CN103464349B - Fully-automatic adhesive-injecting machine for horizontally injecting hot melt adhesive - Google Patents
Fully-automatic adhesive-injecting machine for horizontally injecting hot melt adhesive Download PDFInfo
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- CN103464349B CN103464349B CN201310440195.7A CN201310440195A CN103464349B CN 103464349 B CN103464349 B CN 103464349B CN 201310440195 A CN201310440195 A CN 201310440195A CN 103464349 B CN103464349 B CN 103464349B
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Abstract
The invention discloses a fully-automatic method for horizontally injecting a hot melt adhesive and an adhesive-injecting machine thereof. The fully-automatic method for horizontally injecting the hot melt adhesive comprises the following steps of horizontally placing a product, driving the product to rotate by a servo motor, injecting the adhesive to the product in the vertical direction, cooling the hot melt adhesive on the surface of the product by low-temperature compressed air, after adhesive injection is finished, while horizontally conveying the product, keeping rotating the product, and cooling the hot melt adhesive on the surface of the product again by cold air. The adhesive-injecting machine comprises a rotary feeding mechanism, a servo driving rotating mechanism, an adhesive injection cooling mechanism, a rotary conveying mechanism and a cold air blowing mechanism. The problems of adhesive dripping, adhesive breaking and adhesive accumulation of the product are effectively solved, meanwhile, unmanned operation can be realized, the requirement on fully-automatic online production of different products is met, the processing cost is reduced, and the production efficiency is improved. Furthermore, the adhesive-injecting machine has the functions of production data acquisition, data storage and the like, so that the management and control of a production enterprise on a production and processing process are facilitated.
Description
Technical field
The present invention relates to a kind of glue-injection machine, be specifically related to the glue-injection machine of the horizontal injecting glue of a kind of full-automatic heat melten gel.
Background technology
Cleaner is widely used in automobile manufacture industry, mainly comprises air filter and oil filter, and its effect is the impurity in filtered air or machine oil.Cleaner is consumable accessory, needs periodic replacement.At present, the stability that the performance of cleaner, service life and cleaner distribution in Full Vehicle System join oil improves in domestic and international automobile filter manufacturer, carried out cleaner shaping after inject the processing technology of fixed folding apart from PUR at the paper folding interval of filter paper.
In prior art, main two kinds of the processing technology mode of cleaner injecting glue, one is vertically placed by cleaner, drive unit drives vertical direction revolution, the horizontal injecting glue of injection system, because PUR is in melting state, the problem that the product adopting injecting glue in this way occurs dripping glue, the glue that breaks, colloid are piled up is the most serious, and the difficult quality guarantee of distance rolled over surely by cleaner; Another kind is by cleaner horizontal positioned, drive unit drives vertical direction revolution, the vertical injecting glue of injection system, by pipeline horizontal feed after injecting glue terminates, although this mode is better than front kind, but there is the problem of dripping glue, disconnected glue, the shaping rear accumulation of colloid, still can not ensure that the quality of distance rolled over surely by cleaner.In addition, existing PUR glue-injection machine, can only meet the Production requirement of single product, for the injecting glue product of different cultivars, needs specific glue-injection machine corresponding with it, and this adds corresponding cost in producing to enterprise.
Generally speaking, the processing of current cleaner injecting glue mainly contains drips glue, disconnected glue, injecting glue is uneven, production efficiency is low (12/minute) problem, product after injecting glue still can not reach the object that distance rolled over surely by cleaner, and a kind of glue-injection machine can only meet single variety product injecting glue needs.Therefore we need a kind of glue injection method that can solve above-mentioned defect of the prior art, and realize the glue-injection machine of this glue injection method.
Summary of the invention
The object of the invention is to solve above-mentioned defect of the prior art, the glue-injection machine of the horizontal injecting glue of a kind of full-automatic heat melten gel is provided.For achieving the above object, the technical solution adopted in the present invention is as follows: a kind of glue-injection machine of the glue injection method for realizing the horizontal injecting glue of described full-automatic heat melten gel, comprise overturn feed mechanism, servo-drive slew gear, injecting glue cooling body, rotary conveyer structure and cold wind blow mechanism, the equipped at outlet port of overturn feed mechanism is located at by described servo-drive slew gear, described injecting glue cooling body is located at above servo-drive slew gear, described rotary conveyer structure is located at servo-drive slew gear equipped at outlet port, described cold wind blows mechanism and is fixedly connected on rotary conveyer structure top.
