Background technology:
Along with the needs of market development, people more and more pay attention to the pursuit to quality of finished paper, performance and taste, have promoted the development of painting processing paper and coated board in the paper industry.Generally, not surface treated plain paper all has stronger hydrophily, once contact with water, water meeting rapid osmotic, to paper inside, causes the paper mechanical properties decrease, finally loses use value.Painting processing paper is mainly to spread pigment, sizing material and the special coating of various performances on the surface of paper, has the requirement (as surface strength, appearance colour, wear-resisting, waterproof and environmental-protecting performance etc.) of property to adapt to paper.The paper prepared through common coating process, its surface all is less than 120 ° with the contact angle of water usually, does not possess ultra-hydrophobicity, let alone automatic cleaning action.
The super-hydrophobicity of the surface of solids (contact angle is greater than 150 °, and roll angle is less than 10 °) is the important physical characteristic of material surface, and biomaterial surface has been given us many important inspirations, and lotus leaf surface is exactly a most typical class.Find through long-term observation, exist very complicated micron and nano level binary composite construction on lotus leaf surface.Under scanning electronic microscope, can clearly see, lotus leaf surface has many small mastoid processes, and the protruding top of " small hill " shape of many diameters 200 nanometer left and right is arranged again on the surface of each mastoid process.Sunk part between mastoid process and " small hill " is air abrim.After rainwater drops on blade face, can only be with the protruding top forming portion branch contact of " small hill " on blade face.Research shows, this micro--nanometer diadactic structure pattern do not exist only in lotus leaf surface, in the fur of other plant surface and some animals, also exist this micro--nanometer binary rough surface structure.
In general, can prepare by two kinds of approach by super hydrophobic surface: a kind of is roughness and configuration of surface at hydrophobic material surface modification material surface; Another kind is the material of modifying low-surface-energy on the surface of certain roughness having.At present, many methods that prepare rough surface have been reported, for example, when polytetrafluoroethylene (PTFE) exists polyacrylic plasma polymerization or etching, phase separation method and template etc.Simultaneously, in order to obtain super hydrophobic surface, it is also necessary with low-surface-energy organic resin (as fluorine silicon resin), product surface being modified.As U.S. Patent No. 6,800,354 are coated in by the coating that will have nanometer oxide particle the self-cleaning surface that substrate surface forms.It has formed nanoscale structures on the micron order structure, micro particles in coating is uniformly distributed in coating, or first the ground floor coating of micro-size particles is coated to substrate, the second layer coating that will have again nanometer particle is coated on ground floor, and coating is mainly to adopt material (for example organosilan) processing of hydrophobization to make hydrophobic surface.Chinese patent (application number is 200810031648.X) " containing the super-hydrophobic water-based fluorine silicon-acrylic coatings of nano particle " and for example, disclosed coating is that the component mixed preparing by following mass fraction forms: water 30%~65%, Silicone acrylic emulsion 10%~40%, water-based fluororesin emulsion 10%~40%, nanometer oxide particle 1%~10%, inorganic drilling compound 1%~15%, also have a small amount of inorganic acid for regulating pH value; This invention also discloses super-hydrophobic water-based fluorine silicon the third coating that this coating preparation of a kind of use obtains, and the water static contact angle of this coating is more than 150 degree, and roll angle is below 5 degree; Utilize coating that the coating preparation of this invention obtains to combine the advantages such as super-hydrophobicity, excellent mechanical property and workability, possess the self-cleaning property function as lotus leaf.Also has Chinese patent (application number is 02147804.X) " super-hydrophobic, self-cleaning nano structural table facial tissue ", this paper is on the plain paper surface, application silica gel (703,704,705), ethyl acetate, n-butyl acetate and banana oil, prepare that one deck is super-hydrophobic, self-cleaning nano structural table surface layer; Form one deck air film between nano structure superficial layer and the globule, super-hydrophobic angle is greater than 150 degree, and sewage splashes surface and can automatically tumble, and does not stay any vestige, reaches the purpose of self-cleaning.
But the current this rough surface structure of first constructing, there is a more difficult problem in the two-step mode technique that carries out again the silicon fluoride finishing, face need special sophisticated equipment (as plasma apparatus) or use expensive macromolecular material (as surface can be extremely low silicon fluoride) dilemma, but also need pay very large environmental protection cost, this all is unfavorable for that it realizes large-scale industrialization application.
Summary of the invention:
For the existing deficiency of prior art, the object of the present invention is to provide a kind of preparation method of coating, the method has that operating procedure is simple, cost is low, and is easy to the characteristics such as suitability for industrialized production; Super-hydrophobic, self-cleaning function that its product has, can be used for papermaking.
