CN103465098A - Processing equipment special for synchronous belt wheels - Google Patents
Processing equipment special for synchronous belt wheels Download PDFInfo
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- CN103465098A CN103465098A CN201310386763XA CN201310386763A CN103465098A CN 103465098 A CN103465098 A CN 103465098A CN 201310386763X A CN201310386763X A CN 201310386763XA CN 201310386763 A CN201310386763 A CN 201310386763A CN 103465098 A CN103465098 A CN 103465098A
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- mounting bar
- installing plate
- shaped groove
- cutter
- synchronous pulley
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Abstract
The invention discloses processing equipment special for synchronous belt wheels. The processing equipment comprises a working plate, a workbench is vertically connected on the working plate, a clamping sleeve is arranged on the workbench, a clamping mechanism is arranged inside the clamping sleeve and above the working plate, a mounting plate is arranged on the working plate and can move on the same, a plurality of mounting strips are arranged and fixed on the mounting plate, processing tools are arranged on the mounting plate and are all close to the clamping mechanism, a cooling system is arranged below the working plate and connected with a cooling pipe, one end of the cooling pipe extends above the mounting plate, and a liquid outlet of the cooling pipe directs the clamping mechanism. The processing equipment is simple in structure, simple and convenient in principle, capable of completing processing of the belt wheels, adaptable to processing of the belt wheels in different sizes, high in automation level and capable of quickly completing mass production of small-diameter synchronous belt wheels.
Description
Technical field
The present invention relates to a kind of equipment, especially relate to a kind of process equipment that is exclusively used in synchronous pulley, belong to mechanical transmission fields.
Background technology
Synchronous pulley is generally by steel, aluminium alloy, and cast iron, brass, wait the material manufacture.Surface treatment has the true qualities oxidation, and blackout is zinc-plated, zinc electroplating with iridescent yellow chromate conversion coating, the processing such as high-frequency quenching.Transmission is accurate, fricton-tight during work, has constant gearratio; Stable drive, have buffering, damping capacity, and noise is low; Transmission efficiency is high, can reach 0.98, and energy-saving effect is obvious; Maintaining is convenient, does not need to lubricate, and maintenance cost is low; Ratio coverage is large, generally can reach 10, and linear velocity can reach 50m/s, has larger power and transmits scope, can reach several watts to hundreds of kilowatt; Can be used for long apart from transmission, more than centre-to-centre spacing can reach 10m.
Timing Belt can be divided into neoprene by material and add the cordage Timing Belt, and polyurethane adds the steel wire Timing Belt, by the shape of tooth, mainly is divided into stepped tooth and the large class of circle-arc tooth two, by toothed arrangement surface, can be divided into single cog Timing Belt and double cog synchronous belt again.Toothed belt transmission has gearratio accurately, without slippage, can obtain constant speed ratio, but precision drive, stable drive, the energy shock-absorbing, noise is little, and the transmission speed ratio scope is large, generally can reach 1: 10, allow linear velocity can reach 50m/s, transmission efficiency is high, generally can reach 98 ℅-99 ℅.Transmitted power is from several watts to hundreds of kilowatts.Compact conformation is applicable multiaxis transmission also, and tensile force is little, does not need to lubricate, pollution-free.During motion, be meshed with the teeth groove of belt wheel with tooth and transmit motion and power, be a kind of engaged transmission, thereby there are the various characteristics of gear drive, chain transmission and Belt Drive.Be widely used in the fields such as automobile, weaving, printing packaging equipment, sewing device, office equipment, laser engraving equipment, tobacco, financial machine and tool, light of stage, communication food machinery, medical machinery, steel machinery, petrochemical industry, instrument and meter, various precision machine tools.Synchronous pulley is due to the particularity of its structure, and adding man-hour traditional equipment can't be by its disposable machining, and the heat that process produces simultaneously easily causes the internal structure of belt wheel to exert an influence.
