CN103451656A - Chemical milling method of K423A cast superalloy without intergranular corrosion - Google Patents
Chemical milling method of K423A cast superalloy without intergranular corrosion Download PDFInfo
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- CN103451656A CN103451656A CN2013103876060A CN201310387606A CN103451656A CN 103451656 A CN103451656 A CN 103451656A CN 2013103876060 A CN2013103876060 A CN 2013103876060A CN 201310387606 A CN201310387606 A CN 201310387606A CN 103451656 A CN103451656 A CN 103451656A
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- chemical milling
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- intergranular corrosion
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- 238000003801 milling Methods 0.000 title claims abstract description 81
- 238000005260 corrosion Methods 0.000 title claims abstract description 24
- 230000007797 corrosion Effects 0.000 title claims abstract description 24
- 239000000126 substance Substances 0.000 title claims abstract description 17
- 229910000601 superalloy Inorganic materials 0.000 title claims abstract description 12
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 34
- 239000000956 alloy Substances 0.000 claims abstract description 34
- 239000012530 fluid Substances 0.000 claims abstract description 19
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 claims description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 21
- 238000000034 method Methods 0.000 claims description 15
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 14
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 14
- 230000004913 activation Effects 0.000 claims description 14
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 7
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 claims description 7
- -1 alkylbenzene sulfonate Chemical class 0.000 claims description 7
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 7
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 claims description 7
- 230000003628 erosive effect Effects 0.000 claims description 7
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 claims description 7
- 238000005238 degreasing Methods 0.000 claims description 6
- 238000003756 stirring Methods 0.000 claims description 6
- ZMZDMBWJUHKJPS-UHFFFAOYSA-M Thiocyanate anion Chemical compound [S-]C#N ZMZDMBWJUHKJPS-UHFFFAOYSA-M 0.000 claims 1
- 239000011324 bead Substances 0.000 claims 1
- ZMZDMBWJUHKJPS-UHFFFAOYSA-N hydrogen thiocyanate Natural products SC#N ZMZDMBWJUHKJPS-UHFFFAOYSA-N 0.000 claims 1
- QZRHHEURPZONJU-UHFFFAOYSA-N iron(2+) dinitrate nonahydrate Chemical compound O.O.O.O.O.O.O.O.O.[Fe+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O QZRHHEURPZONJU-UHFFFAOYSA-N 0.000 claims 1
- 239000007788 liquid Substances 0.000 claims 1
- 239000002352 surface water Substances 0.000 claims 1
- 238000009736 wetting Methods 0.000 claims 1
- 230000003213 activating effect Effects 0.000 abstract description 6
- 230000003746 surface roughness Effects 0.000 abstract description 6
- 238000003754 machining Methods 0.000 abstract 3
- 239000002131 composite material Substances 0.000 abstract 1
- 239000002184 metal Substances 0.000 abstract 1
- 239000013078 crystal Substances 0.000 description 8
- 229910016874 Fe(NO3) Inorganic materials 0.000 description 6
- 239000004141 Sodium laurylsulphate Substances 0.000 description 6
- 239000000356 contaminant Substances 0.000 description 6
- 235000019333 sodium laurylsulphate Nutrition 0.000 description 6
- 239000000654 additive Substances 0.000 description 3
- 230000000996 additive effect Effects 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 230000002378 acidificating effect Effects 0.000 description 1
- 230000002929 anti-fatigue Effects 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 235000006708 antioxidants Nutrition 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005495 investment casting Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
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- Investigating And Analyzing Materials By Characteristic Methods (AREA)
- Sampling And Sample Adjustment (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
The invention provides a chemical milling method of K423A cast superalloy without intergranular corrosion. The chemical milling method is characterized in that a composite addition agent is added to a chemical milling working fluid, so that after being subjected to chemical milling machining, the K423A alloy has a smooth and sound surface without intergranular corrosion. The chemical milling method comprises the following steps of (1) removing oil by using ultrasonic waves; (2) activating; (3) carrying out chemical milling machining; and (4) carrying out aftertreatment. The chemical milling method has the advantage that after the K423A alloy is subjected to chemical milling machining, the metal surface with small surface roughness, good surface evenness and accurate size and without allowance and intergranular corrosion can be obtained.