For solving the problems of the technologies described above, the technical solution used in the present invention is the preparation method of a kind of super-hydrophobic, self-cleaning papermaking coating of invention, and its technical process is as follows:
1., slurry preparation: after natural limestone is sintered into to calcium oxide, the hot water that adds 50-90 ℃ is digested, is sieved, and is mixed with concentration and is the refining calcium hydroxide slurry of 100-200g/L, standby;
2., a carbonization: the part in standby refining calcium hydroxide slurry is sent in retort, add again and account for the crystal control agent A that makes with extra care the 0.5-3% of contained calcium hydroxide quality in calcium hydroxide slurry in retort, then, passing into the carbon dioxide volumetric concentration is the kiln gas that 10-40%, flow are 200-750L/min, carry out a carburizing reagent, reaction temperature is controlled at 30-75 ℃;
3., secondary carbonization: after a carburizing reagent is carried out 30-40 minute, again add the refining calcium hydroxide slurry that accounts for refining calcium hydroxide slurry amount 20% in retort, the crystal control agent B that simultaneously also adds the 2-9% of contained calcium hydroxide quality in the refining calcium hydroxide slurry that accounts for the secondary interpolation, continue reaction, reaction temperature is controlled at 30-75 ℃, lower than 7 the time, become calcium carbonate slurry when the pH of slurry value;
4., finishing: the 1-5% according to contained calcium carbonate quality in calcium carbonate slurry adds coating material, carries out modification reaction 50-70 minute, and reaction temperature is controlled at 30-75 ℃, becomes the modification slurry;
5., filter: by above-mentioned modification slurries filtration, be cooled to room temperature, make filter cake, standby;
6., emulsification: by standby filter cake with account for emulsion and the appropriate pure water of filter cake quality 5-15%, join in the sand milling dispersion machine, disperseed, obtain moisture and be 70% super-hydrophobic, self-cleaning papermaking paint;
Described crystal control agent A is one or more the mixture in natrium citricum, ammonium citrate, sodium phosphate trimer, PTPP, tertiary sodium phosphate, sodium pyrophosphate and potassium pyrophosphate, and when being multiple, the proportioning of each component is equal portions or other ratio;
The mixture of one or more that described crystal control agent B is Sodium Polyacrylate, polyepoxy sodium succinate, poly (sodium aspartate), calgon, lauryl sodium sulfate and aerosol-OT, when being multiple, the proportioning of each component is equal portions or other ratio;
Described coating material is the mixture of one or more and NaOH in lignin acid, behenic acid, arachidic acid, stearic acid, palmitic acid, myristic acid, laurate, oleic acid, linoleic acid and linolenic acid, and the proportioning of each component is equal portions or other ratio; During use, can be 1:5-30 in mass ratio by coating material and water in advance, be mixed with the aqueous solution;
Described emulsion is general Neutral Papermaking Cypres, can select the universal industrial product, Acronal NX4787X, Basoplast 400 DS as BASF AG, TKSA-3380, TK-2380, the TKJ-03 of paper making additive Co., Ltd are opened in the OTI-1018 of this chemical industry of Audi, sky, the AKD-HPA of chemicals Co., Ltd of Weifang HuaPu, Hangzhoupro, the Hangzhou Harry agate chemical industry ASP-500 of Co., Ltd etc.;
The addition of coating material accounts for the 2-4% of contained calcium carbonate quality in calcium carbonate slurry.
Of the present invention super-hydrophobic, the preparation method of self-cleaning papermaking coating, adopt twice carbonization, the manufacturing technique method that the crystal control agent that twice interpolation is different and one-time surface are modified, the growth that is conducive to the calcium carbonate grain shape is controlled, thereby, the calcium carbonate granule of producing (that is: coating particles), through scanning electron microscope analysis, the chrysanthemum shape material of-nanometer binary microstructure micro-for having, after the Paper Coating drying, the contact angle of measuring paper with deionized water is 154-166 °, roll angle 3-9 °, there is super-hydrophobicity and self-cleaning function preferably, its coating can be used for manufacturing super-hydrophobic, self-cleaning paper, also can improve the paper resistance to ag(e)ing, water proofing property, improve its print gloss and smoothness, and reduction roughness, the whiteness of limited raising coated paper and glossiness.Simultaneously, whole production procedure is more succinct, and raw materials used is the universal product, therefore its operating procedure is fairly simple, production cost is lower, is easy to suitability for industrialized production.In addition, the carbon dioxide produced in production process all reclaims, and for carbonization, there is no carbon emission, so, have fewer environmental impacts.