Summary of the invention
The object of the invention is to overcome existing synchronous pulley and add the problem that can not effectively lower the temperature man-hour, designed a kind of process equipment that is exclusively used in synchronous pulley, this process equipment can complete the processing of belt wheel, temperature is controlled effectively simultaneously, prevented that belt wheel is because high temperature causes the STRESS VARIATION of internal structure.
Purpose of the present invention is achieved through the following technical solutions: a kind of process equipment that is exclusively used in synchronous pulley, comprise working plate, vertically be connected with workbench on described working plate, be provided with gripping sleeve on workbench, gripping sleeve inside is provided with clamp mechanism, clamp mechanism is arranged on the top of working plate, be provided with installing plate on described working plate, installing plate can move on working plate, be provided with some mounting bars on installing plate, mounting bar is fixed on installing plate, be provided with machining tool on installing plate, machining tool is all near clamp mechanism, the working plate below is provided with cooling system, cooling system is connected with cooling tube, one end of cooling tube reaches the top of installing plate, and the liquid outlet of cooling tube points to clamp mechanism.
Further, described mounting bar comprises mounting bar one, mounting bar two, mounting bar three and mounting bar four, mounting bar one, mounting bar two, mounting bar three and mounting bar four all are arranged on installing plate, mounting bar two is arranged between mounting bar one and mounting bar three, mounting bar three is arranged between mounting bar two and mounting bar four, mounting bar two, mounting bar three all are arranged between mounting bar one and mounting bar four, there is gap between mounting bar one and mounting bar two, mounting bar two and mounting bar three are in contact with one another, and between mounting bar three and mounting bar four, have gap.
Further, described machining tool comprises cutter and drill bit, be provided with cutter on mounting bar one, mounting bar two and mounting bar four, and cutter stretches out the scope of installing plate; Be provided with drill bit on mounting bar three, drill bit is arranged between installing plate and clamp mechanism, and drill bit and cutter are arranged on the same side of installing plate.
Further, the end face indent of described installing plate forms some and is T-shaped groove, the bed-plate dimension of T-shaped groove is greater than the size of openend, between T-shaped groove, be parallel to each other, and T-shaped groove is communicated with two symmetrical sides in installing plate, and mounting bar one, mounting bar two, mounting bar three and mounting bar four all are arranged on the top of all T-shaped grooves.
Further, on described mounting bar one, mounting bar two, mounting bar three and mounting bar four, be provided with several through holes, each through hole correspondence be arranged on a T-shaped groove wherein directly over.
Further, in described through hole, be provided with locating piece, an end of locating piece is through the inside that is arranged on T-shaped groove after through hole.
Further, the structure that described locating piece is arranged on the end in T-shaped groove is identical with the structure of T-shaped groove, and contact with bottom surface with the wall of T-shaped groove, the end that locating piece is arranged on the through hole top is provided with threaded column, be sheathed with nut on the outer wall of threaded column, the bottom of nut contacts with the top of mounting bar one, mounting bar two, mounting bar three or mounting bar four.
Further, the blade of the cutter on described mounting bar one and mounting bar four all is arranged between mounting bar one and mounting bar four, and the center line of mounting bar one and cutter on mounting bar four is all vertical with the center line of cutter on mounting bar two.
In sum, the invention has the beneficial effects as follows: this process equipment simple in structure, principle is easy, can complete the processing of belt wheel, can adapt to the belt wheel of different size is processed, automaticity is high, can complete fast the production in enormous quantities of minor diameter synchronous pulley.
The accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Mark and corresponding parts title in accompanying drawing: 1-installing plate; 2-mounting bar three; 3-mounting bar two; 4-through hole; 5-cutter one; 6-mounting bar one; 7-cutter two; 8-drill bit; 9-mounting bar four; 10-cutter four; 11-T-shaped groove one; 12-T-shaped groove two; 13-T-shaped groove three; 14-cooling tube; 15-clamp mechanism; 16-gripping sleeve; 17-workbench; 18-working plate.
the specific embodiment
Below in conjunction with embodiment and accompanying drawing, the present invention is described in further detail, but embodiments of the present invention are not limited only to this.