Description
Technical field
The present invention relates to a kind of chemistry milling method, relate in particular to the chemistry milling method of a kind of K423A cast superalloy without intergranular corrosion.
Background technology
The K423A superalloy is the nickel-base cast superalloy that China develops voluntarily, there are the characteristics such as intensity is high and anti-oxidant, anti-fatigue performance is good, tissue is stable, is applicable to be produced on hollow (or solid) turning vane of gas turbine or the block cast guider that use below 1000 ℃.Adopt milling processing can remove the unnecessary material of turning vane or block cast guider specific region, remove to greatest extent part useless heavy, alleviate the oeverall quality of aircraft and guarantee the precision of accessory size, expose and eliminate the mo(u)lded piece cosmetic bug.Yet, the K423A alloy in strong acidic environment during milling Susceptibility To Intergranular Corrosion very high, there will be intergranular corrosion in conventional nickel base superalloy milling corrosive fluid carries out the process of milling processing, had a strong impact on high temperature tensile strength, creep strength and the creep rupture strength of K423A alloy.
Add combined additive and eliminate K423A superalloy milling processing intergranular corrosion in the milling corrosive fluid, make corrosion more even.The present invention utilizes combined additive to make crystal boundary suitable with the crystal grain dissolution rate, thereby eliminates intergranular corrosion, obtains the metallic surface that surfaceness is little, surface finish good, occur without intergranular corrosion.The K423A superalloy has well overcome the technical barrier of precision casting and mechanical workout without intergranular corrosion milling processing as a kind of special working method.
Summary of the invention
The object of the present invention is to provide the chemistry milling method of a kind of K423A cast superalloy without intergranular corrosion, adopt the method can access that surfaceness is little, surface finish good, size is accurate, without surplus, without the metallic surface of intergranular corrosion.
The present invention is achieved in that its method steps is:
(1) ultrasonic wave oil removing: Sodium dodecylbenzene sulfonate 8~10 g/L, sodium lauryl sulphate 2~4g/L, alcohol 40ml/L are mixed with degreasing fluid, temperature 50 C, vibration of ultrasonic wave power: 1.2kw, each 10min of vibration of ultrasonic wave time, this degreasing fluid is removed to the test piece surface and oil contaminant, till eliminating.After oil removing, test piece is thoroughly cleaned through water, then carries out surperficial moisture film continuity check, if whole piece surface is hydrophilic, without the globule with do not infiltrate place, thinks that oil removing is qualified;
(2) activation: remove the oxide film that the K423A high-temperature alloy surface forms, make surface in active state, for milling processing provides good surface.By after 9.7mol/L hydrochloric acid and the mixing of 16.8mol/L hydrofluoric acid, room temperature, erosion time 120~150 s, carry out milling processing immediately after activation;
(3) milling processing: 40% hydrofluoric acid 250~350ml/L, Fe(NO3)39H2O 200~250g/L, 85% phosphoric acid 200~300ml/L, straight alkylbenzene sulfonate 1~3 g/L, thiocyanate-1~3 g/L are mixed with the milling working fluid, 60 ± 2 ℃ of temperature, stirring velocity 160~200r/min, then by K423A alloy vertical hanging in this milling working fluid.
(4) aftertreatment: after milling processing, sample moves to immediately in hot water and soaks 3~5min, and cold water flush 2 times, dry up.
Advantage of the present invention is: can access surfaceness by milling processing after adding combined additive at chemical milling solution little, surface finish is good, and size is accurate, without surplus, and the K423A alloy surface particularly occurred without intergranular corrosion.Intergranular corrosion detects to be carried out with reference to the requirement of ASTM G28 A standard code.Observe under 350 times, KH-7700 3 D video microscope on crystal boundary and separate out mutually without harmful according to the K423A alloy after milling of the present invention, and to measure the intergranular corrosion degree of depth be 0 μ m, surfacing is intact.
