CN103439417A - Automatic spraying ultrasonic wave couplant device - Google Patents

Automatic spraying ultrasonic wave couplant device Download PDF

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Publication number
CN103439417A
CN103439417A CN2013103683922A CN201310368392A CN103439417A CN 103439417 A CN103439417 A CN 103439417A CN 2013103683922 A CN2013103683922 A CN 2013103683922A CN 201310368392 A CN201310368392 A CN 201310368392A CN 103439417 A CN103439417 A CN 103439417A
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guide rail
connecting rod
spray
liquid storage
storage tank
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CN103439417B (en
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韩晓健
曹旷
刘茂鸽
姚尧
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Nanjing Tech University
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Nanjing Tech University
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Abstract

本发明公开了一种自动喷涂超声波耦合剂装置,包括由夹具、连杆、储液罐、喷挤按钮、导轨、环形支撑、喷管和复位弹簧;所述导轨上安装一个可沿其上下滑动的连杆,导轨下端固定连接有一个环形支撑;所述连杆上固定有一个夹具,连杆上端与导轨顶端之间设有复位弹簧;所述储液罐固定于导轨上,储液罐上端设有喷挤按钮,喷挤按钮与连杆上端伸出的端头连接,储液罐下端连接有喷管。本发明通过装置合理设计,将手动放置探头和耦合剂两个步骤结合起来,在使用平面换能器进行建筑结构检测的过程中,能够实现耦合剂的自动喷涂。

The invention discloses an automatic spraying ultrasonic couplant device, which comprises a fixture, a connecting rod, a liquid storage tank, a spray extrusion button, a guide rail, an annular support, a spray pipe and a return spring; The connecting rod, the lower end of the guide rail is fixedly connected with an annular support; a clamp is fixed on the connecting rod, and a return spring is arranged between the upper end of the connecting rod and the top of the guide rail; the liquid storage tank is fixed on the guide rail, and the upper end of the liquid storage tank A spray squeeze button is provided, and the spray squeeze button is connected with the protruding end of the upper end of the connecting rod, and the lower end of the liquid storage tank is connected with a spray pipe. The invention combines the two steps of manually placing the probe and the couplant through rational design of the device, and can realize the automatic spraying of the couplant in the process of using the planar transducer to detect the building structure.

Description

一种自动喷涂超声波耦合剂装置An automatic spraying ultrasonic coupling agent device

技术领域technical field

本发明涉及一种用于建筑结构超声波检测装置,具体涉及一种自动喷涂超声波耦合剂装置。The invention relates to an ultrasonic testing device for building structures, in particular to an automatic spraying ultrasonic coupling agent device.

背景技术Background technique

现有超声波检测建筑结构缺陷时,采用平面探头和径向探头,其中径向探头多用于桩的完整性和缺陷检测,而水平探头用途较为广泛,用于混凝土的缺陷,钢管混凝土密实度,结构分层测量等。目前测试时均采用手动放置探头和耦合剂的方法,工作效率低,检测结构易受人为影响。When the existing ultrasonic detection of building structural defects, plane probes and radial probes are used, among which radial probes are mostly used for the integrity and defect detection of piles, while horizontal probes are widely used for concrete defects, the density of steel pipe concrete, structural Stratified measurement, etc. At present, the method of manually placing the probe and coupling agent is used in the test, the work efficiency is low, and the detection structure is easily affected by human beings.

发明内容Contents of the invention

本发明的目的在于克服现有技术的不足,提供一种可以自动喷涂超声波耦合剂装置,做到定量喷涂耦合剂,并且实现超声波检测的单手作业。The purpose of the present invention is to overcome the deficiencies of the prior art, to provide a device that can automatically spray the ultrasonic couplant, realize the quantitative spraying of the couplant, and realize the one-handed operation of the ultrasonic detection.

本发明采用的技术方案为:一种自动喷涂超声波耦合剂装置,包括由夹具、连杆、储液罐、喷挤按钮、导轨、环形支撑、喷管和复位弹簧;The technical solution adopted in the present invention is: an automatic spraying ultrasonic coupling agent device, including a clamp, a connecting rod, a liquid storage tank, a spray extrusion button, a guide rail, an annular support, a nozzle pipe and a return spring;

所述导轨上安装一个可沿其上下滑动的连杆,导轨下端固定连接有一个环形支撑;A connecting rod that can slide up and down along the guide rail is installed on the guide rail, and a ring support is fixedly connected to the lower end of the guide rail;

所述连杆上固定有一个夹具,连杆上端与导轨顶端之间设有复位弹簧;A clamp is fixed on the connecting rod, and a return spring is arranged between the upper end of the connecting rod and the top of the guide rail;

所述储液罐固定于导轨上,储液罐上端设有喷挤按钮,喷挤按钮与连杆上端伸出的端头连接,储液罐下端连接有喷管。The liquid storage tank is fixed on the guide rail, the upper end of the liquid storage tank is provided with a spray squeeze button, and the spray squeeze button is connected with the protruding end of the upper end of the connecting rod, and the lower end of the liquid storage tank is connected with a spray pipe.