Embodiment:
As shown in Figure 1, a kind of process equipment that is exclusively used in synchronous pulley, comprise working plate 18, vertically be connected with workbench 17 on described working plate 18, be provided with gripping sleeve 16 on workbench 17, gripping sleeve 16 inside are provided with clamp mechanism 15, clamp mechanism 15 is arranged on the top of working plate 18, be provided with installing plate 1 on described working plate 18, installing plate 1 can move on working plate 18, be provided with some mounting bars on installing plate 1, mounting bar is fixed on installing plate 1, be provided with machining tool on installing plate 1, machining tool is all near clamp mechanism 15, working plate 18 belows are provided with cooling system, cooling system is connected with cooling tube 14, one end of cooling tube 14 reaches the top of installing plate 1, and the liquid outlet of cooling tube 14 points to clamp mechanism 15.Installing plate 1 is by the movement on working plate 18, make the variable in distance between installing plate 1 and clamp mechanism 15, the workpiece that makes the machining tool on installing plate 1 to clamp clamp mechanism 15 is processed, make the workpiece can moulding, cooling tube 14 extracts cooling fluid from cooling system, the cooling fluid of cooling tube 14 ejection can be carried out cooling to workpiece and machining tool and clamp mechanism 15, the quantity of cooling tube 14 is two, to workpiece and machining tool and clamp mechanism 15, carry out cooling from different directions respectively, make cooling efficiency improve, prevented the variation of the internal structure of belt wheel.
Described mounting bar comprises mounting bar 1, mounting bar 23, mounting bar 32 and mounting bar 49, mounting bar 1, mounting bar 23, mounting bar 32 and mounting bar 49 all are arranged on installing plate 1, mounting bar 23 is arranged between mounting bar 1 and mounting bar 32, mounting bar 32 is arranged between mounting bar 23 and mounting bar 49, mounting bar 23, mounting bar 32 all is arranged between mounting bar 1 and mounting bar 49, there is gap between mounting bar 1 and mounting bar 23, mounting bar 23 and mounting bar 32 are in contact with one another, there is gap between mounting bar 32 and mounting bar 49, described machining tool comprises cutter and drill bit 8, mounting bar 1, be provided with cutter on mounting bar 23 and mounting bar 49, and cutter stretches out the scope of installing plate 1, be provided with drill bit 8 on mounting bar 32, drill bit 8 is arranged between installing plate 1 and clamp mechanism 15, and drill bit 8 and cutter are arranged on the same side of installing plate 1.Each mounting bar can both be adjusted position on installing plate, according to the needs of processing, adjusted, utilize cutter and drill bit on mounting bar to be processed synchronous pulley, drill bit 8 is to drill through installing hole, cutter is the cutting synchronous pulley, make synchronous pulley disposablely to machine, improve working (machining) efficiency, overcome the problem that existing process equipment can't be processed synchronous pulley.
The end face indent of described installing plate 1 forms some and is T-shaped groove, the bed-plate dimension of T-shaped groove is greater than the size of openend, between T-shaped groove, be parallel to each other, and T-shaped groove is communicated with two symmetrical sides in installing plate, and mounting bar 1, mounting bar 23, mounting bar 32 and mounting bar 49 all are arranged on the top of all T-shaped grooves; Be provided with several through holes 4 on described mounting bar 1, mounting bar 23, mounting bar 32 and mounting bar 49, each through hole 4 correspondence be arranged on a T-shaped groove wherein directly over; Be provided with locating piece in described through hole 4, an end of locating piece is through the inside that is arranged on T-shaped groove after through hole; The structure that described locating piece is arranged on the end in T-shaped groove is identical with the structure of T-shaped groove, and contact with bottom surface with the wall of T-shaped groove, the end that locating piece is arranged on the through hole top is provided with threaded column, be sheathed with nut on the outer wall of threaded column, the bottom of nut contacts with the top of mounting bar 1, mounting bar 23, mounting bar 32 or mounting bar 49.For convenience of describing, T-shaped groove is designed to three, the T-shaped groove 1 of called after successively, T-shaped groove 2 12 and T-shaped groove 3 13, T-shaped groove 2 12 is arranged between T-shaped groove 1 and T-shaped groove 3 13, T-shaped groove 1 is near cutter, utilizing locating piece to be arranged in T-shaped groove locates, spiro cap is combined on threaded column, and be pressed on mounting bar, make mounting bar to locate on installing plate 1, while needing to adjust position, only need unscrew nut, make mounting bar be moved along T-shaped groove, can be processed for the synchronous pulley of different size, clear for lines in this figure, do not draw locating piece and nut.
