CN103439128A - Multifunctional intelligent oil jack test machine - Google Patents
Multifunctional intelligent oil jack test machine Download PDFInfo
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- CN103439128A CN103439128A CN2013103238996A CN201310323899A CN103439128A CN 103439128 A CN103439128 A CN 103439128A CN 2013103238996 A CN2013103238996 A CN 2013103238996A CN 201310323899 A CN201310323899 A CN 201310323899A CN 103439128 A CN103439128 A CN 103439128A
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- oil cylinder
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Abstract
The invention relates to a multifunctional intelligent oil jack test machine which is mainly suitable for a performance test of an oil jack. The multifunctional intelligent oil jack test machine comprises a hydraulic control system, a rack, a data collecting system and a computer and is characterized in that an operation oil cylinder and a load oil cylinder are installed on the rack. The operation oil cylinder and the load oil cylinder are connected with the hydraulic control system. A first displacement sensor and a first force transducer are installed on the operation oil cylinder, and a second displacement sensor and a second forcer transducer are installed on the load oil cylinder. The first displacement sensor, the second displacement sensor, the first force transducer and the second force transducer are connected with the data collecting system. The data collecting system is connected with the computer. Hydraulic, sensor and information technologies are utilized, so that data obtained by the test of the oil jack are automatically identified and judged, and common detailed failure causes can be further analyzed besides a given test conclusion.
Description
Technical field
The present invention relates to a kind of multi-functional intelligence hydraulic jack test machine, mainly be applicable to the Performance Detection of hydraulic jack, belong to the check out test set field.
Background technology
Hydraulic jack is a kind of Hydraulic for lifting load instrument commonly used, when product manufacture, sale and use, often needs the performance of product is carried out the detection evaluation of objective science.In prior art, checkout equipment can only fictitious load power and manually-operated, to the problem of its appearance, need carry out the manual analysis judgement, exists detection efficiency low, the problem that automaticity is low.
China Patent No. 201210306394 discloses the patent that name is called " hydraulic jack proving installation ", without by the test work, the pump core of tested hydraulic jack and pump core actuating mechanism being connected, thereby can alleviate the working strength of testing work, and can to two hydraulic jack, be tested simultaneously, improved efficiency, but also need more manually-operated and analyze judgement, automaticity is low, does not overcome above-mentioned defect of the prior art.
China Patent No. 200910096088 discloses the patent that name is called " load dynamic pretest system for hoisting jack ", by hydraulic system simulation lifting jack dynamic load, automatically record the variation of lifting jack pressure and stroke in elevation process, lifting jack is carried out to prerun, reach and accelerate prerun speed, reduce the effect of labour intensity, but it is monitored load, and be the prerun of a kind of dynamic data record to lifting jack, data are sufficient not, can not carry out identification judgement automatically to the data obtained, also can't analyze common failure cause, do not overcome well above-mentioned defect of the prior art.
Summary of the invention
The object of the invention is to overcome above shortcomings in prior art, and a kind of reasonable in design, detection efficiency is high, automaticity is high, data binding analysis ability is strong multi-functional intelligence hydraulic jack test machine are provided.
The present invention addresses the above problem adopted technical scheme: this multi-functional intelligence hydraulic jack test machine comprises: hydraulic control system, frame, data acquisition system (DAS) and computing machine, it is characterized in that: operating cyloinder and load oil cylinder are installed on described frame, and operating cyloinder all is connected with hydraulic control system with the load oil cylinder; Displacement transducer one and force cell one are installed on described operating cyloinder, displacement transducer two and force cell two are installed on the load oil cylinder; Described displacement transducer one, displacement transducer two, force cell one and force cell two all are connected with data acquisition system (DAS), and data acquisition system (DAS) is connected with computing machine.Hydraulic control system provides pressure to operating cyloinder and load oil cylinder, and operating cyloinder acts on the handle of lifting jack, simulates manually lever operated; The load oil cylinder acts on the weight bearing area of lifting jack, the fictitious load operating mode; The shift value of displacement transducer one and force cell one measurement operation oil cylinder and power value, displacement transducer two and force cell two are measured shift value and the power value of load oil cylinder; Data acquisition system (DAS) gathers the data of displacement transducer one, displacement transducer two, force cell one and force cell two, and computing machine carries out identification judgement automatically, analyzing failure cause to the data of data acquisition system collection.
Operating cyloinder of the present invention and load oil cylinder are arranged on the top of frame, and displacement transducer one and force cell one are arranged on the bottom of operating cyloinder, and displacement transducer two and force cell two are arranged on the bottom of load oil cylinder.
Hydraulic control system of the present invention provides pressure to operating cyloinder and load oil cylinder, and operating cyloinder acts on the handle of lifting jack, and the load oil cylinder acts on the weight bearing area of lifting jack; The shift value of described displacement transducer one and force cell one measurement operation oil cylinder and power value, displacement transducer two and force cell two are measured shift value and the power value of load oil cylinder; Described data acquisition system (DAS) gathers the data of displacement transducer one, displacement transducer two, force cell one and force cell two, and computing machine carries out identification judgement automatically, analyzing failure cause to the data of data acquisition system collection.
