CN103457217A - Large steel anchor type strain clamp of aluminum-alloy-cored aluminum strand - Google Patents

Large steel anchor type strain clamp of aluminum-alloy-cored aluminum strand Download PDF

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Publication number
CN103457217A
CN103457217A CN2013103842952A CN201310384295A CN103457217A CN 103457217 A CN103457217 A CN 103457217A CN 2013103842952 A CN2013103842952 A CN 2013103842952A CN 201310384295 A CN201310384295 A CN 201310384295A CN 103457217 A CN103457217 A CN 103457217A
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CN
China
Prior art keywords
aluminum
steel anchor
large steel
alloy core
strain clamp
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Pending
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CN2013103842952A
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Chinese (zh)
Inventor
牛海军
朱宽军
司佳钧
刘胜春
张军
刘臻
杨加伦
江良虎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
State Grid Corp of China SGCC
State Grid Zhejiang Electric Power Co Ltd
China Electric Power Research Institute Co Ltd CEPRI
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State Grid Corp of China SGCC
China Electric Power Research Institute Co Ltd CEPRI
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Priority to CN2013103842952A priority Critical patent/CN103457217A/en
Publication of CN103457217A publication Critical patent/CN103457217A/en
Pending legal-status Critical Current

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Abstract

The invention provides a large steel anchor type strain clamp of an aluminum-alloy-cored aluminum strand. The strain clamp comprises a large steel anchor and an aluminum tube, wherein the large steel anchor and the aluminum tube are arranged in the coaxial direction, and the aluminum-alloy-cored aluminum strand is arranged in the aluminum tube. The strain clamp is characterized in that one end of the large steel anchor is an oval ring, the other end of the large steel anchor is provided with a hole in the axial direction, the outer side of the middle of the large steel anchor is provided with a thread, and an aluminum alloy core of the aluminum-alloy-cored aluminum strand is arranged in the hole. Compared with the prior art, the large steel anchor type strain clamp of the aluminum-alloy-cored aluminum strand enables the aluminum alloy core of a wire to be arranged in the large steel anchor and is connected with the large steel anchor in a hydraulic and pressed mode, and the wire can be effectively and stably held through the large steel anchor. By means of the hydraulic and pressed connection, the process is mature, pressed connection quality is easy to guarantee, and the pressed connection problem of the aluminum-alloy-cored aluminum strand is solved.