The blade of the cutter on described mounting bar 1 and mounting bar 49 all is arranged between mounting bar 1 and mounting bar 49, and the center line of mounting bar 1 and cutter on mounting bar 49 is all vertical with the center line of cutter on mounting bar 23.For convenience of describing, by the cutter called after cutter 1 be arranged on mounting bar 1, cutter called after cutter 27 on mounting bar 23, cutter called after cutter 4 10 on mounting bar 49, vertical with cutter 27, such design after cutter 1 and cutter 4 10 are parallel to each other, can be when the processing synchronous pulley, both sides and end face to synchronous pulley are processed simultaneously, have improved the efficiency of processing, can be by the synchronous pulley disposal molding.
Take aforesaid way, just can realize preferably the present invention.
Claims (8)
1. a process equipment that is exclusively used in synchronous pulley, it is characterized in that: comprise working plate (18), vertically be connected with workbench (17) on described working plate (18), be provided with gripping sleeve (16) on workbench (17), gripping sleeve (16) inside is provided with clamp mechanism (15), clamp mechanism (15) is arranged on the top of working plate (18), be provided with installing plate (1) on described working plate (18), installing plate (1) can be upper mobile at working plate (18), installing plate is provided with some mounting bars on (1), mounting bar is fixed on installing plate (1), installing plate is provided with machining tool on (1), machining tool is all near clamp mechanism (15), working plate (18) below is provided with cooling system, cooling system is connected with cooling tube (14), one end of cooling tube (14) reaches the top of installing plate (1), and the liquid outlet of cooling tube (14) points to clamp mechanism (15).
2. a kind of process equipment that is exclusively used in synchronous pulley according to claim 1, it is characterized in that: described mounting bar comprises mounting bar one (6), mounting bar two (3), mounting bar three (2) and mounting bar four (9), mounting bar one (6), mounting bar two (3), mounting bar three (2) and mounting bar four (9) all are arranged on installing plate (1), mounting bar two (3) is arranged between mounting bar one (6) and mounting bar three (2), mounting bar three (2) is arranged between mounting bar two (3) and mounting bar four (9), mounting bar two (3), mounting bar three (2) all is arranged between mounting bar one (6) and mounting bar four (9), there is gap between mounting bar one (6) and mounting bar two (3), mounting bar two (3) and mounting bar three (2) are in contact with one another, there is gap between mounting bar three (2) and mounting bar four (9).
3. a kind of process equipment that is exclusively used in synchronous pulley according to claim 2, it is characterized in that: described machining tool comprises cutter and drill bit (8), be provided with cutter on mounting bar one (6), mounting bar two (3) and mounting bar four (9), and cutter stretches out the scope of installing plate (1); Be provided with drill bit (8) on mounting bar three (2), drill bit (8) is arranged between installing plate (1) and clamp mechanism (15), and drill bit (8) and cutter are arranged on the same side of installing plate (1).
