CN103437197A - Water-based breathable leather - Google Patents

Water-based breathable leather Download PDF

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Publication number
CN103437197A
CN103437197A CN2013103877078A CN201310387707A CN103437197A CN 103437197 A CN103437197 A CN 103437197A CN 2013103877078 A CN2013103877078 A CN 2013103877078A CN 201310387707 A CN201310387707 A CN 201310387707A CN 103437197 A CN103437197 A CN 103437197A
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water
leather
parts
waterborne polyurethane
aqueous
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CN2013103877078A
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CN103437197B (en
Inventor
张才
许刚
张德敏
秦士斌
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Shangshang Zhejiang Enterprise Development Co ltd
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ZHEJIANG WUZHOU INDUSTRIAL Co Ltd
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  • Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
  • Treatment And Processing Of Natural Fur Or Leather (AREA)

Abstract

The invention provides water-based breathable leather which is prepared by using a dry-process membrane movement processing method. The water-based breathable leather is prepared by the following steps of coating a water-based polyurethane resin paste layer on release paper, and carrying out medium wave infrared heating and hot-air drying on the release paper; then, coating a bottom bonding layer, bonding a leather base fabric, and carrying out medium wave infrared heating and hot-air drying on the obtained object; and carrying out cooling and separated winding on the obtained product. According to the water-based breathable leather, water-based polyurethane for replacing solvent-based polyurethane is applied to synthetic leather, so that the problems such as DMF (Dimethyl Formamide) residues and VOC (Volatile Organic Compound) pollution can be solved, and a synthetic leather processed by using water-based polyurethane has special advantages; because a skin membrane contains a large number of hydrophilic groups and microporous structures, the water-based breathable leather has air and moisture permeability, and has a touch feel same as that of a real leather, and has good sanitation properties, and therefore, the water-based breathable leather is a truly environment-friendly product.