When the present invention tests, following several situation and analysis result are arranged:
(1) when lifting jack in the position that hoists, at the appointed time, apply permanent load: if lifting jack is qualified in setting value for load oil cylinder decline displacement; If load oil cylinder decline displacement surpasses setting value, operating cyloinder occurs that power value and shift value change, lifting jack outlet retaining valve poor sealing; If load oil cylinder decline displacement surpasses setting value, operating cyloinder power value and shift value are unchanged, jack piston poor sealing or cylinder bottom poor sealing;
(2) when lifting jack in the position that hoists, open oil return valve, the load oil cylinder presses down with constant speed: if in the decline process, the power value is in specialized range, and the power value is without significant change, and lifting jack is qualified; If the power value surpasses setting, but, without significant change, the assembling of lifting jack seal is bad; If the power value has jumping phenomenon, the jack cylinder linearity is bad;
(3), under lifting jack load, the operating cyloinder expanding-contracting action: be greater than setting if operate the ascending amount of a load oil cylinder, operating cyloinder is after bouncing back near meta, and its operating physical force value is presented near zero value, and lifting jack is qualified; If the rising of load oil cylinder does not reach setting, jack pump core oil suction fault or limit for tonnage valve setting value are too low; If the operating physical force value shows pressurized numerical value, lifting jack exports the retaining valve poor sealing; If the operating physical force value shows tension numerical value, lifting jack inlet port retaining valve poor sealing;
(4) when locking load oil cylinder, the operating cyloinder expanding-contracting action: if the power variation range of load oil cylinder in the setting scope, lifting jack is qualified; If the minimum value of power value is less than the lower limit of specialized range, the pressure regulation of lifting jack spring is too low; If the maximal value of power value is greater than the upper limit of specialized range, the pressure regulation of lifting jack spring is too high; If the super specialized range of the amplitude of variation range, the lifting jack spring rate is excessive.
The present invention compared with prior art, have the following advantages and effect: test machine utilizes hydraulic pressure, sensing and infotech, can carry out identification judgement automatically to the data of check lifting jack gained, except providing check conclusion, can also analyze the concrete failure cause that show that it is common.
The accompanying drawing explanation
Fig. 1 is test macro schematic diagram of the present invention.
In figure: hydraulic control system 1, frame 2, data acquisition system (DAS) 3, computing machine 4, lifting jack 5, operating cyloinder 21, load oil cylinder 22, displacement transducer 1, displacement transducer 2 24, force cell 1, force cell 2 26.
Embodiment
Below in conjunction with accompanying drawing and by embodiment, the invention will be further described.
Referring to Fig. 1, the present embodiment comprises: hydraulic control system 1, frame 2, data acquisition system (DAS) 3 and computing machine 4, wherein, the top of described frame 2 is equipped with operating cyloinder 21 and load oil cylinder 22, and operating cyloinder 21 all is connected with hydraulic control system 1 with load oil cylinder 22; The bottom of described operating cyloinder 21 is equipped with displacement transducer 1 and force cell 1, and the bottom of load oil cylinder 22 is equipped with displacement transducer 2 24 and force cell 2 26; Described displacement transducer 1, displacement transducer 2 24, force cell 1 and force cell 2 26 all are connected with data acquisition system (DAS) 3, and data acquisition system (DAS) 3 is connected with computing machine 4.
In the present embodiment, described hydraulic control system 1 provides hydraulic oil to operating cyloinder 21 and load oil cylinder 22, and operating cyloinder 21 acts on the handle of lifting jack, and load oil cylinder 22 acts on the weight bearing area of lifting jack; The shift value of described displacement transducer 1 and force cell one 25 measurement operation oil cylinders 21 and power value, displacement transducer 2 24 and force cell 2 26 are measured shift value and the power value of load oil cylinder 22; Described data acquisition system (DAS) 3 gathers the data of displacement transducer 1, displacement transducer 2 24, force cell 1 and force cell 2 26, and the data that 4 pairs of data acquisition systems of computing machine 3 gather are carried out identification judgement automatically, analyzing failure cause.
The course of work of the present invention is as follows: load oil cylinder 22 is realized the simulation of lifting jack load behavior by hydraulic control system 3, and its shift value and power value gather to data acquisition system (DAS) by displacement transducer 2 24 and force cell 2 26; Operating cyloinder 21 is realized the operation to jack handle by hydraulic control system 3 expanding-contracting actions, and its shift value and power value gather to data acquisition system (DAS) 3 by displacement transducer 1 and force cell 1; The data that 4 pairs of data acquisition systems of computing machine 3 gather are by analyze judgement as drag:
Hydraulic control system 1 described in this instructions, frame 2, data acquisition system (DAS) 3, displacement transducer 1, displacement transducer 2 24, force cell 1, force cell 2 26 all adopt structure known in those skilled in the art and principle, are prior art.
By foregoing description, those skilled in the art can implement.