Description

The large steel anchor of a kind of aluminum stranded wire of aluminum alloy core type strain clamp
Technical field
The present invention relates to a kind of strain clamp, specifically relate to the large steel anchor of a kind of aluminum stranded wire of aluminum alloy core for overhead transmission line type strain clamp.
Background technology
The electric energy that generator sends, after transformer boosts, then is realized transmission of electricity through the control appliances such as circuit breaker accesses transmission line.By version, transmission line is divided into overhead transmission line and cable line.Overhead transmission line is erected at and groundly consists of overhead line structures, wire, insulator, line hardware, bracing wire, pole and tower foundation, earthing device etc.According to the character of carrying electric current, transmission of electricity is divided into ac transmission and direct current transportation.At first successfully realized direct current transportation the eighties in 19th century.But because the voltage of direct current transportation had been difficult to continue to improve under technical conditions at that time, so that ability to transmit electricity and benefit are restricted.In 19 end of the centurys, direct current transportation is progressively replaced by ac transmission.The success of ac transmission, welcome the electrified social New Times in 20th century.Since the sixties in 20th century, direct current transportation has again new development, with ac transmission, matches, and forms the electric power system that alternating current-direct current mixes.
The process of transmission of electricity is exactly the direction transmission of electromagnetic energy along transmission line, and the circuit ability to transmit electricity is subject to the domination of the various rules of electromagnetic field and circuit.With ground potential (zero potential) as a reference point, line conductor all need the high voltage in being applied by power supply under, be called transmission voltage.Transmission line is determined maximum delivery power after considering technology, the every factor of economic dispatch, is called the transmission capacity of this circuit.Transmission capacity substantially to square being directly proportional of transmission voltage.Therefore, improving transmission voltage is the technical way of realizing large capacity or long distance power transmission, and the level of raising is the outstanding feature of technology of transmission of electricity development level.
From evolution, the transmission voltage grade approximately increases with the relation of twice.When energy output increases to 4 times of left and right, a new higher electric pressure appears.Usually the transmission line of 35~220KV is called to high-tension line (HV), the transmission line of 330~750KV is called supertension line (EHV), and the above transmission line of 750KV is called extra high voltage line (UHV).In general, the transmission of electric energy capacity is larger, and the electric pressure that circuit adopts is just higher.Adopt EHV transmission, can effectively reduce line loss, reduce the circuit unit price, account for less arable land, be fully used in the circuit corridor.
The strain clamp of using in transmission line is that wire or lightning conducter are fixed on to a kind of folder on the strain insulator string of non-rectilinear shaft tower, plays the anchoring effect, also is used for fixing the bracing wire of bracing wire shaft tower, is the important gold utensil in transmission line.
Along with the development of technology, the application of extra high voltage line transmission of electricity has promoted the conveying capacity of China's electrical network greatly.The data that provide according to State Grid Corporation of China show, a loop extra-high voltage direct-current electrical network can send 6,000,000 kilowatts of electric weight, is equivalent to 5 to 6 times of existing 500 Kilovolt Direct Current nets, and the power transmission distance is also 2 to 3 times of the latter, so efficiency improves greatly.In addition, according to State Grid Corporation of China's measuring and calculating, carry the electric weight of same power, can be than the land resource that adopts 500 kilovolts of supertension lines savings 60% if adopt extra high voltage line to transmit electricity.It is target that UHV Transmission Engineering be take construction " environmentally friendly " engineering, optimizes the design of engineering comprehensively, and strict guarantee electric field, magnetic field, audible noise and radio interference level meet standard-required.For this reason, if design adopts plain conductor, certainly will to strengthen conductor cross-section and increase the division radical of wire, certainly will increase like this physical dimension of use amount, steel tower of wire and bus and circuit width of corridor etc., thereby strengthen construction investment.Under the prerequisite that meets transmission line capability and line project requirement, design adopts a kind of new structure wire that guarantees the power transmission conductor current capacity, guarantee sectional area of wire, reduce the diameter of wire, can greatly save conductor material, and make the external diameter and surperficial transmission of electricity and the corona requirement that can meet circuit of wire, greatly reduce total weight and the wire division radical of wire, reduce steel tower load and construction weight, thereby significantly reduced track investment.For this reason, design adopts aluminium alloy core, aluminium molded line wire, to optimize steel tower and line design, reduces construction investment.
Aluminum stranded wire of aluminum alloy core, as a kind of wire of new structure, needs a kind of strain clamp of special construction to coordinate with it, effectively aluminum stranded wire of aluminum alloy core is stablized to gripping, transmits power and electric loading simultaneously.
Summary of the invention
For meeting the needs of aluminum stranded wire of aluminum alloy core wire transmission line, the invention provides the large steel anchor of a kind of aluminum stranded wire of aluminum alloy core type strain clamp, can stablize effectively and grip aluminum stranded wire of aluminum alloy core, can also transmit power and electric loading simultaneously.
The objective of the invention is to adopt following technical proposals to realize:
The large steel anchor of a kind of aluminum stranded wire of aluminum alloy core provided by the invention type strain clamp, described strain clamp comprises large steel anchor and the aluminum pipe arranged along same axis direction, described aluminum stranded wire of aluminum alloy core is arranged in described aluminum pipe, its improvements are, one end of described large steel anchor is oval annulus, the other end is provided with hole along its axis direction, and the middle outside is provided with screw thread; The aluminium alloy core of described aluminum stranded wire of aluminum alloy core is arranged in described hole.