Described injecting glue cooling body comprises injecting glue nozzle unit, cold air nozzle unit and institutional framework, described injecting glue nozzle unit is fixed on institutional framework, in order to from vertical direction to product heat injection melten gel, described cold air nozzle unit is fixed on institutional framework, blows low temperature compressed air in order to the PUR to product surface.
Described injecting glue nozzle unit comprises injecting glue valve body, injecting glue nozzle, injecting glue switch valve and PUR sebific duct interface, described injecting glue valve body is fixed on institutional framework, described injecting glue nozzle is connected to injecting glue valve body, described injecting glue switch valve is fixed on institutional framework, in order to control injecting glue valve body switch, described PUR sebific duct interface is connected to injecting glue valve body, in order to provide PUR to injecting glue valve body.
Described cold air nozzle unit comprises cold air nozzle valve body, cold air nozzle, cold air flow control valve, air cock and cold air interface, described cold air nozzle valve body is fixed on institutional framework, described cold air nozzle is threadedly connected to cold air nozzle valve body, described cold air flow control valve is connected to cold air nozzle valve body, described air cock is located on cold air nozzle valve body, described cold air interface is fixedly connected on institutional framework, and is connected to cold air nozzle valve body by flexible pipe.Described institutional framework comprises fixed frame and movable frame, and described fixed frame is connected by jockey with movable frame.
Described servo-drive slew gear comprises driving mechanism framework, product guide rail, first gear stop device, second gear stop device, jacking apparatus, product clamping device and servomotor, described product guide rail is fixed on driving mechanism framework, described first gear stop device is fixed on driving mechanism framework, and be located at product guide rail both sides, described second gear stop device is fixed on driving mechanism framework, and be located at product guide rail both sides, described jacking apparatus is located between first gear stop device and second gear stop device, described product clamping device is located on jacking apparatus, described servomotor axle head is connected to product clamping device, described driving mechanism framework comprises fixed drive framework and mobile driver framework, described fixed drive framework is connected by jockey with mobile driver framework.
Described glue making machine injecting glue process comprises the steps:
1) Product Level is placed;
2) drive product revolution, vertical direction is to product injecting glue;
3) injecting glue terminates rear horizontal feed product.
Described vertical direction, to while product injecting glue, adopts low temperature compressed air to carry out cooling processing to the PUR of product surface.
Described driving product revolution, its process adopts the revolution of driven by servomotor product.
After described injecting glue terminates, while horizontal feed product, make product keep revolution, and adopt the PUR of cold wind to product surface again to cool.
Described rotary conveyer structure comprises revolution transportation frame, conveying device and floating pushes back rotary device, described conveying device is located in revolution transportation frame, the described floating rotary device that pushes back is located in revolution transportation frame, comprise floating pressing plate and press strip, floating pressing plate lower end is located at by described press strip, described revolution transportation frame comprises fixing transportation frame and mobile transportation frame, and described fixing transportation frame is connected by jockey with mobile transportation frame.
Described cold wind blows mechanism and comprises base cabinet, heat exchanger, chilled air fan, cold wind spout, closed frame and ventilation filter screen, described heat exchanger is located in base cabinet, described chilled air fan is fixed on base cabinet top, described cold wind spout is located at bottom base cabinet, described closed frame is fixed on base cabinet top, and described ventilation filter screen is located at closed frame top.
Compared with prior art, the invention has the advantages that: the present invention effectively solves product and drips glue, disconnected glue, colloid accumulation problem, makes the fixed folding of manufacturing enterprise to cleaner product achieve great control apart from injecting glue quality and outward appearance.Meanwhile, the present invention can realize unattended, and meets the requirement of the full-automatic online production of different cultivars product, namely decreases processing cost and turn improves production efficiency.In addition, the present invention has the function such as production data acquisition, data storage, is conducive to manufacturing enterprise and controls the management of process of manufacture.