The specific embodiment
Below in conjunction with embodiment, the present invention is further illustrated.Following explanation is to adopt the mode exemplified, but protection scope of the present invention should not be limited to this.
Embodiment 1:
The technical process of the present embodiment is as follows:
1., slurry preparation: the natural limestone that get calcium carbonate content and be 97%, magnesium carbonate content is 0.6%, broken, be sintered into calcium oxide after, the hot water that adds 50 ℃ is digested, and crosses 250 mesh sieves, add again water and be mixed with the refining calcium hydroxide slurry that concentration is 120g/L, standby; Simultaneously, get 9g NaOH, join in 85 ℃ of hot water of 120ml, then add 40g stearic acid and 20g palmitic acid, be mixed with the coating material aqueous solution, standby;
2., a carbonization: standby refining calcium hydroxide slurry 10L is sent in the retort of 20L volume, be heated to 30 ℃, add again and then add the 30g natrium citricum as crystal control agent A, then, the kiln gas that pass into the carbon dioxide volumetric concentration and be 18%, flow is 350L/min, carry out a carburizing reagent, reaction temperature is controlled at below 70 ℃;
3., secondary carbonization: after a carburizing reagent is carried out 30 minutes, again add the standby refining calcium hydroxide slurry of 2L, also add the 10g polyepoxy sodium succinate as crystal control agent B simultaneously, continue reaction, reaction temperature is controlled at below 70 ℃, lower than 7 the time, become calcium carbonate slurry when the pH of slurry value;
4., finishing: lower than 7 the time, add the standby coating material aqueous solution when the pH of slurry value, carry out modification reaction 60 minutes, reaction temperature is controlled at below 70 ℃, becomes the modification slurry;
5., filter: by above-mentioned modification slurries filtration, be cooled to room temperature, make filter cake, standby;
6., emulsification: get the standby filter cake of 4400g and 600g Basoplast 400 DS emulsions and 1.5L deionized water, join in the sand milling dispersion machine, disperseed, obtain moisture and be 70% super-hydrophobic, self-cleaning papermaking paint.
The coating that the present embodiment is produced, through scanning electron microscope analysis, the solid particle in coating is the chrysanthemum shape material with micro-nano binary microstructure, after the Paper Coating drying, the contact angle of measuring paper with deionized water is 154 °, 9 ° of roll angles.
Embodiment 2:
The technical process of the present embodiment is as follows:
1., slurry preparation: the natural limestone that get calcium carbonate content and be 97%, magnesium carbonate content is 0.6%, broken, be sintered into calcium oxide after, the hot water that adds 50 ℃ is digested, and crosses 250 mesh sieves, add again water and be mixed with the refining calcium hydroxide slurry that concentration is 150g/L, standby; Simultaneously, get 10g NaOH, join in 85 ℃ of hot water of 140ml, then add 70g oleic acid, be mixed with the coating material aqueous solution, standby;
2., a carbonization: standby refining calcium hydroxide slurry 10L is sent in the retort of 20L volume, be heated to 35 ℃, add again and then add the 20g sodium pyrophosphate as crystal control agent A, then, the kiln gas that pass into the carbon dioxide volumetric concentration and be 18%, flow is 300L/min, carry out a carburizing reagent, reaction temperature is controlled at below 75 ℃;
3., secondary carbonization: after a carburizing reagent is carried out 40 minutes, again add the standby refining calcium hydroxide slurry of 2L, also add the 10g poly (sodium aspartate) as crystal control agent B simultaneously, continue reaction, reaction temperature is controlled at below 75 ℃, lower than 7 the time, become calcium carbonate slurry when the pH of slurry value;
4., finishing: lower than 7 the time, add the standby coating material aqueous solution when the pH of slurry value, carry out modification reaction 60 minutes, reaction temperature is controlled at below 75 ℃, becomes the modification slurry;
5., filter: by above-mentioned modification slurries filtration, be cooled to room temperature, make filter cake, standby;
6., emulsification: get the standby filter cake of 4760g and 640g Acronal NX4787X emulsion and 1.8L deionized water, join in the sand milling dispersion machine, disperseed, obtain moisture and be 70% super-hydrophobic, self-cleaning papermaking paint.
The coating that the present embodiment is produced, through scanning electron microscope analysis, the solid particle in coating is the chrysanthemum shape material with micro-nano binary microstructure, after the Paper Coating drying, the contact angle of measuring paper with deionized water is 166 °, 3 ° of roll angles.