Wherein, the composition of described large steel anchor is by weight percentage: carbon 0.07%~0.14%, and silicon 0.17%~0.37%, manganese 0.35%~0.65%, sulphur≤0.035%, phosphorus≤0.035%, chromium≤0.15%, nickel≤0.25%, copper≤0.25%, iron is surplus.
Wherein, the composition of described large steel anchor is by weight percentage: carbon 0.11%, and silicon 0.25%, manganese 0.54%, sulphur 0.022%, phosphorus≤0.018%, chromium≤0.09%, nickel≤0.15%, copper≤0.11%, iron is surplus.
Wherein, the tensile strength >=33MPa of described large steel anchor, hardness is HB133.
Wherein, described aluminium alloy core and large steel anchor are that the fluid pressure type crimping is integrated.
Wherein, the composition of described aluminum pipe is by weight percentage: silicon≤0.25%, and copper≤0.05%, magnesium≤0.05%, zinc≤0.07%, manganese≤0.05%, titanium≤0.05%, iron 0.00%~0.40%, aluminium is surplus.
Wherein, the composition of described aluminum pipe is by weight percentage: silicon 0.18%, and copper 0.03%, magnesium 0.02%, zinc 0.06%, manganese 0.04%, titanium 0.05%, iron 0.20%, aluminium is surplus.
Wherein, an end inboard of described aluminum pipe is provided with the screw thread be complementary with described large steel anchor, and the other end outside is provided with chamfering.
Wherein, the aluminum steel of described aluminum pipe and described aluminum stranded wire of aluminum alloy core is that the fluid pressure type crimping is integrated.
Compared with the prior art, the beneficial effect that the present invention reaches is:
1, the large steel anchor of aluminum stranded wire of aluminum alloy core provided by the invention type strain clamp, adopt the fluid pressure type crimping, technical maturity, and crimp quality easily is protected, and has overcome the crimping problem of aluminum stranded wire of aluminum alloy core.
2, the large steel anchor of aluminum stranded wire of aluminum alloy core provided by the invention type strain clamp, be arranged on large steel anchor by the aluminium alloy core of wire inner also by the fluid pressure type crimping, greatly improves effective, stable that large steel anchor grips wire.
3, the large steel anchor of aluminum stranded wire of aluminum alloy core provided by the invention type strain clamp, the large steel anchor that adopts specific composition proportion to manufacture, its grip value can reach more than 90% of pull-off force of aluminium alloy core accumulation of wire, greatly improves effective, stable that large steel anchor grips aluminum stranded wire of aluminum alloy core.
4, the large steel anchor of aluminum stranded wire of aluminum alloy core provided by the invention type strain clamp, rational in infrastructure, install conveniently, greatly improved operating efficiency.
5, the large steel anchor of aluminum stranded wire of aluminum alloy core provided by the invention type strain clamp, the aluminum pipe of employing is except effectively bearing the pulling force of aluminum stranded wire of aluminum alloy core wire, conduction current that also can be good as electric conductor.
The accompanying drawing explanation
Fig. 1 is: aluminum stranded wire of aluminum alloy core cross section structure schematic diagram provided by the invention;
Fig. 2 is: assembling schematic diagram before the crimping of the large steel anchor of aluminum stranded wire of aluminum alloy core provided by the invention type strain clamp;
Fig. 3 is: the structural representation of aluminum pipe provided by the invention;
Fig. 4 is: the structural representation of large steel anchor provided by the invention;
Fig. 5 is: after the crimping of the large steel anchor of aluminum stranded wire of aluminum alloy core provided by the invention type strain clamp, assemble schematic diagram;
Wherein: 1, large steel anchor; 2, aluminum pipe; 3, aluminum stranded wire of aluminum alloy core; 4, aluminum steel; 5, aluminium alloy core.
Embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in further detail.
The present embodiment be take splicing sleeve as example, and as shown in Figures 1 to 5, the large steel anchor of the aluminum stranded wire of aluminum alloy core that the embodiment of the present invention provides type strain clamp comprises: large steel anchor 1, aluminum pipe 2, aluminum stranded wire of aluminum alloy core 3, aluminum steel 4, aluminium alloy core 5.
As shown in Figure 3, an end inboard of aluminum pipe 2 is provided with screw thread, and the other end outside is provided with chamfering.
As shown in Figure 4, an end of large steel anchor 1 is oval annulus, and the other end is provided with hole along its axis direction, and the middle outside is provided with the screw thread be complementary with aluminum pipe 2.
As shown in Figure 5, large steel anchor 1 is arranged on the end of thread of aluminum pipe 2; Aluminum stranded wire of aluminum alloy core 3 is arranged in aluminum pipe 2, and its aluminium alloy core 5 is arranged in the hole of large steel anchor 1, and by the crimping mode of hydraulic pressure, large steel anchor 1 and aluminium alloy core 5 crimping is integrated; Simultaneously, aluminum pipe 2 and aluminum steel 4 are integrated by the crimping mode of hydraulic pressure.
Wherein, the composition of large steel anchor 1 is by weight percentage: carbon 0.11%, and silicon 0.25%, manganese 0.54%, sulphur 0.022%, phosphorus≤0.018%, chromium≤0.09%, nickel≤0.15%, copper≤0.11%, iron is surplus; Tensile strength >=33Mpa, hardness HB133.
Wherein, the composition of aluminum pipe 2 is by weight percentage: silicon 0.18%, and copper 0.03%, magnesium 0.02%, zinc 0.06%, manganese 0.04%, titanium 0.05%, iron 0.20%, aluminium is surplus.
The hardness HB60 of aluminium alloy core 5, by the repeated comparative test independent to aluminium alloy core 5, can obtain, the grip value of ordinary steel anchor reaches 85.4%~89.3% of aluminium alloy core 5 accumulation pull-off forces, and the grip value of large steel anchor 1 provided by the invention can reach aluminium alloy core 5 more than 90% of pull-off force of accumulation.
Finally should be noted that: above embodiment is only in order to illustrate that technical scheme of the present invention is not intended to limit, although with reference to above-described embodiment, the present invention is had been described in detail, those of ordinary skill in the field are to be understood that: still can modify or be equal to replacement the specific embodiment of the present invention, and do not break away from any modification of spirit and scope of the invention or be equal to replacement, it all should be encompassed in the middle of claim scope of the present invention.