Accompanying drawing explanation
Fig. 1 is the structural representation of the embodiment of the present invention;
Fig. 2 is the structural representation of injecting glue cooling body in Fig. 1;
Fig. 3 is the front view of injecting glue cooling body in Fig. 1;
Fig. 4 is the structural representation of servo-drive slew gear in Fig. 1;
Fig. 5 is the front view of servo-drive slew gear in Fig. 1;
Fig. 6 is the structural representation of rotary conveyer structure in Fig. 1;
Fig. 7 is the left view of rotary conveyer structure in Fig. 1;
Fig. 8 is the structural representation that in Fig. 1, cold wind blows mechanism.
Detailed description of the invention
Below specific embodiment of the invention method is described.
The glue injection method of the horizontal injecting glue of full-automatic heat melten gel of the present invention mainly comprises the steps: Product Level to place, adopt the revolution of driven by servomotor product, vertical direction is to product injecting glue, adopt low temperature compressed air to carry out cooling processing to the PUR of product surface simultaneously, while injecting glue terminates rear horizontal feed product, make product keep revolution, and adopt the PUR of cold wind to product surface again to cool.
Driven by servomotor product is adopted to turn round in the glue injection method of the horizontal injecting glue of full-automatic heat melten gel of the present invention.Adopt driven by servomotor, to realize speed of gyration and angle of revolution, all can at the enterprising line parameter editor of man machine operation interface, parameter preset function, thus ensure that cleaner product is in injecting glue process, injecting glue is even, not disconnected glue and colloid packing phenomenon, and the requirement that the injecting glue amount that can meet different cultivars product is different.
The present invention is in the vertical direction to while product injecting glue, and it is necessary for adopting low temperature compressed air to carry out cooling processing to the PUR of product surface.Low temperature compressed air can make the PUR of product surface cool fast, thus guarantees that cleaner product does not drip glue, trickling phenomenon after injecting glue.In addition, after injecting glue terminates while horizontal feed product, make product keep revolution, and adopt the PUR of cold wind to product surface again to cool.This step utilizes product self gyroscopic action and cold wind to PUR cooling effect, ensures that product is being transferred in process, the complete coagulation forming of PUR, and does not drip the phenomenon of glue, trickling.
Fig. 1 shows the structure that the present invention realizes the glue-injection machine of the glue injection method of the horizontal injecting glue of full-automatic heat melten gel.As shown in Figure 1, realize the glue-injection machine of the glue injection method of the horizontal injecting glue of full-automatic heat melten gel, comprise overturn feed mechanism 1, servo-drive slew gear 2, injecting glue cooling body 3, rotary conveyer structure 4 and cold wind and blow mechanism 5, the equipped at outlet port of overturn feed mechanism 1 is located at by described servo-drive slew gear 2, described injecting glue cooling body 3 is located at above servo-drive slew gear 2, described rotary conveyer structure 4 is located at servo-drive slew gear 2 equipped at outlet port, and described cold wind blows mechanism 5 and is fixedly connected on rotary conveyer structure 4 top.The carrying out practically process of this glue-injection machine is as follows: product is overturn 90 ° by overturn feed mechanism 1, Product Level is placed, and product is pushed to servo-drive slew gear 2 place, servo-drive slew gear 2 drives product to turn round, the while that product being pivotal, injecting glue cooling body 3 vertical direction is to product injecting glue, and spray low temperature compressed air to product surface PUR again simultaneously, thus product surface PUR is cooled fast, after injecting glue terminates, product is delivered to rotary conveyer structure 4 by servo-drive slew gear 2, rotary conveyer structure 4 horizontal feed product, and make product keep revolution, blow cold wind to the PUR of product surface again simultaneously, the PUR of product surface is thoroughly cooled.