Description

The ventilative leather of water-based
Technical field
The invention belongs to the leather field, specifically the ventilative leather of a kind of water-based.
Background technology
Solvent borne polyurethane is synthetic needs solvent more, toxicity is larger, and environment is had to larger pollution, and more and more higher quality requirements is to facilitate the inexorable trend of synthetic leather product of new generation in market development to product for the trade barrier of synthetic leather in environmental protection and consumer.
At present, the application of synthetic leather on commodity and industrial goods is more and more extensive, but there is the defect of the poor and poor fire of yellowing resistance in synthetic leather, can not finely be applied to the decoration aspect.
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Summary of the invention
In order to solve the problems of the technologies described above, the invention provides the ventilative leather of a kind of water-based.
The ventilative leather of a kind of water-based, it is characterized in that it adopts dry method to move the film processing method and makes, comprise the steps: to apply waterborne polyurethane resin slurry surface layer on release liners, carry out medium-wave infrared heating and heated-air drying, then apply the bottom tack coat, bonding leather base cloth, carry out medium-wave infrared heating and heated-air drying, and cooling bundling makes finished product.
The ventilative leather of described a kind of water-based, is characterized in that described waterborne polyurethane resin slurry surface layer made by the raw material of following parts by weight: 100 parts of waterborne polyurethane resins, 3~20 parts of aqueous color pastes; 0.5~3 part of water-based thickener, 1~8 part of aqueous foaming agent, 1~8 part of water-based foam stabilizer, 0.5~5 part, curing agent, 0.5~2 part of environment-friendly type phosphorus flame retardant.
The ventilative leather of described a kind of water-based, is characterized in that described waterborne polyurethane resin slurry surface layer made by the raw material of following parts by weight: 100 parts of waterborne polyurethane resins, 5~15 parts of aqueous color pastes; 1~2 part of water-based thickener, 3~5 parts of aqueous foaming agent, 3~5 parts of water-based foam stabilizers, 2~4 parts, curing agent, 1~2 part of environment-friendly type phosphorus flame retardant.
The ventilative leather of described a kind of water-based, is characterized in that it is that base stock is synthetic that described waterborne polyurethane resin adopts polytetrahydrofuran diol and isophorone diisocyanate.
The ventilative leather of described a kind of water-based, is characterized in that it is raw material that described bottom tack coat is used aqueous polyurethane, and add water-based thickener.
The ventilative leather of described a kind of water-based, is characterized in that described water-based thickener is one or more in polyacrylate, polyvinylpyrrolidone, non-ionic water-soluble polyurethane association type emulsion.
The ventilative leather of described a kind of water-based, is characterized in that described aqueous foaming agent is the water-soluble blowing agent of stearic acid amine.
The ventilative leather of described a kind of water-based, the preparation method who it is characterized in that described waterborne polyurethane resin slurry surface layer is as follows: by waterborne polyurethane resin, aqueous color paste and other aqueous promoter add in foaming machine and stir in proportion, regulate the viscosity of foamed slurry by the addition of thickener in whipping process, after viscosity regulates, whether the color of observing foamed slurry is required color, if variant, just continue to add aqueous color paste to be regulated, after having foamed, must observe its foam structure in the laboratory drying, undesirablely to structure also must do corresponding adjustment, until meet the quality of finished product synthetic leather requirement.
The ventilative leather of described a kind of water-based, it is characterized in that it is 5~20m/min that described dry method is moved the speed of a motor vehicle of film processing method, surface layer one is coated with gap thickness is set is 0.05~0.15mm, first paragraph baking oven length is 25~35 meters, 30 ℃ ~ 70 ℃ of medium-wave infrared temperature, heated-air drying temperature 60 C ~ 120 ℃, bottom two is coated with gap thickness is set is 0.05~0.15mm, second segment baking oven length is 25~35 meters, outer 30 ℃ ~ 70 ℃ of the red temperature of medium wave, heated-air drying temperature 60 C ~ 120 ℃.
It is the synthetic waterborne polyurethane resin of base stock that the present invention adopts polytetrahydrofuran diol (PTMG) and isophorone diisocyanate (IPDI), meets the requirement of water-based leather anti-yellowing property; Adopt the leather base cloth, make the water-based leather there is fine gas permeability, adopted perforating micropore technique, increased the gas permeability of water-based leather super goodly; Add the environment-friendly type phosphorus flame retardant, effectively solved the poor fire problem.
Mechanical foaming technique is mainly adopted in two ways and is carried out at present: the one, adopt the homogenizer mode, and make foams by stirring, mix, shearing; Another adopts the mechanical foaming machine exactly, by flow controller, thereby allows the water paste of certain volume and the air of certain volume mix and to make foaming body in rotor chamber.The first kind of way simple and fast, be convenient to control, and can observe at any time and formulate the foaming body structure, but be unfavorable for producing in enormous quantities; The second way is applicable to a large amount of production, but abscess is controlled difficult point is arranged, and, because adjust difficulty, loss is larger, is not suitable with the multiple batches of production of small lot.
About the control of mechanical foaming body, be mainly expansion ratio and the foam structure of controlling foaming body, to meet the requirement of finished product.
Because the water of aqueous polyurethane is dispersion, the volatility latent heat of water is the several times of common solvent, the existing Hot Air Drying of simple employing also restricts the raising of production capacity greatly, so, we have adopted the mode of hot-air seasoning and the combination of medium-wave infrared technology on drying technology, the medium-wave infrared light that wavelength is 3.0 ~ 4.0 microns, directly activate hydrone by radiation, thereby the moisture in water-base resin can be realized to the Quick uniform drying, because shortwave and long-wave radiation are larger on the human body impact, and medium-wave infrared is comparatively safe, activate drying water molecule degree moderate, therefore adopt the dry combination of medium-wave infrared and heat engine, both increased stable processing technique, improve production capacity, energy-conservation Cost reduction again.
The present invention, in order to overcome the deficiency of above technical elements, provides a kind of both had good anti-yellowing property, fire resistance, the aqueous polyurethane synthetic leather that has again good permeability.Thereby, the invention provides the manufacture method of synthetic leather, it is applicable to automobile interior trim with sofa and has the gas permeability similar to corium.
The present invention manufactures synthetic leather by directly apply waterborne polyurethane resin solution on the surface of fabric to form film thereon, aqueous polyurethane is to take the binary colloidal system that water is decentralized medium, with solvent borne polyurethane, compare have nontoxic, nonflammable, the advantage such as free from environmental pollution, use polyurethane replace solvents type polyurethane is applied in synthetic leather, not only can solve the residual and VOC pollution problem of DMF, simultaneously, the synthetic leather of use polyurethane processing has its special benefits, owing to containing a large amount of hydrophilic radicals and microcellular structure in epithelium, therefore have ventilative, water vapour permeability and the sense of touch the same with corium, sanitation performance is better, it is green truly, environment-friendly products.
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The specific embodiment
Embodiment 1
The ventilative leather of water-based adopts dry method to move the film processing method and makes, comprise the steps: to apply waterborne polyurethane resin slurry surface layer on release liners, carry out medium-wave infrared heating and heated-air drying, then apply the bottom tack coat, bonding leather base cloth, carry out medium-wave infrared heating and heated-air drying, cooling bundling makes finished product.
Wherein waterborne polyurethane resin slurry surface layer is made by the raw material of following parts by weight: 100 parts of waterborne polyurethane resins, 5 parts of aqueous color pastes; 1 part of water-based thickener, 5 parts of aqueous foaming agent, 5 parts of water-based foam stabilizers, 2 parts, curing agent, 1 part of environment-friendly type phosphorus flame retardant.Water-based thickener is polyacrylate.The aqueous foaming agent is the water-soluble blowing agent of stearic acid amine.
The speed of a motor vehicle that dry method is moved the film processing method is 5m/min, surface layer one is coated with gap thickness is set is 0.05mm, first paragraph baking oven length is 25 meters, 30 ℃ of medium-wave infrared temperature, the heated-air drying temperature 60 C, bottom two is coated with gap thickness is set is 0.05mm, second segment baking oven length is 25 meters, outer 30 ℃ of the red temperature of medium wave, the heated-air drying temperature 60 C.
 