Claims (9)

1. the large steel anchor of an aluminum stranded wire of aluminum alloy core type strain clamp, described strain clamp comprises large steel anchor and the aluminum pipe arranged along same axis direction, described aluminum stranded wire of aluminum alloy core is arranged in described aluminum pipe, it is characterized in that, one end of described large steel anchor is oval annulus, the other end is provided with hole along its axis direction, and the middle outside is provided with screw thread; The aluminium alloy core of described aluminum stranded wire of aluminum alloy core is arranged in described hole.
2. the large steel anchor of aluminum stranded wire of aluminum alloy core as claimed in claim 1 type strain clamp, it is characterized in that, the composition of described large steel anchor is by weight percentage: carbon 0.07%~0.14%, silicon 0.17%~0.37%, manganese 0.35%~0.65%, sulphur≤0.035%, phosphorus≤0.035%, chromium≤0.15%, nickel≤0.25%, copper≤0.25%, iron is surplus.
3. the large steel anchor of aluminum stranded wire of aluminum alloy core as claimed in claim 2 type strain clamp, is characterized in that, the composition of described large steel anchor is by weight percentage: carbon 0.11%, silicon 0.25%, manganese 0.54%, sulphur 0.022%, phosphorus≤0.018%, chromium≤0.09%, nickel≤0.15%, copper≤0.11%, iron is surplus.
4. the large steel anchor of aluminum stranded wire of aluminum alloy core as claimed in claim 1 type strain clamp, is characterized in that, the tensile strength >=33MPa of described large steel anchor, and hardness is HB133.
5. the large steel anchor of aluminum stranded wire of aluminum alloy core as claimed in claim 1 type strain clamp, is characterized in that, described aluminium alloy core and large steel anchor are that the fluid pressure type crimping is integrated.
6. the large steel anchor of aluminum stranded wire of aluminum alloy core as claimed in claim 1 type strain clamp, is characterized in that, the composition of described aluminum pipe is by weight percentage: silicon≤0.25%, copper≤0.05%, magnesium≤0.05%, zinc≤0.07%, manganese≤0.05%, titanium≤0.05%, iron 0.00%~0.40%, aluminium is surplus.
7. the large steel anchor of aluminum stranded wire of aluminum alloy core as claimed in claim 6 type strain clamp, is characterized in that, the composition of described aluminum pipe is by weight percentage: silicon 0.18%, and copper 0.03%, magnesium 0.02%, zinc 0.06%, manganese 0.04%, titanium 0.05%, iron 0.20%, aluminium is surplus.
8. the large steel anchor of aluminum stranded wire of aluminum alloy core as claimed in claim 1 type strain clamp, is characterized in that, an end inboard of described aluminum pipe is provided with the screw thread be complementary with described large steel anchor, and the other end outside is provided with chamfering.
9. the large steel anchor of aluminum stranded wire of aluminum alloy core as claimed in claim 1 type strain clamp, is characterized in that, the aluminum steel of described aluminum pipe and described aluminum stranded wire of aluminum alloy core is that the fluid pressure type crimping is integrated.
CN2013103842952A 2013-08-29 2013-08-29 Large steel anchor type strain clamp of aluminum-alloy-cored aluminum strand Pending CN103457217A (en)