Embodiment
Embodiment mono-: (1) ultrasonic wave oil removing: the ultrasonic wave of removing the test piece surface and oil contaminant is removed oil formula:
Sodium dodecylbenzene sulfonate (C
18h
29naO
3s) 8 g/L
Sodium lauryl sulphate (C
12h
25sO
4na) 2g/L
Alcohol (C
2h
5oH) 40ml/L
Temperature 50 C
Vibration of ultrasonic wave power: 1.2kw
Till the vibration of ultrasonic wave time eliminates
The part oil removing is thoroughly cleaned by water, then carries out the continuity check of piece surface moisture film, if whole piece surface is hydrophilic, without the globule with do not infiltrate place, thinks that oil removing is qualified;
(2) activation: remove the oxide film that the K423A high-temperature alloy surface forms, make surface in active state, for milling processing provides good surface.The parameter of activating process is, hydrochloric acid 9.7mol/L, and hydrofluoric acid 16.8mol/L, room temperature, erosion time 135s, carry out milling processing immediately after activation;
(3) milling processing: the parameter of milling complete processing is, 60 ± 2 ℃ of 40% hydrofluoric acid 250ml/L, Fe(NO3)39H2O 200g/L, 85% phosphoric acid 200ml/L, straight alkylbenzene sulfonate 1 g/L, thiocyanate-1 g/L temperature, stirring velocity 160~200r/min, then overturn K423A alloy vertical hanging 100 min(in this milling working fluid once in every 20 minutes).
(4) aftertreatment: after milling processing, sample is transferred to hot-water soak 3~5min immediately, and cold water flush 2 times, dry up, and guarantees that alloy surface is residual without the milling working fluid, affects the alloy surface quality.
Adopting the JB-6C surface coarseness profiling instrument to record the alloy sample surface roughness Ra is 1.3 μ m, the 35DL ultrasonic thickness indicator records the chemistry milling degree of depth 313 μ m, milling speed 3.13 μ m/min, observe on crystal boundary and separate out mutually without harmful under 350 times, KH-7700 3 D video microscope with reference to the requirement of ASTM G28 A method standard code, and to measure the intergranular corrosion degree of depth be 0 μ m, surfacing is intact, meets processing request.
Embodiment bis-: (1) ultrasonic wave oil removing: the ultrasonic wave of removing the test piece surface and oil contaminant is removed oil formula:
Sodium dodecylbenzene sulfonate (C
18h
29naO
3s) 10 g/L
Sodium lauryl sulphate (C
12h
25sO
4na) 4g/L
Alcohol (C
2h
5oH) 40ml/L
Temperature 50 C
Vibration of ultrasonic wave power: 1.2kw
Till the vibration of ultrasonic wave time eliminates
The part oil removing is thoroughly cleaned by water, then carries out the continuity check of piece surface moisture film, if whole piece surface is hydrophilic, without the globule with do not infiltrate place, thinks that oil removing is qualified;
(2) activation: remove the oxide film that the K423A high-temperature alloy surface forms, make surface in active state, for milling processing provides good surface.The parameter of activating process is, hydrochloric acid 9.7mol/L, and hydrofluoric acid 16.8mol/L, room temperature, erosion time 135s, carry out milling processing immediately after activation;
(3) milling processing: the parameter of milling complete processing is, 40% hydrofluoric acid 350ml/L, Fe(NO3)39H2O 250g/L, 85% phosphoric acid 300ml/L, straight alkylbenzene sulfonate 3 g/L, thiocyanate-3 g/L, 60 ± 2 ℃ of temperature, stirring velocity 160~200r/min, then overturn K423A alloy vertical hanging 100 min(in this milling working fluid once in every 20 minutes).
(4) aftertreatment: after milling processing, sample is transferred to hot-water soak 3~5min immediately, and cold water flush 2 times, dry up, and guarantees that alloy surface is residual without the milling working fluid, affects the alloy surface quality.
Adopting the JB-6C surface coarseness profiling instrument to record the alloy sample surface roughness Ra is 1.048 μ m, the 35DL ultrasonic thickness indicator records the chemistry milling degree of depth 280 μ m, milling speed 2.80 μ m/min, observe on crystal boundary and separate out mutually without harmful under 350 times, KH-7700 3 D video microscope with reference to the requirement of ASTM G28 A method standard code, and to measure the intergranular corrosion degree of depth be 0 μ m, surfacing is intact, meets processing request.
