CN103441595A - 一种电机转子 - Google Patents

一种电机转子 Download PDF

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CN103441595A
CN103441595A CN2013103917785A CN201310391778A CN103441595A CN 103441595 A CN103441595 A CN 103441595A CN 2013103917785 A CN2013103917785 A CN 2013103917785A CN 201310391778 A CN201310391778 A CN 201310391778A CN 103441595 A CN103441595 A CN 103441595A
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CN103441595B (zh
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熊伟华
李健
董继勇
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Nanjing Cigu Technology Co Ltd
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Nanjing Cigu Technology Co Ltd
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Abstract

一种电机转子,其包括芯轴、位于芯轴局部外围的涡流套及安装于芯轴上的永磁体,所述芯轴内部设置有通道,所述通道中设置有气液芯,所述通道与所述涡流套相通,所述永磁体沿着芯轴长度延伸方向的末端分别设有一隔磁环,所述永磁体和隔磁环的外围套设有一护套筒,所述涡流套位于所述护套筒的外侧且与所述护套筒之间留有间隙,所述涡流套、护套筒和芯轴的通道形成一个密闭空腔。本发明电机转子能够有效的降低转子(永磁体)温度,减小电机功耗进而提高电机效率。

Description

一种电机转子
技术领域
本发明涉及一种电机转子,尤其涉及一种大功率高速电机转子。
背景技术
现有的高速转子结构主要由护套筒、永磁体及芯轴等结构组成。其中护套筒材料通常选用如下两种:一种为金属护套筒,另一种为纤维套筒,其中金属护套筒中金属护套和永磁体材料均为导电材料,用于电机运行时电枢反应谐波磁场作用,在转子护套筒表面层产生主要涡流,使得转子温度升高。而纤维套筒无涡流产生,但是永磁体、芯轴会产生一定量涡流,温度也会升高,通过纤维套筒很难将热量导出,使得转子温度升高。
由于上述原因及现有转子散热条件有限,转子温度会逐步升高,当转子在高温工作或温度升高超过一定数值时,将会引起永磁体不可逆退磁衰减,电机性能逐步下降,进而丧失了永磁同步高速电机的节能优势。
因此,确有必要对现有技术进行改进以解决现有技术之不足。
发明内容
本发明提供一种电机转子,其能够有效解决磁悬浮永磁同步高速电机转子的发热问题。
本发明采用如下技术方案:一种电机转子,其包括芯轴、位于芯轴局部外围的涡流套及安装于芯轴上的永磁体,所述芯轴内部设置有通道,所述通道中设置有气液芯,所述通道与所述涡流套相通,所述永磁体沿着芯轴长度延伸方向的末端分别设有一隔磁环,所述永磁体和隔磁环的外围套设有一护套筒,所述涡流套位于所述护套筒的外侧且与所述护套筒之间留有间隙,所述涡流套、护套筒和芯轴的通道形成一个密闭空腔。
所述通道的长度延伸方向与所述芯轴的长度延伸方向相一致
本发明具有如下有益效果:本发明中当转子温度升高到一定温度时,在转子的密闭空腔内,灌装的工质开始气化,迅速将温度从高温部位传导至低温部位(轴两端),遇冷后工质由气态变成液态,液态沿着涡流套,护套筒及芯轴内壁面流到发热高温部位,工质沿着壁面返回的过程是对转子热源冷却的过程,本发明电机转子能够有效的降低转子(永磁体)温度,减小电机功耗进而提高电机效率。
附图说明
图1为本发明电机转子的结构示意图。
具体实施方式
请参照图1所示,本发明电机转子包括芯轴1、位于芯轴1局部外围的涡流套2,芯轴1上设置有通道3,该通道3与涡流套2相通。芯轴1的通道3中还设置有气液芯4,该气液芯4用来控制气体单方向流动作用和护套筒外壁,涡流套、芯轴内壁液体的流量比值。其中通道3的长度延伸方向与所述芯轴1的长度延伸方向相一致。本发明电机转子还包括有安装于芯轴1上的永磁体5,该永磁体5沿着芯轴1长度延伸方向的两末端分别设有一隔磁环6,在永磁体5和隔磁环6的外围套设有一护套筒7。护套筒7和涡流套2之间留有空隙,其中涡流套2、护套筒7和芯轴1的通道3形成一个密闭空腔。
本发明电机转子的工作过程如下:电机工作时,转子高速旋转,磁场作用下在涡流套2和护套筒7内产生涡流(主热量),涡流套2外产生风摩热量,进而使得转子涡流套2和护套筒7温度升高。护套筒7热量通过永磁体5传递到芯轴1。转子温度升高使得灌装在涡流套2、护套筒7和芯轴1的通道3形成的密闭空腔中的工质开始气化,迅速将温度从高温部位传导至低温部位(轴两端),遇冷后工质由气态变成液态,液态沿着涡流套2,护套筒7及芯轴1内壁面流到发热高温部位,工质沿着壁面返回的过程是对转子热源冷却的过程,工质在转子的涡流套2、护套筒7及芯轴1的通道3形成的密闭空腔内进行气化-液化,热传导最终达到降低转子(永磁体)温度的目的。
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下还可以作出若干改进,这些改进也应视为本发明的保护范围。