Embodiment 3:
The technical process of the present embodiment is as follows:
1., slurry preparation: the natural limestone that get calcium carbonate content and be 97%, magnesium carbonate content is 0.6%, broken, be sintered into calcium oxide after, the hot water that adds 50 ℃ is digested, and crosses 250 mesh sieves, add again water and be mixed with the refining calcium hydroxide slurry that concentration is 150g/L, standby; Simultaneously, get 10g NaOH, join in 85 ℃ of hot water of 140ml, then add the 70g laurate, be mixed with the coating material aqueous solution, standby;
2., a carbonization: standby refining calcium hydroxide slurry 10L is sent in the retort of 20L volume, be heated to 35 ℃, add again and then add the 20g sodium pyrophosphate as crystal control agent A, then, the kiln gas that pass into the carbon dioxide volumetric concentration and be 18%, flow is 400L/min, carry out a carburizing reagent, reaction temperature is controlled at below 75 ℃;
3., secondary carbonization: after a carburizing reagent is carried out 30 minutes, again add the standby refining calcium hydroxide slurry of 2L, also add the 10g Sodium Polyacrylate as crystal control agent B simultaneously, continue reaction, reaction temperature is controlled at below 75 ℃, lower than 7 the time, become calcium carbonate slurry when the pH of slurry value;
4., finishing: lower than 7 the time, add the standby coating material aqueous solution when the pH of slurry value, carry out modification reaction 60 minutes, reaction temperature is controlled at below 75 ℃, becomes the modification slurry;
5., filter: by above-mentioned modification slurries filtration, be cooled to room temperature, make filter cake, standby;
6., emulsification: get the standby filter cake of 4760g and 640g AKD-HPA emulsion and 1.8L deionized water, join in the sand milling dispersion machine, disperseed, obtain moisture and be 70% super-hydrophobic, self-cleaning papermaking paint.
The coating that the present embodiment is produced, through scanning electron microscope analysis, the solid particle in coating is the chrysanthemum shape material with micro-nano binary microstructure, after the Paper Coating drying, the contact angle of measuring paper with deionized water is 157 °, 7 ° of roll angles.
Embodiment 4:
The technical process of the present embodiment is as follows:
1., slurry preparation: the natural limestone that get calcium carbonate content and be 97%, magnesium carbonate content is 0.6%, broken, be sintered into calcium oxide after, the hot water that adds 50 ℃ is digested, and crosses 250 mesh sieves, add again water and be mixed with the refining calcium hydroxide slurry that concentration is 150g/L, standby; Simultaneously, get 9g NaOH, join in 85 ℃ of hot water of 120ml, then add 60g oleic acid, be mixed with the coating material aqueous solution, standby;
2., a carbonization: standby refining calcium hydroxide slurry 10L is sent in the retort of 20L volume, be heated to 40 ℃, add again and then add the 30g sodium pyrophosphate as crystal control agent A, then, the kiln gas that pass into the carbon dioxide volumetric concentration and be 18%, flow is 500L/min, carry out a carburizing reagent, reaction temperature is controlled at below 75 ℃;
3., secondary carbonization: after a carburizing reagent is carried out 40 minutes, again add the standby refining calcium hydroxide slurry of 2L, also add the 20g calgon as crystal control agent B simultaneously, continue reaction, reaction temperature is controlled at below 75 ℃, lower than 7 the time, become calcium carbonate slurry when the pH of slurry value;
4., finishing: lower than 7 the time, add the standby coating material aqueous solution when the pH of slurry value, carry out modification reaction 60 minutes, reaction temperature is controlled at below 75 ℃, becomes the modification slurry;
5., filter: by above-mentioned modification slurries filtration, be cooled to room temperature, make filter cake, standby;
6., emulsification: get the standby filter cake of 4760g and 640g TKSA-3380 emulsion and 1.8L deionized water, join in the sand milling dispersion machine, disperseed, obtain moisture and be 70% super-hydrophobic, self-cleaning papermaking paint.
The coating that the present embodiment is produced, through scanning electron microscope analysis, the solid particle in coating is the chrysanthemum shape material with micro-nano binary microstructure, after the Paper Coating drying, the contact angle of measuring paper with deionized water is 158 °, 5 ° of roll angles.
Prepared super-hydrophobic, the self-cleaning papermaking coating of application the inventive method, as the paper painting coating, can be used for manufacturing super-hydrophobic, self-cleaning paper.