CN103448339A - Double-sided filmless UD composite material and making method thereof - Google Patents
Double-sided filmless UD composite material and making method thereof Download PDFInfo
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- CN103448339A CN103448339A CN2012101798310A CN201210179831A CN103448339A CN 103448339 A CN103448339 A CN 103448339A CN 2012101798310 A CN2012101798310 A CN 2012101798310A CN 201210179831 A CN201210179831 A CN 201210179831A CN 103448339 A CN103448339 A CN 103448339A
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Abstract
A double-sided filmless UD composite material is a sheet obtained through impregnating a plurality of unidirectional parallel-tensioning high-strength high-modulus polyethylene fiber filaments for bonding to form sheet-shaped materials, and carrying out lamination molding at an angle of 0/90DEG. A making method of the double-sided filmless UD composite material comprises the following steps: 1, putting a certain amount of the high-strength high-modulus polyethylene fiber filaments, spreading, impregnating, drying, and rolling to make UD reels; and 2, carrying out orthogonal compounding of two UD reels at an angle of 0/90DEG. The composite material has a double-sided filmless property, can accurately control AD, AFW and RC of a UD cloth and can be used for producing the UD cloth having needed parameters; and the composite material is an excellent material for preparing hard protection products, and target test data prove that the composite material can greatly improve the bulletproof performance of laminated products.
Description
Technical field
The present invention relates to a kind of material, relate in particular to a kind of two-sided without film UD composite and manufacture method thereof.
Background technology
UD (without latitude cloth) composite is a kind of advanced composite material (ACM), belongs to the scope of fibrous composite.Due to the excellent properties of high-strength high-modulus polyethylene fiber, it has a wide range of applications in industries such as military affairs, Aero-Space, ocean development as the composite enhancement layer.UD composite prepared by high-strength high-modulus polyethylene (UHMWPE) fiber, mainly for the manufacture of hard protection goods such as laminating bulletproof plate, the helmet and bulletproof armours.
Summary of the invention
Purpose of the present invention, exactly in order to provide a kind of two-sided without film UD composite and manufacture method thereof for the preparation of the hard protection goods.
In order to achieve the above object, the present invention has adopted following technical scheme: a kind of two-sided without film UD composite, be by the high-strength high-modulus polyethylene fiber monofilament of many unidirectional parallel tensionings through impregnation bonding in flakes after, the sheet material formed with 0 °/90 ° mutual stacked mold pressings.
The quantity of described high-strength high-modulus polyethylene fiber monofilament is the 300-350 root.
Described impregnation glue used is polyurethane and polyolefinic mixture, and polyurethane and polyolefinic weight proportion are 1: 100~20: 100.
The above-mentioned two-sided manufacture method without film UD composite comprises the following steps:
A, by the high-strength high-modulus polyethylene fiber monofilament of some by putting silk, sprawl, impregnation, oven dry, rolling make UD material volume;
B, two volume UD material are rolled up by 0 °/90 ° quadratures compound, are finished product.
The quantity of described high-strength high-modulus polyethylene fiber monofilament is the 300-350 root.
The mixture that described impregnation glue used is polyurethane and polyethylene hydrocarbon, polyurethane and polyolefinic weight proportion are 1: 100~20: 100.
Described bake out temperature is 30-70 ℃.
The present invention two-sided without film UD composite and manufacture method thereof owing to having adopted technique scheme, have the following advantages:
1, product is two-sided without film;
2, can accurately control AD, AFW, the RC of UD cloth, the UD cloth of need of production parameter;
3, product is the excellent material for preparing the hard protection goods, and it can increase substantially the ballistic performance of laminated product target examination digital proof.
The specific embodiment
Of the present invention two-sided without film UD composite, be by the high-strength high-modulus polyethylene fiber monofilament of many unidirectional parallel tensionings through impregnation bonding in flakes after, the sheet material formed with 0 °/90 ° mutual stacked mold pressings.
The quantity of high-strength high-modulus polyethylene fiber monofilament wherein is the 300-350 root.
The above-mentioned two-sided manufacture method without film UD composite comprises the following steps:
A, by the high-strength high-modulus polyethylene fiber monofilament of some by putting silk, sprawl, impregnation, oven dry, rolling make UD material volume;
B, two volume UD material are rolled up by 0 °/90 ° quadratures compound, are finished product.
Specific practice is as follows:
1. by the requirement of performance and quantity, select that performance is share, the enough high-strength high-modulus polyethylene fibers of cylinder number;
2. the silk cylinder of required cylinder number is fixed to and puts on guide frame to the both sides symmetry by centre, put two synnemas in each hole;
3. all added silks are buckled, are sprawled roller until carry-over pinch rolls reenter glue drill traverse glue by the thread eye on creel, sub-wire orifice plate, flexible steel regularly, after impregnation, with spreading knife, scrape off unnecessary glue, after enter drying room and dry, final rolling UD material volume;
4. two volume UD material are composited two-sided without film UD composite on 0 °/90 ° compounding machines.
With the fiber trade mark be SP400, the quantity of monofilament is 320, the speed of traction is 3-5m/min, the bake out temperature of drying room is controlled at 30-70 ℃ of scope, the temperature of hot-pressing roller and glue groove top is 0-100 ℃ of scope, the glue that impregnation is used is polyurethane and polyolefinic mixture, and polyurethane and polyolefinic weight proportion are 1: 100~20: 100, and the impregnation temperature is normal temperature.