作为优选,所述环形支撑的壁上设有一个圆孔,所述喷管口穿过所述圆孔,并正对环形支撑的中心。Preferably, a circular hole is provided on the wall of the annular support, and the mouth of the nozzle passes through the circular hole and faces the center of the annular support.

作为优选,所述环形支撑内径大于平面超声波换能器探头的直径,约为6.5cm左右。Preferably, the inner diameter of the annular support is larger than the diameter of the planar ultrasonic transducer probe, which is about 6.5 cm.

作为优选,所述复位弹簧的有效行程与喷挤按钮的行程相当,约为1cm左右。Preferably, the effective stroke of the return spring is equivalent to the stroke of the extrusion button, which is about 1 cm.

本发明通过装置合理设计,将手动放置探头和耦合剂两个步骤结合起来,在使用平面换能器进行建筑结构检测的过程中,能够实现耦合剂的自动喷涂。The invention combines the two steps of manually placing the probe and the couplant through rational design of the device, and can realize the automatic spraying of the couplant in the process of using the planar transducer to detect the building structure.

有益效果:本发明装置实现了耦合剂的定量喷涂,不仅节约耦合剂用量,而且避免了人为因素的干扰;同时,该装置可以实现单手作业,减免了超声波检测中手动喷涂耦合剂的工序,大大提高了工作效率。Beneficial effects: the device of the present invention realizes the quantitative spraying of couplant, which not only saves the amount of couplant, but also avoids the interference of human factors; at the same time, the device can realize one-handed operation, which reduces the manual spraying of couplant in ultrasonic testing. Greatly improved work efficiency.

附图说明Description of drawings

图1是本发明自动喷涂超声波耦合剂装置的结构示意图。Fig. 1 is a schematic structural view of an automatic spraying ultrasonic coupling agent device of the present invention.

具体实施方式Detailed ways

下面结合附图和具体实施方式对本发明做进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.

如图1所示:一种自动喷涂超声波耦合剂装置,包括由夹具1、连杆2、储液罐3、喷挤按钮4、导轨5、环形支撑6、喷管7和复位弹簧8;As shown in Figure 1: an automatic spraying ultrasonic couplant device, including a fixture 1, a connecting rod 2, a liquid storage tank 3, a spray extrusion button 4, a guide rail 5, an annular support 6, a nozzle 7 and a return spring 8;

所述导轨5上安装一个可沿其上下滑动的连杆2,导轨5下端固定连接有一个环形支撑6;所述连杆2上固定有一个夹具1,连杆2上端与导轨5顶端之间设有复位弹簧8;所述储液罐3固定于导轨5上,储液罐3上端设有喷挤按钮4,喷挤按钮4与连杆2上端伸出的端头连接,储液罐3下端连接有喷管7。所述环形支撑6的壁上设有一个圆孔,所述喷管7口穿过所述圆孔,并正对环形支撑6的中心。所述环形支撑6内径为6.5cm,所述复位弹簧8的有效行程与喷挤按钮4的行程为1cm。A connecting rod 2 that can slide up and down along the guide rail 5 is installed, and a ring support 6 is fixedly connected to the lower end of the guide rail 5; A return spring 8 is provided; the liquid storage tank 3 is fixed on the guide rail 5, and the upper end of the liquid storage tank 3 is provided with a spray extrusion button 4, which is connected with the end protruding from the upper end of the connecting rod 2, and the liquid storage tank 3 The lower end is connected with a nozzle 7. A circular hole is provided on the wall of the annular support 6 , and the mouth of the nozzle 7 passes through the circular hole and faces the center of the annular support 6 . The inner diameter of the annular support 6 is 6.5 cm, and the effective stroke of the return spring 8 and the stroke of the extrusion button 4 are 1 cm.

检测过程中,将超声波换能器放入该装置的夹具1中并夹紧。手持换能器探头,将其对准测点,并使环形支撑6抵在检测面上,当换能器探头向测点移动的过程中,连杆2将沿导轨5定向移动并按压储液罐3的喷挤按钮4,此时储液罐3下方的喷管7将在换能器探头和测点之间喷涂耦合剂。换能器探头接触到测点后,两者之间已有耦合剂进行耦合,可直接进行超声波检测。待检测完毕,离开测点,复位弹簧8会将连杆2、夹具1与换能器探头恢复到初始位置,于此相连的喷挤按钮4也会复位,为下个测点的检测做好准备。周而复始,实现耦合剂喷涂的自动化。During the detection process, the ultrasonic transducer is put into the fixture 1 of the device and clamped. Hold the transducer probe, align it with the measuring point, and make the ring support 6 rest on the detection surface. When the transducer probe moves to the measuring point, the connecting rod 2 will move along the guide rail 5 and press the liquid storage. Squeeze the button 4 of the tank 3, and the nozzle 7 below the liquid storage tank 3 will spray the coupling agent between the transducer probe and the measuring point. After the transducer probe touches the measuring point, there is a couplant for coupling between the two, and ultrasonic testing can be performed directly. After the detection is completed, leave the measuring point, the return spring 8 will restore the connecting rod 2, the clamp 1 and the transducer probe to the initial position, and the extrusion button 4 connected here will also reset, making it ready for the detection of the next measuring point Prepare. Go round and round to realize the automation of couplant spraying.