As shown in Figures 2 and 3, injecting glue cooling body 3, comprise injecting glue nozzle unit 31, cold air nozzle unit 32 and institutional framework 33, described injecting glue nozzle unit 31 is fixed on institutional framework 33, in order to from vertical direction to product heat injection melten gel, described cold air nozzle unit 32 is fixed on institutional framework 33, blows low temperature compressed air in order to the PUR to product surface.Described injecting glue nozzle unit 31 comprises injecting glue valve body 311, injecting glue nozzle 312, injecting glue switch valve 313 and PUR sebific duct interface 314, described injecting glue valve body 311 is fixed on institutional framework 33, described injecting glue nozzle 312 is connected to injecting glue valve body 311, described injecting glue switch valve 313 is fixed on institutional framework 33, in order to control injecting glue valve body 311 switch, described PUR sebific duct interface 314 is connected to injecting glue valve body 311, in order to provide PUR to injecting glue valve body 311.Described cold air nozzle unit 32 comprises cold air nozzle valve body 321, cold air nozzle 322, cold air flow control valve 323, air cock 324 and cold air interface 325, described cold air nozzle valve body 321 is fixed on institutional framework 33, described cold air nozzle 322 is threadedly connected to cold air nozzle valve body 321, described cold air flow control valve 323 is connected to cold air nozzle valve body 321, described air cock 324 is located at cold air nozzle valve body 321, described cold air interface 325 is fixedly connected on institutional framework 33, and is connected to cold air nozzle valve body 321 by flexible pipe.Described institutional framework 33 comprises fixed frame 331 and movable frame 332, and described fixed frame 331 is connected by jockey with movable frame 332.By regulating the relative position of fixed frame 331 and movable frame 332, can regulate the height of injecting glue nozzle unit and cold air nozzle unit, thus the product meeting different cultivars is to the different requirements in short transverse, the On-line Product meeting different cultivars is produced.
As shown in Figure 4 and Figure 5, servo-drive slew gear 2 comprises driving mechanism framework 21, product guide rail 22, first gear stop device 23, second gear stop device 24, jacking apparatus 25, product clamping device 26 and servomotor 27, described product guide rail 22 is fixed on driving mechanism framework 21, move by required track in order to make product, described first gear stop device 23 is fixed on driving mechanism framework 21, and be located at product guide rail 22 both sides, described second gear stop device 24 is fixed on driving mechanism framework 21, and be located at product guide rail 22 both sides, described jacking apparatus 25 is located between first gear stop device 23 and second gear stop device 24, described product clamping device 26 is located on jacking apparatus 25, described servomotor 27 axle head is connected to product clamping device 26, described driving mechanism framework 21 comprises fixed drive framework 211 and mobile driver framework 212, described fixed drive framework 211 is connected by jockey with mobile driver framework 212.By regulating fixed drive framework 211 and the relative position of mobile driver framework 212, regulate first gear stop device 23, second gear stop device 24 and product guide rail 22 in the distance of width, thus the On-line Product meeting different cultivars is produced.
As shown in Figure 6 and Figure 7, rotary conveyer structure 4 comprises revolution transportation frame 41, conveying device 42 and floating pushes back rotary device 43, described conveying device 42 is located in revolution transportation frame 41, the described floating rotary device 43 that pushes back is located in revolution transportation frame 41, comprise floating pressing plate 431 and press strip 432, floating pressing plate 431 lower end is located at by described press strip 432, described revolution transportation frame 41 comprises fixing transportation frame 411 and mobile transportation frame 412, and described fixing transportation frame 411 is connected by jockey with mobile transportation frame 412.Conveying device 42 and the floating effect pushing back rotary device 43, can make product while translation, keep revolution.By regulating fixing transportation frame 411 and the relative position of mobile transportation frame 412, regulate conveying device 42 to push back the distance of rotary device 43 at width with floating, thus the On-line Product meeting different cultivars is produced.
As shown in Figure 8, cold wind blows mechanism 5 and comprises base cabinet 51, heat exchanger 52, chilled air fan 53, cold wind spout 54, closed frame 55 and ventilation filter screen 56, described heat exchanger 52 is located in base cabinet 51, described chilled air fan 53 is fixed on base cabinet 51 top, described cold wind spout 54 is located at bottom base cabinet 51, described closed frame 55 is fixed on base cabinet 51 top, and described ventilation filter screen 56 is located at closed frame 55 upper end.By the effect of heat exchanger 52, the wind that chilled air fan 53 is produced is lowered the temperature rapidly, and blows cold wind from cold wind spout 54 to injecting glue product, thus ensures that the PUR of product surface thoroughly cools.