Embodiment 2
The ventilative leather of water-based adopts dry method to move the film processing method and makes, comprise the steps: to apply waterborne polyurethane resin slurry surface layer on release liners, carry out medium-wave infrared heating and heated-air drying, then apply the bottom tack coat, bonding leather base cloth, carry out medium-wave infrared heating and heated-air drying, cooling bundling makes finished product.
Wherein waterborne polyurethane resin slurry surface layer is made by the raw material of following parts by weight: 100 parts of waterborne polyurethane resins, 10 parts of aqueous color pastes; 1.5 parts of water-based thickeners, 4 parts of aqueous foaming agent, 4 parts of water-based foam stabilizers, 3 parts, curing agent, 1.5 parts of environment-friendly type phosphorus flame retardants.Water-based thickener is polyvinylpyrrolidone.The aqueous foaming agent is the water-soluble blowing agent of stearic acid amine.
The speed of a motor vehicle that dry method is moved the film processing method is 10m/min, surface layer one is coated with gap thickness is set is 0.1mm, first paragraph baking oven length is 30 meters, the medium-wave infrared temperature 50 C, 100 ℃ of heated-air drying temperature, bottom two is coated with gap thickness is set is 0.1mm, second segment baking oven length is 30 meters, outer 50 ℃ of the red temperature of medium wave, 80 ℃ of heated-air drying temperature
Embodiment 3
The ventilative leather of water-based adopts dry method to move the film processing method and makes, comprise the steps: to apply waterborne polyurethane resin slurry surface layer on release liners, carry out medium-wave infrared heating and heated-air drying, then apply the bottom tack coat, bonding leather base cloth, carry out medium-wave infrared heating and heated-air drying, cooling bundling makes finished product.
Wherein waterborne polyurethane resin slurry surface layer is made by the raw material of following parts by weight: 100 parts of waterborne polyurethane resins, 15 parts of aqueous color pastes; 2 parts of water-based thickeners, 3 parts of aqueous foaming agent, 3 parts of water-based foam stabilizers, 4 parts, curing agent, 2 parts of environment-friendly type phosphorus flame retardants.Water-based thickener is non-ionic water-soluble polyurethane association type emulsion.The aqueous foaming agent is the water-soluble blowing agent of stearic acid amine.
The speed of a motor vehicle that dry method is moved the film processing method is 20m/min, surface layer one is coated with gap thickness is set is 0.15mm, first paragraph baking oven length is 35 meters, the medium-wave infrared temperature 70 C, 120 ℃ of heated-air drying temperature, bottom two is coated with gap thickness is set is 0.15mm, second segment baking oven length is 35 meters, outer 70 ℃ of the red temperature of medium wave, 120 ℃ of heated-air drying temperature.
 