Embodiment tri-:
(1) ultrasonic wave oil removing: the ultrasonic wave of removing the test piece surface and oil contaminant is removed oil formula:
Sodium dodecylbenzene sulfonate (C
18h
29naO
3s) 9 g/L
Sodium lauryl sulphate (C
12h
25sO
4na) 3g/L
Alcohol (C
2h
5oH) 40ml/L
Temperature 50 C
Vibration of ultrasonic wave power: 1.2kw
Till the vibration of ultrasonic wave time eliminates
The part oil removing is thoroughly cleaned by water, then carries out the continuity check of piece surface moisture film, if whole piece surface is hydrophilic, without the globule with do not infiltrate place, thinks that oil removing is qualified;
(2) activation: remove the oxide film that the K423A high-temperature alloy surface forms, make surface in active state, for milling processing provides good surface.The parameter of activating process is, hydrochloric acid 9.7mol/L, and hydrofluoric acid 16.8mol/L, room temperature, erosion time 135s, carry out milling processing immediately after activation;
(3) milling processing: the parameter of milling complete processing is, 40% hydrofluoric acid 300ml/L, Fe(NO3)39H2O 210g/L, 85% phosphoric acid 230ml/L, straight alkylbenzene sulfonate 2 g/L, thiocyanate-2 g/L, 60 ± 2 ℃ of temperature, stirring velocity 160~200r/min, then overturn K423A alloy vertical hanging 100 min(in this milling working fluid once in every 20 minutes).
(4) aftertreatment: after milling processing, sample is transferred to hot-water soak 3~5min immediately, and cold water flush 2 times, dry up, and guarantees that alloy surface is residual without the milling working fluid, affects the alloy surface quality.
Adopting the JB-6C surface coarseness profiling instrument to record the alloy sample surface roughness Ra is 1.397 μ m, the 35DL ultrasonic thickness indicator records the chemistry milling degree of depth 346 μ m, milling speed 3.46 μ m/min, surface finish is 20 μ m, observe on crystal boundary and separate out mutually without harmful under 350 times, KH-7700 3 D video microscope with reference to the requirement of ASTM G28 A method standard code, and to measure the intergranular corrosion degree of depth be 0 μ m, surfacing is intact, meets processing request.
Embodiment tetra-:
(1) ultrasonic wave oil removing: the ultrasonic wave of removing the test piece surface and oil contaminant is removed oil formula:
Sodium dodecylbenzene sulfonate (C
18h
29naO
3s) 8 g/L
Sodium lauryl sulphate (C
12h
25sO
4na) 4g/L
Alcohol (C
2h
5oH) 40ml/L
Temperature 50 C
Vibration of ultrasonic wave power: 1.2kw
Till the vibration of ultrasonic wave time eliminates
The part oil removing is thoroughly cleaned by water, then carries out the continuity check of piece surface moisture film, if whole piece surface is hydrophilic, without the globule with do not infiltrate place, thinks that oil removing is qualified;
(2) activation: remove the oxide film that the K423A high-temperature alloy surface forms, make surface in active state, for milling processing provides good surface.The parameter of activating process is, hydrochloric acid 9.7mol/L, and hydrofluoric acid 16.8mol/L, room temperature, erosion time 120s, carry out milling processing immediately after activation;
(3) milling processing: the parameter of milling complete processing is, 40% hydrofluoric acid 310ml/L, Fe(NO3)39H2O 220g/L, 85% phosphoric acid 260ml/L, straight alkylbenzene sulfonate 2 g/L, thiocyanate-2 g/L, 60 ± 2 ℃ of temperature, stirring velocity 160~200r/min, then overturn K423A alloy vertical hanging 100 min(in this milling working fluid once in every 20 minutes).
(4) aftertreatment: after milling processing, sample is transferred to hot-water soak 3~5min immediately, and cold water flush 2 times, dry up, and guarantees that alloy surface is residual without the milling working fluid, affects the alloy surface quality.