Claims (2)

1.一种电机转子,其包括芯轴(1)、位于芯轴(1)局部外围的涡流套(2)及安装于芯轴(1)上的永磁体(5),其特征在于:所述芯轴(1)内部设置有通道(3),所述通道(3)中设置有气液芯(4),所述通道(3)与所述涡流套(2)相通,所述永磁体(5)沿着芯轴(1)长度延伸方向的末端分别设有一隔磁环(6),所述永磁体(5)和隔磁环(6)的外围套设有一护套筒(7),所述涡流套(2)位于所述护套筒(7)的外侧且与所述护套筒(7)之间留有间隙,所述涡流套(2)、护套筒(7)和芯轴(1)的通道(3)形成一个密闭空腔。
2.如权利要求1所述的一种电机转子,其特征在于:所述通道(3)的长度延伸方向与所述芯轴(1)的长度延伸方向相一致。
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105356667A (zh) * 2015-12-09 2016-02-24 南京磁谷科技有限公司 磁悬浮风机中隔离转子的内冷却结构
CN108757735A (zh) * 2018-08-30 2018-11-06 南京磁谷科技有限公司 一种磁悬浮电机转子的复合型轴套结构

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57186950A (en) * 1981-05-08 1982-11-17 Hitachi Ltd Electric rotary machine
CN1398452A (zh) * 2000-12-11 2003-02-19 三菱重工业株式会社 发电机的冷却结构
CN2759049Y (zh) * 2004-12-21 2006-02-15 温州市工科所磁传动设备厂 高速磁力传动装置
CN102598486A (zh) * 2009-10-28 2012-07-18 西门子公司 电机

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57186950A (en) * 1981-05-08 1982-11-17 Hitachi Ltd Electric rotary machine
CN1398452A (zh) * 2000-12-11 2003-02-19 三菱重工业株式会社 发电机的冷却结构
CN2759049Y (zh) * 2004-12-21 2006-02-15 温州市工科所磁传动设备厂 高速磁力传动装置
CN102598486A (zh) * 2009-10-28 2012-07-18 西门子公司 电机

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105356667A (zh) * 2015-12-09 2016-02-24 南京磁谷科技有限公司 磁悬浮风机中隔离转子的内冷却结构
CN105356667B (zh) * 2015-12-09 2018-09-25 南京磁谷科技有限公司 磁悬浮风机中隔离转子的内冷却结构
CN108757735A (zh) * 2018-08-30 2018-11-06 南京磁谷科技有限公司 一种磁悬浮电机转子的复合型轴套结构
WO2020042998A3 (zh) * 2018-08-30 2020-05-14 南京磁谷科技有限公司 一种磁悬浮电机转子的复合型轴套结构

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