The ventilative leather of water-based of the present invention product detects through surveying environmental protection tests technology Co., Ltd in Wenzhou, content of formaldehyde is 10mg/kg, 4-aminobphenyl, benzidine, 4-amino toluene amine, o-aminoazotoluene, 5-nitro-ortho-aminotoluene, parachloroanilinum, 2, 4-diamino anisole, 4, 4 '-diaminodiphenylmethane, 3, 3 '-dichloro-benzidine, 3, 3 '-dimethoxy benzidine, 3, 3 '-dimethylbenzidine, 3, 3 '-dimethyl-4, 4 '-diaminodiphenylmethane, 2-methoxyl group-5-methylaniline, 4, 4 '-methylene-bis--(2-chloroaniline), 4, 4 '-diaminodiphenyl ether, 4, 4 '-diaminodiphenyl sulfide, ortho-aminotoluene, 2, 4-diaminotoluene, 2, 4, 5-trimethylaniline, o-aminoanisole, 4-aminoazabenzol, 2, 4-dimethylaniline, 2, 6-dimethylaniline, N, N-dimethyl formamide does not detect, all greatly be better than the limit value of the 30mg/kg of national regulation.
 
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any modifications of doing within the spirit and principles in the present invention, be equal to and replace and improvement etc., within all being included in protection scope of the present invention.

Claims (9)

1. a water-based is breathed freely and is removed from office, it is characterized in that it adopts dry method to move the film processing method and makes, comprise the steps: to apply waterborne polyurethane resin slurry surface layer on release liners, carry out medium-wave infrared heating and heated-air drying, then apply the bottom tack coat, bonding leather base cloth, carry out medium-wave infrared heating and heated-air drying, and cooling bundling makes finished product.
2. the ventilative leather of a kind of water-based as claimed in claim 1, is characterized in that described waterborne polyurethane resin slurry surface layer made by the raw material of following parts by weight: 100 parts of waterborne polyurethane resins, 3~20 parts of aqueous color pastes; 0.5~3 part of water-based thickener, 1~8 part of aqueous foaming agent, 1~8 part of water-based foam stabilizer, 0.5~5 part, curing agent, 0.5~2 part of environment-friendly type phosphorus flame retardant.
3. the ventilative leather of a kind of water-based as claimed in claim 1, is characterized in that described waterborne polyurethane resin slurry surface layer made by the raw material of following parts by weight: 100 parts of waterborne polyurethane resins, 5~15 parts of aqueous color pastes; 1~2 part of water-based thickener, 3~5 parts of aqueous foaming agent, 3~5 parts of water-based foam stabilizers, 2~4 parts, curing agent, 1~2 part of environment-friendly type phosphorus flame retardant.
4. the ventilative leather of a kind of water-based as claimed in claim 2, is characterized in that it is that base stock is synthetic that described waterborne polyurethane resin adopts polytetrahydrofuran diol and isophorone diisocyanate.
5. the ventilative leather of a kind of water-based as claimed in claim 1, is characterized in that it is raw material that described bottom tack coat is used aqueous polyurethane, and add water-based thickener.
6. the ventilative leather of a kind of water-based as claimed in claim 2, is characterized in that described water-based thickener is one or more in polyacrylate, polyvinylpyrrolidone, non-ionic water-soluble polyurethane association type emulsion.
7. the ventilative leather of a kind of water-based as claimed in claim 2, is characterized in that described aqueous foaming agent is the water-soluble blowing agent of stearic acid amine.
8. a kind of water-based as claimed in claim 2 is ventilative removes from office, the preparation method who it is characterized in that described waterborne polyurethane resin slurry surface layer is as follows: by waterborne polyurethane resin, aqueous color paste and other aqueous promoter add in foaming machine and stir in proportion, regulate the viscosity of foamed slurry by the addition of thickener in whipping process, after viscosity regulates, whether the color of observing foamed slurry is required color, if variant, just continue to add aqueous color paste to be regulated, after having foamed, must observe its foam structure in the laboratory drying, undesirablely to structure also must do corresponding adjustment, until meet the quality of finished product synthetic leather requirement.
9. a kind of water-based as claimed in claim 1 is ventilative removes from office, it is characterized in that it is 5~20m/min that described dry method is moved the speed of a motor vehicle of film processing method, surface layer one is coated with gap thickness is set is 0.05~0.15mm, first paragraph baking oven length is 25~35 meters, 30 ℃ ~ 70 ℃ of medium-wave infrared temperature, heated-air drying temperature 60 C ~ 120 ℃, bottom two is coated with gap thickness is set is 0.05~0.15mm, second segment baking oven length is 25~35 meters, outer 30 ℃ ~ 70 ℃ of the red temperature of medium wave, heated-air drying temperature 60 C ~ 120 ℃.
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Cited By (15)