4. a kind of process equipment that is exclusively used in synchronous pulley according to claim 3, it is characterized in that: the end face indent of described installing plate (1) forms some and is T-shaped groove, the bed-plate dimension of T-shaped groove is greater than the size of openend, between T-shaped groove, be parallel to each other, and T-shaped groove is communicated with two symmetrical sides in installing plate, and mounting bar one (6), mounting bar two (3), mounting bar three (2) and mounting bar four (9) all are arranged on the top of all T-shaped grooves.
5. a kind of process equipment that is exclusively used in synchronous pulley according to claim 4, it is characterized in that: be provided with several through holes (4) on described mounting bar one (6), mounting bar two (3), mounting bar three (2) and mounting bar four (9), each through hole (4) correspondence be arranged on a T-shaped groove wherein directly over.
6. a kind of process equipment that is exclusively used in synchronous pulley according to claim 5, it is characterized in that: described through hole is provided with locating piece in (4), and an end of locating piece is through the inside that is arranged on T-shaped groove after through hole.
7. a kind of process equipment that is exclusively used in synchronous pulley according to claim 6, it is characterized in that: the structure that described locating piece is arranged on the end in T-shaped groove is identical with the structure of T-shaped groove, and contact with bottom surface with the wall of T-shaped groove, the end that locating piece is arranged on the through hole top is provided with threaded column, be sheathed with nut on the outer wall of threaded column, the bottom of nut contacts with the top of mounting bar one (6), mounting bar two (3), mounting bar three (2) or mounting bar four (9).
8. a kind of process equipment that is exclusively used in synchronous pulley according to claim 3, it is characterized in that: the blade of the cutter on described mounting bar one (6) and mounting bar four (9) all is arranged between mounting bar one (6) and mounting bar four (9), and the center line of mounting bar one (6) and cutter on mounting bar four (9) is all vertical with the center line of cutter on mounting bar two (3).
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CN201310386763XA CN103465098A (en) | 2013-08-30 | 2013-08-30 | Processing equipment special for synchronous belt wheels |
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CN201310386763XA CN103465098A (en) | 2013-08-30 | 2013-08-30 | Processing equipment special for synchronous belt wheels |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106181489A (en) * | 2016-08-29 | 2016-12-07 | 无锡市太湖同步带轮厂 | Synchronous pulley processing firm banking |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2206571A1 (en) * | 2007-11-09 | 2010-07-14 | Citizen Machinery Co., Ltd. | Machine tool |
US20100268371A1 (en) * | 2007-11-09 | 2010-10-21 | Citizen Machinery Co., Ltd. | Machining tool |
CN103223634A (en) * | 2013-04-27 | 2013-07-31 | 北京航空航天大学 | Synchronous processing device with circular array curve surface structure |
CN103264301A (en) * | 2013-05-16 | 2013-08-28 | 瑞鹄汽车模具有限公司 | Clamping device and clamping and positioning method thereof |
CN203527139U (en) * | 2013-08-30 | 2014-04-09 | 成都银科同步带轮制造有限公司 | Machining device of synchronous pulleys |
-
2013
- 2013-08-30 CN CN201310386763XA patent/CN103465098A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2206571A1 (en) * | 2007-11-09 | 2010-07-14 | Citizen Machinery Co., Ltd. | Machine tool |
US20100268371A1 (en) * | 2007-11-09 | 2010-10-21 | Citizen Machinery Co., Ltd. | Machining tool |
CN103223634A (en) * | 2013-04-27 | 2013-07-31 | 北京航空航天大学 | Synchronous processing device with circular array curve surface structure |
CN103264301A (en) * | 2013-05-16 | 2013-08-28 | 瑞鹄汽车模具有限公司 | Clamping device and clamping and positioning method thereof |
CN203527139U (en) * | 2013-08-30 | 2014-04-09 | 成都银科同步带轮制造有限公司 | Machining device of synchronous pulleys |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106181489A (en) * | 2016-08-29 | 2016-12-07 | 无锡市太湖同步带轮厂 | Synchronous pulley processing firm banking |
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Application publication date: 20131225 |