The accessories such as the name copybook, name brief note, name embroidery, business card, famous brand that are embroidered with at present name adopt embroidery machine embroidery mostly.Design in specialty embroidery software and embroider the pin trail file, the guiding embroidery machine posts overleaf on lining paper or thicker base fabric and embroiders, and forms default name, sign and other personal information.
Embroider embroidery line used thick (generally being coarser than 167dtex), needle gage is larger, has limited the resolution ratio of embroidery content, is difficult to embroider out less sign or word, causes that the product area is large, the style kind is single; And embroider the pin base fabric requirement base fabric that constantly punctures in the embroidery process, there are certain thickness and toughness or the back side to add lining cloth, cause the finished product feel hard, less with the clothing matching range of application; The user will hand-make, repair palpus limit, hand seam when using product, and process is loaded down with trivial details, uses comparatively inconvenience.
Summary of the invention
1) technical problem solved
The technical problem to be solved in the present invention is to provide a kind of abundant in content, soft, easy to use, widely used preparation method that is embroidered with the accessory of name.
2) technical scheme
The designer designs jacquard design by professional jacquard weave embroidery software in computer, after converting the form that the loom computer can identify to, guiding jacquard loom halter staight needle moves up and down, thereby control, warp thread rises or sink to forming shed open, weft yarn interweaves through shed open is vertical with warp thread, the colo(u)r streak that floats over the embroidered square surface forms base fabric and default word, pattern, and the colo(u)r streak that sinks to the embroidered square back side forms backing; Under embroidered square during machine by placing the hot knife of some, be cut into the ribbon that facilitates the required specification of following process after lower machine; The ribbon embroidered square is aided with the different following process methods such as rubberizing, special-shaped cutting, section, lock seaming, packing, nail jewelry according to the style of concrete finished product, finally produces the accessories such as the various jacquard weave embroidery class name copybook, name brief note, name embroidery, business card, famous brand.
3) beneficial effect
1. jacquard weave embroidery technique embroidery line used thin (generally being narrower than 111dtex), the finished product softness, accommodation increases greatly, can be widely used in the article next to the skin such as underwear, handkerchief, towel, socks.
2. the warp count of jacquard weave embroidery technique is generally 5.7/mm, and the weft count scope is 2.0-12.0 root/mm.Resolution 33 points/square mm when general weft count adopts 5.7/mm, can embroider out common embroidery machine and be difficult to the fine and smooth effect of exquisiteness realized, especially English alphabet and Digital size can be controlled in 2mm*2mm, but have greatly expanded the name copybook, name brief note, name embroidery, business card, famous brand expression content scope.
3. the base fabric of jacquard weave embroidery technique forms with name, sign and other personal information that will express while embroidery on machine, embroidered square front and back effect is comparatively smooth, be easy to various gummed papers, lining paper bonding, the end user only need can stick corresponding finery with common electric iron flatiron, easy to use.
4. can require be divided into by the fervent cutter of jacquard loom according to finished product the ribbon embroidered square of different width during the jacquard weave embroidery, can coordinate slicer, laser cutting machine and other secondary process equipment to process very easily all size, shape, enrich style, the kind of the accessory product that is embroidered with name.
The specific embodiment (abnormal shape of take can be stitched and can be scalded a copybook as example)
1) design the finished form profile with graphic design software needs the user content of embroidery to carry out typesetting simultaneously;
2) edited content is converted to picture format and imports Jacquard design software;
3) application Jacquard design software, revise plan of weave, lay tissue, specify respective color to embroider the jacquard range of line, generates the upper machine file that jacquard weave embroidery machine can be identified;
4) the control computer expert of jacquard weave embroidery machine crosses machine file instruction guiding jacquard weave halter staight needle and moves up and down, thereby mention corresponding warp thread, forms fell, and weft yarn interweaves through fell is vertical with warp thread; The embroidery line that floats over the embroidered square surface forms base fabric and default word, pattern, and the embroidery line that sinks to the embroidered square back side forms backing.
5) jacquard weave embroidery machine thermal cutting system is placed the fervent cutter of some, is cut into the strip embroidered square of some same widths under the view picture embroidered square during machine;
6) under the strip embroidered square, machine back faces up by after back-gluing machine, melt viscosity being attached to the embroidered square back side;
7) import laser automatic cutter after graphic design software being designed to shape profile format transformation, on this machine file guiding laser head along default orbiting motion simultaneously Emission Lasers will be placed on the gum embroidered square excision forming of working face.
8) product examine, arrangement, packing.