Priority Applications (1)

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CN2013103842952A CN103457217A (en) 2013-08-29 2013-08-29 Large steel anchor type strain clamp of aluminum-alloy-cored aluminum strand

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Application Number Priority Date Filing Date Title
CN2013103842952A CN103457217A (en) 2013-08-29 2013-08-29 Large steel anchor type strain clamp of aluminum-alloy-cored aluminum strand

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101335444A (en) * 2007-06-25 2008-12-31 四平线路器材厂 Tension resisting clip for carbon fiber composite core conductive wire
CN101719647A (en) * 2009-12-21 2010-06-02 中国电力科学研究院 Strain clamp for large-section lead
CN102237660A (en) * 2011-06-28 2011-11-09 广州鑫源恒业电力线路器材有限公司 Strain clamp of aluminum alloy core aluminum stranded wire
CN102810834A (en) * 2012-08-28 2012-12-05 扬州飞鸿电材有限公司 Strain clamp and method for processing same
CN103045952A (en) * 2012-12-31 2013-04-17 湘潭高耐合金制造有限公司 Alloy material of energy absorption crushing steel cylinder in deformation unit and production method of alloy material
CN203233126U (en) * 2013-04-02 2013-10-09 锦州市电力线路器材厂 An energy-saving strain clamp matched with an energy-saving wire
CN203398712U (en) * 2013-08-29 2014-01-15 国家电网公司 Large-steel-anchor type strain clamp for aluminum alloy core aluminum stranded wire

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101335444A (en) * 2007-06-25 2008-12-31 四平线路器材厂 Tension resisting clip for carbon fiber composite core conductive wire
CN101719647A (en) * 2009-12-21 2010-06-02 中国电力科学研究院 Strain clamp for large-section lead
CN102237660A (en) * 2011-06-28 2011-11-09 广州鑫源恒业电力线路器材有限公司 Strain clamp of aluminum alloy core aluminum stranded wire
CN102810834A (en) * 2012-08-28 2012-12-05 扬州飞鸿电材有限公司 Strain clamp and method for processing same
CN103045952A (en) * 2012-12-31 2013-04-17 湘潭高耐合金制造有限公司 Alloy material of energy absorption crushing steel cylinder in deformation unit and production method of alloy material
CN203233126U (en) * 2013-04-02 2013-10-09 锦州市电力线路器材厂 An energy-saving strain clamp matched with an energy-saving wire
CN203398712U (en) * 2013-08-29 2014-01-15 国家电网公司 Large-steel-anchor type strain clamp for aluminum alloy core aluminum stranded wire

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
中国电力科学研究院: "《电力行业推荐标准》", 22 July 2009 *
国家标准: "《国家标准》", 1 December 1985 *

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Address before: 100031 Xicheng District West Chang'an Avenue, No. 86, Beijing

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