Adopting the JB-6C surface coarseness profiling instrument to record the alloy sample surface roughness Ra is 1.212 μ m, the 35DL ultrasonic thickness indicator records the chemistry milling degree of depth 243 μ m, milling speed 2.43 μ m/min, observe on crystal boundary and separate out mutually without harmful under 350 times, KH-7700 3 D video microscope with reference to the requirement of ASTM G28 A method standard code, and to measure the intergranular corrosion degree of depth be 0 μ m, surfacing is intact, meets processing request.
Embodiment five:
(1) ultrasonic wave oil removing: the ultrasonic wave of removing the test piece surface and oil contaminant is removed oil formula:
Sodium dodecylbenzene sulfonate (C
18h
29naO
3s) 10 g/L
Sodium lauryl sulphate (C
12h
25sO
4na) 2g/L
Alcohol (C
2h
5oH) 40ml/L
Temperature 50 C
Vibration of ultrasonic wave power: 1.2kw
Till the vibration of ultrasonic wave time eliminates
The part oil removing is thoroughly cleaned by water, then carries out the continuity check of piece surface moisture film, if whole piece surface is hydrophilic, without the globule with do not infiltrate place, thinks that oil removing is qualified;
(2) activation: remove the oxide film that the K423A high-temperature alloy surface forms, make surface in active state, for milling processing provides good surface.The parameter of activating process is, hydrochloric acid 9.7mol/L, and hydrofluoric acid 16.8mol/L, room temperature, erosion time 150s, carry out milling processing immediately after activation;
(3) milling processing: the parameter of milling complete processing is, 40% hydrofluoric acid 300ml/L, Fe(NO3)39H2O 240g/L, 85% phosphoric acid 280ml/L, straight alkylbenzene sulfonate 2 g/L, thiocyanate-2 g/L, then overturn K423A alloy vertical hanging 100 min(in this milling working fluid once in every 20 minutes).
(4) aftertreatment: after milling processing, sample is transferred to hot-water soak 3~5min immediately, and cold water flush 2 times, dry up, and guarantees that alloy surface is residual without the milling working fluid, affects the alloy surface quality.
Adopting the JB-6C surface coarseness profiling instrument to record the alloy sample surface roughness Ra is 1.170 μ m, the 35DL ultrasonic thickness indicator records the chemistry milling degree of depth 440 μ m, milling speed 4.40 μ m/min, observe on crystal boundary and separate out mutually without harmful under 350 times, KH-7700 3 D video microscope with reference to the requirement of ASTM G28 A method standard code, and to measure the intergranular corrosion degree of depth be 0 μ m, surfacing is intact, meets processing request.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104746077A (en) * | 2015-03-12 | 2015-07-01 | 南昌航空大学 | A precision chemical milling method for Ti2AlNb alloy |
CN107641807A (en) * | 2017-09-25 | 2018-01-30 | 南昌航空大学 | A kind of method of suitable nickel-base casting alloy chemical attack processing |
CN108385108A (en) * | 2018-04-19 | 2018-08-10 | 东北大学 | A kind of single crystal super alloy precision castings milling cream and its preparation method and application |
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2013
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Patent Citations (1)
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CN101696501A (en) * | 2009-10-29 | 2010-04-21 | 西安航空动力股份有限公司 | Precision-forging chemical-milling solution for high-temperature alloy blades and chemical milling method |
Non-Patent Citations (3)
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付明等: "化学铣切工艺在15-5PH精密机械零件加工中的研究与应用", 《航空兵器》 * |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104746077A (en) * | 2015-03-12 | 2015-07-01 | 南昌航空大学 | A precision chemical milling method for Ti2AlNb alloy |
CN107641807A (en) * | 2017-09-25 | 2018-01-30 | 南昌航空大学 | A kind of method of suitable nickel-base casting alloy chemical attack processing |
CN108385108A (en) * | 2018-04-19 | 2018-08-10 | 东北大学 | A kind of single crystal super alloy precision castings milling cream and its preparation method and application |
CN108385108B (en) * | 2018-04-19 | 2019-06-11 | 东北大学 | A kind of single crystal superalloy precision casting milling paste and its preparation method and application |
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Application publication date: 20131218 |