应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。本实施例中未明确的各组成部分均可用现有技术加以实现。It should be pointed out that those skilled in the art can make some improvements and modifications without departing from the principle of the present invention, and these improvements and modifications should also be regarded as the protection scope of the present invention. All components that are not specified in this embodiment can be realized by existing technologies.

Claims (4)

1.一种自动喷涂超声波耦合剂装置,其特征在于:包括由夹具、连杆、储液罐、喷挤按钮、导轨、环形支撑、喷管和复位弹簧;1. An automatic spraying ultrasonic couplant device, characterized in that: comprising clamps, connecting rods, liquid storage tanks, spray extrusion buttons, guide rails, annular supports, spray pipes and back-moving springs; 所述导轨上安装一个可沿其上下滑动的连杆,导轨下端固定连接有一个环形支撑;A connecting rod that can slide up and down along the guide rail is installed on the guide rail, and a ring support is fixedly connected to the lower end of the guide rail; 所述连杆上固定有一个夹具,连杆上端与导轨顶端之间设有复位弹簧;A clamp is fixed on the connecting rod, and a return spring is arranged between the upper end of the connecting rod and the top of the guide rail; 所述储液罐固定于导轨上,储液罐上端设有喷挤按钮,喷挤按钮与连杆上端伸出的端头连接,储液罐下端连接有喷管。The liquid storage tank is fixed on the guide rail, the upper end of the liquid storage tank is provided with a spray squeeze button, and the spray squeeze button is connected with the protruding end of the upper end of the connecting rod, and the lower end of the liquid storage tank is connected with a spray pipe. 2.根据权利要求1所述的一种自动喷涂超声波耦合剂装置,其特征在于:所述环形支撑的壁上设有一个圆孔,所述喷管口穿过所述圆孔,并正对环形支撑的中心。2. A device for automatically spraying ultrasonic couplant according to claim 1, characterized in that: a circular hole is arranged on the wall of the annular support, and the mouth of the nozzle passes through the circular hole and faces The center of the ring support. 3.根据权利要求1所述的一种自动喷涂超声波耦合剂装置,其特征在于:所述环形支撑内径大于平面超声波换能器探头的直径。3. A device for automatically spraying ultrasonic couplant according to claim 1, characterized in that: the inner diameter of the annular support is larger than the diameter of the planar ultrasonic transducer probe. 4.根据权利要求1所述的一种自动喷涂超声波耦合剂装置,其特征在于:所述复位弹簧的有效行程与喷挤按钮的行程相当。4. The device for automatically spraying ultrasonic couplant according to claim 1, characterized in that: the effective stroke of the return spring is equivalent to the stroke of the spray button.
CN201310368392.2A 2013-08-21 2013-08-21 Automatic spraying ultrasonic wave couplant device Expired - Fee Related CN103439417B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107064309A (en) * 2017-05-08 2017-08-18 大唐东北电力试验研究所有限公司 Ultrasonic inspection probe automatic coupling servicing unit
CN108814646A (en) * 2018-05-07 2018-11-16 何凡 Doppler ultrasound
CN109998588A (en) * 2019-04-02 2019-07-12 昆明市儿童医院 A kind of couplant automatic constant-temperature extrusion device
CN118640976A (en) * 2024-08-12 2024-09-13 大连启辰建筑工程有限公司 A quality detection device for civil engineering and water conservancy projects

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CN202041190U (en) * 2011-03-29 2011-11-16 山东省特种设备检验研究院滨州分院 Thickness measuring couplant application device
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CN202636982U (en) * 2012-07-14 2013-01-02 李明美 Automatic B-ultrasound couplant filling device
CN203422353U (en) * 2013-08-21 2014-02-05 南京工业大学 Automatic spraying ultrasonic wave couplant device

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DE3315649C1 (en) * 1983-04-29 1984-06-28 Krautkrämer GmbH, 5000 Köln Ultrasonic test head for nondestructibly testing hot specimens
CA2238386C (en) * 1996-10-08 2002-01-01 Toyota Jidosha Kabushiki Kaisha Method and apparatus for welding hard resin product to substrate, method of manufacturing window glass and window glass
CN102012222A (en) * 2009-09-04 2011-04-13 华东电力试验研究院有限公司 Coupling agent adding device and ultrasonic thickness gage using same
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107064309A (en) * 2017-05-08 2017-08-18 大唐东北电力试验研究所有限公司 Ultrasonic inspection probe automatic coupling servicing unit
CN108814646A (en) * 2018-05-07 2018-11-16 何凡 Doppler ultrasound
CN109998588A (en) * 2019-04-02 2019-07-12 昆明市儿童医院 A kind of couplant automatic constant-temperature extrusion device
CN118640976A (en) * 2024-08-12 2024-09-13 大连启辰建筑工程有限公司 A quality detection device for civil engineering and water conservancy projects
CN118640976B (en) * 2024-08-12 2024-11-26 大连启辰建筑工程有限公司 Quality detection device for civil engineering hydraulic engineering

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