of this specification, any equivalents that those skilled in the art have done, or obvious variant, all should be within protection scope of the present invention.
Claims (6)
1. a LNG car bottle heat-insulating material is wound around the heating integrated device, it is characterized in that: comprise for the feeding device of heat-insulating material is provided, for the heater to the heat-insulating material heating, and, for driving the heat-insulating material after the cylinder liner rotation makes to heat to be wound into the drive unit on cylinder liner, feeding device, heater and drive unit are arranged side by side on base; Described feeding device comprises upper supporting roller and snub pulley, on upper supporting roller and snub pulley, is set with heat-insulating material, and upper and lower carrying roller is by being wound around upright supports, and the same end of upper and lower carrying roller is connected with the tensioner band; Described heater comprises heating one-level carrying roller and heating secondary carrying roller, be provided with heating rod between heating one-level carrying roller and heating secondary carrying roller, heating rod is arranged in heating holder cover above, and heating one-level carrying roller, heating secondary carrying roller ask cover by the heating upright supports with heating; Described drive unit comprises front-end driven platform and rear end brace table, be provided with reducing motor on the front-end driven platform, reducing motor connects the front end fixed claw by output shaft, and drive the cylinder liner rotation by the front end fixed claw, be provided with tailstock tool on the brace table of rear end, tailstock tool holds out against cylinder liner by thimble; Be provided with the pressing carrying roller above cylinder liner, flatten carrying roller by flattening upright supports.
2. a kind of LNG car bottle heat-insulating material according to claim 1 is wound around the heating integrated device, it is characterized in that: the upper end of described heating column is provided with supporting seat, be provided with deep-slotted chip breaker on supporting seat, the opening of deep-slotted chip breaker is towards upper and lower carrying roller, be and tilt to support, the locating shaft of heating one-level carrying roller end is placed on supporting seat.
3. a kind of LNG car bottle heat-insulating material according to claim 1 is wound around the heating integrated device, and it is characterized in that: described heating rod at least arranges 4.
4. a kind of LNG car bottle heat-insulating material according to claim 1 is wound around the heating integrated device, it is characterized in that: also be provided with counter on the front-end driven platform, reducing motor output shaft rear end connects poke rod and stirs rolling counters forward.
5. a kind of LNG car bottle heat-insulating material according to claim 1 is wound around the heating integrated device, and it is characterized in that: described pressing column arranges 2, is arranged in the two ends that flatten carrying roller; The cross section that flattens column is U-shaped; Top at two pressing columns all arranges the bar shaped pilot hole, or the top of a pressing column arranges the bar shaped pilot hole therein, and the top that flattens column at another arranges gathering sill.
6. a kind of LNG car bottle heat-insulating material according to claim 1 is wound around the heating integrated device, and it is characterized in that: described reducing motor and heating rod are all controlled by switch board, and switch board is with the frequency converter of adjustable joint motor rotating speed.
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CN201310411000.6A CN103465467B (en) | 2013-09-11 | 2013-09-11 | Thermal insulation material twining-heating integrated device for bottle for LNG (liquefied natural gas) vehicle |
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CN201310411000.6A CN103465467B (en) | 2013-09-11 | 2013-09-11 | Thermal insulation material twining-heating integrated device for bottle for LNG (liquefied natural gas) vehicle |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105546327A (en) * | 2016-01-16 | 2016-05-04 | 芜湖市海格瑞德科技有限责任公司 | Special equipment for winding heat-insulation paper on inner container of horizontal heat-insulation automobile LNG cylinder |
CN105736941A (en) * | 2016-04-19 | 2016-07-06 | 柴德维 | Insulating layer winding device for liquefied natural gas vehicle-mounted gas tank liner |
CN105927854A (en) * | 2016-04-25 | 2016-09-07 | 新兴能源装备股份有限公司 | Thermal insulation coating device for inner container of LNG bottle |
CN114654706A (en) * | 2022-02-28 | 2022-06-24 | 杨朝红 | Reciprocating glass fiber reinforced plastic container bulge glass fiber winding equipment |
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KR100928668B1 (en) * | 2008-06-23 | 2009-11-27 | 에스이피엔씨 주식회사 | Pre-insulated pipe, manufacturing apparatus and method thereof |
CN102501370A (en) * | 2011-12-05 | 2012-06-20 | 江阴升辉包装材料有限公司 | Embossing plastic film and equipment and embossing technology thereof |
CN102756471A (en) * | 2012-06-29 | 2012-10-31 | 湖北三江航天红阳机电有限公司 | Oblique-winding guide device |
CN203472142U (en) * | 2013-09-11 | 2014-03-12 | 青岛普天汽车配件有限公司 | All-in-one device for winding and heating heat insulating materials for LNG automotive bottle |
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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KR100928668B1 (en) * | 2008-06-23 | 2009-11-27 | 에스이피엔씨 주식회사 | Pre-insulated pipe, manufacturing apparatus and method thereof |
CN102501370A (en) * | 2011-12-05 | 2012-06-20 | 江阴升辉包装材料有限公司 | Embossing plastic film and equipment and embossing technology thereof |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105546327A (en) * | 2016-01-16 | 2016-05-04 | 芜湖市海格瑞德科技有限责任公司 | Special equipment for winding heat-insulation paper on inner container of horizontal heat-insulation automobile LNG cylinder |
CN105736941A (en) * | 2016-04-19 | 2016-07-06 | 柴德维 | Insulating layer winding device for liquefied natural gas vehicle-mounted gas tank liner |
CN105927854A (en) * | 2016-04-25 | 2016-09-07 | 新兴能源装备股份有限公司 | Thermal insulation coating device for inner container of LNG bottle |
CN114654706A (en) * | 2022-02-28 | 2022-06-24 | 杨朝红 | Reciprocating glass fiber reinforced plastic container bulge glass fiber winding equipment |
CN114654706B (en) * | 2022-02-28 | 2023-11-14 | 河北三阳盛业玻璃钢集团有限公司 | Reciprocating glass fiber winding equipment for bulge part of glass fiber reinforced plastic container |
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Address after: No. 188, Pinghu Road, Huangdao District, Qingdao, Shandong Province Patentee after: Qingdao Putian Intelligent Manufacturing Co., Ltd Address before: 266400 No. 117, Pinghu Road, Tieshan Industrial Park, Huangdao District, Shandong, Qingdao Patentee before: QINGDAO PUTIAN AUTO PARTS Co.,Ltd. |