In addition, it should be noted that, the specific embodiment described in this instructions, as long as its parts do not clearly state concrete specification, these parts can be any specification adapted with its function; Simultaneously, the title that parts are got also can be different.Allly according to the present invention, conceive equivalence or the simple change that described structure, feature and principle are done, be included in the protection domain of patent of the present invention.
Claims (3)
1. a multi-functional intelligence hydraulic jack test machine, comprise hydraulic control system, frame, data acquisition system (DAS) and computing machine, it is characterized in that: operating cyloinder and load oil cylinder are installed on described frame, and operating cyloinder all is connected with hydraulic control system with the load oil cylinder; Displacement transducer one and force cell one are installed on described operating cyloinder, displacement transducer two and force cell two are installed on the load oil cylinder; Described displacement transducer one, displacement transducer two, force cell one and force cell two all are connected with data acquisition system (DAS), and data acquisition system (DAS) is connected with computing machine.
2. multi-functional intelligence hydraulic jack test machine according to claim 1, it is characterized in that: described operating cyloinder and load oil cylinder are arranged on the top of frame, displacement transducer one and force cell one are arranged on the bottom of operating cyloinder, and displacement transducer two and force cell two are arranged on the bottom of load oil cylinder.
3. multi-functional intelligence hydraulic jack test machine according to claim 1, it is characterized in that: described hydraulic control system provides pressure to operating cyloinder and load oil cylinder, operating cyloinder acts on the handle of lifting jack, and the load oil cylinder acts on the weight bearing area of lifting jack; The shift value of described displacement transducer one and force cell one measurement operation oil cylinder and power value, displacement transducer two and force cell two are measured shift value and the power value of load oil cylinder; Described data acquisition system (DAS) gathers the data of displacement transducer one, displacement transducer two, force cell one and force cell two, and computing machine carries out identification judgement automatically, analyzing failure cause to the data of data acquisition system collection.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310323899.6A CN103439128B (en) | 2013-07-29 | 2013-07-29 | Multifunctional intelligent oil jack test machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310323899.6A CN103439128B (en) | 2013-07-29 | 2013-07-29 | Multifunctional intelligent oil jack test machine |
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| CN103439128A true CN103439128A (en) | 2013-12-11 |
| CN103439128B CN103439128B (en) | 2016-06-29 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103712813A (en) * | 2013-12-17 | 2014-04-09 | 柳州黔桥工程材料有限公司 | Intelligent tensioning device calibration system |
| CN105784395A (en) * | 2016-03-03 | 2016-07-20 | 南京汽车集团有限公司 | Automobile hydraulic jack endurance test device and test method thereof |
| CN106969927A (en) * | 2017-03-10 | 2017-07-21 | 浙江华电器材检测研究所 | jack dynamic test system |
| CN108663274A (en) * | 2018-07-31 | 2018-10-16 | 南通市通润汽车零部件有限公司 | The very heavy very useful three axis the static and dynamic experiment machine of one kind and test method |
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| CN2852095Y (en) * | 2005-10-31 | 2006-12-27 | 李良 | Jack dynamic load tester |
| CN201000399Y (en) * | 2007-01-07 | 2008-01-02 | 温州市华特电气有限公司 | Device for testing performance of jack |
| CN201266143Y (en) * | 2008-08-29 | 2009-07-01 | 比亚迪股份有限公司 | Endurance test equipment for lifting jack |
| CN201425552Y (en) * | 2009-05-26 | 2010-03-17 | 杭州双利机械有限公司 | Jack dynamic load testboard with stop device |
| CN203385566U (en) * | 2013-07-29 | 2014-01-08 | 浙江省机电设计研究院有限公司 | Multifunctional intelligent hydraulic jack testing machine |
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2013
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| CN2852095Y (en) * | 2005-10-31 | 2006-12-27 | 李良 | Jack dynamic load tester |
| CN201000399Y (en) * | 2007-01-07 | 2008-01-02 | 温州市华特电气有限公司 | Device for testing performance of jack |
| CN201266143Y (en) * | 2008-08-29 | 2009-07-01 | 比亚迪股份有限公司 | Endurance test equipment for lifting jack |
| CN201425552Y (en) * | 2009-05-26 | 2010-03-17 | 杭州双利机械有限公司 | Jack dynamic load testboard with stop device |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103712813A (en) * | 2013-12-17 | 2014-04-09 | 柳州黔桥工程材料有限公司 | Intelligent tensioning device calibration system |
| CN105784395A (en) * | 2016-03-03 | 2016-07-20 | 南京汽车集团有限公司 | Automobile hydraulic jack endurance test device and test method thereof |
| CN106969927A (en) * | 2017-03-10 | 2017-07-21 | 浙江华电器材检测研究所 | jack dynamic test system |
| CN106969927B (en) * | 2017-03-10 | 2024-03-15 | 浙江华电器材检测研究院有限公司 | Jack dynamic test system |
| CN108663274A (en) * | 2018-07-31 | 2018-10-16 | 南通市通润汽车零部件有限公司 | The very heavy very useful three axis the static and dynamic experiment machine of one kind and test method |
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| Publication number | Publication date |
|---|---|
| CN103439128B (en) | 2016-06-29 |
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