Claims (7)
- One kind two-sided without film UD composite, it is characterized in that: be by the high-strength high-modulus polyethylene fiber monofilament of many unidirectional parallel tensionings through impregnation bonding in flakes after, the sheet material formed with 0 °/90 ° mutual stacked mold pressings.
- 2. according to claim 1 two-sided without film UD composite, it is characterized in that: the quantity of described high-strength high-modulus polyethylene fiber monofilament is the 300-350 root.
- 3. according to claim 1 two-sided without film UD composite, it is characterized in that: described impregnation glue used is polyurethane and polyolefinic mixture, and polyurethane and polyolefinic weight proportion are 1: 100~20: 100.
- 4. the two-sided manufacture method without film UD composite according to claim 1, is characterized in that, comprises the following steps:A, by the high-strength high-modulus polyethylene fiber monofilament of some by putting silk, sprawl, impregnation, oven dry, rolling make UD material volume;B, two volume UD material are rolled up by 0 °/90 ° quadratures compound, are finished product.
- 5. the two-sided manufacture method without film UD composite according to claim 4, it is characterized in that: the quantity of described high-strength high-modulus polyethylene fiber monofilament is the 300-350 root.
- 6. the two-sided manufacture method without film UD composite according to claim 4, it is characterized in that: described impregnation glue used is polyurethane and polyolefinic mixture, and polyurethane and polyolefinic weight proportion are 1: 100~20: 100.
- 7. the two-sided manufacture method without film UD composite according to claim 4, it is characterized in that: described bake out temperature is 30-70 ℃.
Priority Applications (1)
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CN2012101798310A CN103448339A (en) | 2012-06-01 | 2012-06-01 | Double-sided filmless UD composite material and making method thereof |
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CN2012101798310A CN103448339A (en) | 2012-06-01 | 2012-06-01 | Double-sided filmless UD composite material and making method thereof |
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CN103448339A true CN103448339A (en) | 2013-12-18 |
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CN2012101798310A Pending CN103448339A (en) | 2012-06-01 | 2012-06-01 | Double-sided filmless UD composite material and making method thereof |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106427147A (en) * | 2016-08-30 | 2017-02-22 | 江苏领瑞新材料科技有限公司 | High-strength composite fiber non-woven cloth and preparation method thereof |
CN106515146A (en) * | 2016-08-16 | 2017-03-22 | 包头北方嘉瑞防务科技有限公司 | High-strength explosion-proof plate and preparation method thereof |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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EP1729084A1 (en) * | 2005-06-02 | 2006-12-06 | Compagnie Europeenne de Developpement Industriel | Bulletproof vest |
CN101634736A (en) * | 2008-07-21 | 2010-01-27 | 上海斯瑞聚合体科技有限公司 | Application of non-woven tape |
WO2012005785A2 (en) * | 2010-04-08 | 2012-01-12 | Warwick Mills, Inc. | Titanium mosaic body armor assembly |
CN202119332U (en) * | 2011-05-18 | 2012-01-18 | 上海斯瑞聚合体科技有限公司 | Bulletproof stab-resistant protective garment |
-
2012
- 2012-06-01 CN CN2012101798310A patent/CN103448339A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1729084A1 (en) * | 2005-06-02 | 2006-12-06 | Compagnie Europeenne de Developpement Industriel | Bulletproof vest |
CN101634736A (en) * | 2008-07-21 | 2010-01-27 | 上海斯瑞聚合体科技有限公司 | Application of non-woven tape |
WO2012005785A2 (en) * | 2010-04-08 | 2012-01-12 | Warwick Mills, Inc. | Titanium mosaic body armor assembly |
CN202119332U (en) * | 2011-05-18 | 2012-01-18 | 上海斯瑞聚合体科技有限公司 | Bulletproof stab-resistant protective garment |
Non-Patent Citations (1)
Title |
---|
李焱 等: "水性聚氨酯/UHMWPE纤维防弹复合材料无纬布预浸料成型工艺研究", 《中国个体防护装备》, no. 6, 17 April 2008 (2008-04-17), pages 6 - 7 * |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106515146A (en) * | 2016-08-16 | 2017-03-22 | 包头北方嘉瑞防务科技有限公司 | High-strength explosion-proof plate and preparation method thereof |
CN106427147A (en) * | 2016-08-30 | 2017-02-22 | 江苏领瑞新材料科技有限公司 | High-strength composite fiber non-woven cloth and preparation method thereof |
CN106427147B (en) * | 2016-08-30 | 2019-02-22 | 江苏领瑞新材料科技有限公司 | A kind of high-strength composite fiber laid fabric and preparation method thereof |
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Address after: 200331, 1-6, 599 Willow Road, Shanghai, Putuo District Applicant after: Shanghai Sirui Technology Co., Ltd. Address before: 200331 No. 599 Willow Road, Shanghai, Putuo District Applicant before: Shanghai Surrey Polymers Co., Ltd. |
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Free format text: CORRECT: APPLICANT; FROM: SHANGHAI SIRUI POLYMERTECHNOLOGY CO., LTD. TO: SHANGHAI SURREY TECHNOLOGYCO., LTD. |
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Application publication date: 20131218 |