The present invention is not limited to above-mentioned embodiment, adopts the structure identical or approximate with the above-mentioned enforcement of the present invention, and other glue-injection machines obtained, all within protection scope of the present invention.
Claims (5)
1. the glue-injection machine of the horizontal injecting glue of full-automatic heat melten gel, comprise overturn feed mechanism (1), servo-drive slew gear (2), injecting glue cooling body (3), rotary conveyer structure (4) and cold wind blow mechanism (5), described servo-drive slew gear (2) is located at the equipped at outlet port of overturn feed mechanism (1), described injecting glue cooling body (3) is located at servo-drive slew gear (2) top, described rotary conveyer structure (4) is located at servo-drive slew gear (2) equipped at outlet port, described cold wind blows mechanism (5) and is fixedly connected on rotary conveyer structure (4) top, it is characterized in that:
Described injecting glue cooling body (3) comprises injecting glue nozzle unit (31), cold air nozzle unit (32) and institutional framework (33), described injecting glue nozzle unit (31) is fixed on institutional framework (33), in order to from vertical direction to product heat injection melten gel, described cold air nozzle unit (32) is fixed on institutional framework (33), blows low temperature compressed air in order to the PUR to product surface;
Described injecting glue nozzle unit (31) comprises injecting glue valve body (311), injecting glue nozzle (312), injecting glue switch valve (313) and PUR sebific duct interface (314), described injecting glue valve body (311) is fixed on institutional framework (33), described injecting glue nozzle (312) is connected to injecting glue valve body (311), described injecting glue switch valve (313) is fixed on institutional framework (33), in order to control injecting glue valve body (311) switch, described PUR sebific duct interface (314) is connected to injecting glue valve body (311), in order to provide PUR to injecting glue valve body (311);
Described cold air nozzle unit (32) comprises cold air nozzle valve body (321), cold air nozzle (322), cold air flow control valve (323), air cock (324) and cold air interface (325), described cold air nozzle valve body (321) is fixed on institutional framework (33), described cold air nozzle (322) is threadedly connected to cold air nozzle valve body (321), described cold air flow control valve (323) is connected to cold air nozzle valve body (321), described air cock (324) is located on cold air nozzle valve body (321), described cold air interface (325) is fixedly connected on institutional framework (33), and be connected to cold air nozzle valve body (321) by flexible pipe,
Described institutional framework (33) comprises fixed frame (331) and movable frame (332), and described fixed frame (331) is connected by jockey with movable frame (332);
Described servo-drive slew gear (2) comprises driving mechanism framework (21), product guide rail (22), first gear stop device (23), second gear stop device (24), jacking apparatus (25), product clamping device (26) and servomotor (27), described product guide rail (22) is fixed on driving mechanism framework (21), described first gear stop device (23) is fixed on driving mechanism framework (21), and be located at product guide rail (22) both sides, described second gear stop device (24) is fixed on driving mechanism framework (21), and be located at product guide rail (22) both sides, described jacking apparatus (25) is located between first gear stop device (23) and second gear stop device (24), described product clamping device (26) is located on jacking apparatus (25), described servomotor (27) axle head is connected to product clamping device (26), described driving mechanism framework (21) comprises fixed drive framework (211) and mobile driver framework (212), described fixed drive framework (211) is connected by jockey with mobile driver framework (212),
Described glue-injection machine injecting glue process comprises the steps:
1) Product Level is placed;
2) drive product revolution, vertical direction is to product injecting glue;
3) injecting glue terminates rear horizontal feed product;
Described vertical direction, to while product injecting glue, adopts low temperature compressed air to carry out cooling processing to the PUR of product surface.
2. the glue-injection machine of the horizontal injecting glue of full-automatic heat melten gel according to claim 1, is characterized in that: described driving product revolution, its process adopts the revolution of driven by servomotor product.
3. the glue-injection machine of the horizontal injecting glue of full-automatic heat melten gel according to claim 1, is characterized in that: after described injecting glue terminates, and while horizontal feed product, makes product keep revolution, and adopts the PUR of cold wind to product surface again to cool.
4. the glue-injection machine of the horizontal injecting glue of full-automatic heat melten gel according to claim 1, it is characterized in that: described rotary conveyer structure (4) comprises revolution transportation frame (41), conveying device (42) and floating push back rotary device (43), described conveying device (42) is located in revolution transportation frame (41), the described floating rotary device (43) that pushes back is located in revolution transportation frame (41), comprise floating pressing plate (431) and press strip (432), floating pressing plate (431) lower end is located at by described press strip (432), described revolution transportation frame (41) comprises fixing transportation frame (411) and mobile transportation frame (412), described fixing transportation frame (411) is connected by jockey with mobile transportation frame (412).
5. the glue-injection machine of the horizontal injecting glue of full-automatic heat melten gel according to claim 1, it is characterized in that: described cold wind blows mechanism (5) and comprises base cabinet (51), heat exchanger (52), chilled air fan (53), cold wind spout (54), closed frame (55) and ventilation filter screen (56), described heat exchanger (52) is located in base cabinet (51), described chilled air fan (53) is fixed on base cabinet (51) top, described cold wind spout (54) is located at base cabinet (51) bottom, described closed frame (55) is fixed on base cabinet (51) top, described ventilation filter screen (56) is located at closed frame (55) top.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310440195.7A CN103464349B (en) | 2013-09-25 | 2013-09-25 | Fully-automatic adhesive-injecting machine for horizontally injecting hot melt adhesive |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310440195.7A CN103464349B (en) | 2013-09-25 | 2013-09-25 | Fully-automatic adhesive-injecting machine for horizontally injecting hot melt adhesive |
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| CN103464349A CN103464349A (en) | 2013-12-25 |
| CN103464349B true CN103464349B (en) | 2014-12-31 |
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| CN201310440195.7A Expired - Fee Related CN103464349B (en) | 2013-09-25 | 2013-09-25 | Fully-automatic adhesive-injecting machine for horizontally injecting hot melt adhesive |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103721894B (en) * | 2014-01-07 | 2016-05-04 | 成都拓利科技股份有限公司 | A kind of horizontal glue-injection machine |
| CN105381941A (en) * | 2015-11-30 | 2016-03-09 | 泗县腾马汽车配件有限公司 | Cooling mechanism for powder sprayed layers of filter outer shells |
| CN106040552B (en) * | 2016-08-12 | 2019-04-26 | 绍兴中科通信设备有限公司 | A kind of full automatic point gluing method of 0 ° of optical filter |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4235060C1 (en) * | 1992-10-17 | 1993-12-09 | Hemscheidt Maschtech Schwerin | Drive unit for an injection molding machine |
| JPH07241769A (en) * | 1994-03-04 | 1995-09-19 | Yuken Kogyo Co Ltd | Oil temperature regulator |
| CN1876218A (en) * | 2006-04-28 | 2006-12-13 | 刘万彬 | Paper end cap filter element production method and its product |
| CN201275450Y (en) * | 2008-10-15 | 2009-07-22 | 奥凯嘉集团有限公司 | Filter element for filter |
| CN201454767U (en) * | 2009-04-13 | 2010-05-12 | 天津大学 | Thermal spraying sample fixture |
| CN102343319A (en) * | 2011-09-16 | 2012-02-08 | 蚌埠银丰滤清器科技有限公司 | Excircle glue dispenser of full-automatic filter |
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Effective date of registration: 20170911 Address after: 5 Building 8, 201601 Xin Yip Road, Shanghai, Songjiang District Patentee after: Happy (Shanghai) Precision Electronic Technology Co., Ltd. Address before: 201315 B, 2388 Pu Pu Road, Shanghai, Pudong New Area, 1202 Patentee before: Ken Daystar (Shanghai) Automation System Co., Ltd. |
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