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Publication number Priority date Publication date Assignee Title
CN103835145A (en) * 2014-03-04 2014-06-04 合肥市科天化工有限公司 Environmental-friendly waterproof and breathable clothing leather and preparation method thereof
CN104032578A (en) * 2014-06-26 2014-09-10 江苏宝泽高分子材料股份有限公司 Waterborne oily leather treatment agent for synthetic leather and preparation method of leather treatment agent
CN105155296A (en) * 2015-08-13 2015-12-16 浙江繁盛超纤制品有限公司 Production technology of waterborne polyurethane leather for automobile seat
CN105463869A (en) * 2015-11-12 2016-04-06 宋婷婷 Coating solution formula of leather and artificial leather foam coating and application process thereof
CN106012564A (en) * 2016-07-12 2016-10-12 合肥科天水性科技有限责任公司 Water-based dry method foaming raincoat leather and preparation method thereof
CN106087457A (en) * 2016-07-29 2016-11-09 嘉兴金州聚合材料有限公司 A kind of aqueous foaming raincoat leather
CN106543406A (en) * 2016-11-04 2017-03-29 万华化学集团股份有限公司 A kind of aqueous pu dispersions slurry and its method for preparing wet method bass
CN107100011A (en) * 2017-06-30 2017-08-29 朱燕萍 A kind of Synthetic Leather and preparation method thereof
CN108457092A (en) * 2017-12-18 2018-08-28 苏州浩洋聚氨酯科技有限公司 Aqueous polyurethane leather and preparation method thereof
CN108894008A (en) * 2018-07-18 2018-11-27 华伦皮塑(苏州)有限公司 A kind of punching light transmission leather and preparation method thereof
CN113275220A (en) * 2021-05-28 2021-08-20 苏州卡泰里环保能源有限公司 Drying device, production line and drying method for water-based synthetic leather
CN113696588A (en) * 2021-09-15 2021-11-26 清远市齐力合成革有限公司 High-glossiness lustrous oil-wax leather polyurethane synthetic leather
CN114808478A (en) * 2022-05-07 2022-07-29 山东同大海岛新材料股份有限公司 Waterborne polyurethane microfiber synthetic leather and production method thereof
CN114908586A (en) * 2022-06-16 2022-08-16 中革(浙江)高新材料科技有限公司 Bio-based water-based bamboo residue leather and manufacturing method thereof
WO2023273024A1 (en) * 2021-06-30 2023-01-05 苏州贝斯特装饰新材料有限公司 Low-atomization pu synthetic leather and preparation method therefor

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CN101021045A (en) * 2007-03-09 2007-08-22 浙江禾欣实业集团股份有限公司 Process of producing fireproof sofa artificial leather
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Cited By (17)

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CN103835145B (en) * 2014-03-04 2016-04-20 合肥市科天化工有限公司 A kind of environmental protection ventilation clothing leather and preparation method thereof
CN103835145A (en) * 2014-03-04 2014-06-04 合肥市科天化工有限公司 Environmental-friendly waterproof and breathable clothing leather and preparation method thereof
CN104032578A (en) * 2014-06-26 2014-09-10 江苏宝泽高分子材料股份有限公司 Waterborne oily leather treatment agent for synthetic leather and preparation method of leather treatment agent
CN105155296A (en) * 2015-08-13 2015-12-16 浙江繁盛超纤制品有限公司 Production technology of waterborne polyurethane leather for automobile seat
CN105463869A (en) * 2015-11-12 2016-04-06 宋婷婷 Coating solution formula of leather and artificial leather foam coating and application process thereof
CN106012564A (en) * 2016-07-12 2016-10-12 合肥科天水性科技有限责任公司 Water-based dry method foaming raincoat leather and preparation method thereof
CN106087457A (en) * 2016-07-29 2016-11-09 嘉兴金州聚合材料有限公司 A kind of aqueous foaming raincoat leather
CN106543406B (en) * 2016-11-04 2020-03-03 万华化学集团股份有限公司 Aqueous polyurethane dispersion slurry and method for preparing wet-process bass by using same
CN106543406A (en) * 2016-11-04 2017-03-29 万华化学集团股份有限公司 A kind of aqueous pu dispersions slurry and its method for preparing wet method bass
CN107100011A (en) * 2017-06-30 2017-08-29 朱燕萍 A kind of Synthetic Leather and preparation method thereof
CN108457092A (en) * 2017-12-18 2018-08-28 苏州浩洋聚氨酯科技有限公司 Aqueous polyurethane leather and preparation method thereof
CN108894008A (en) * 2018-07-18 2018-11-27 华伦皮塑(苏州)有限公司 A kind of punching light transmission leather and preparation method thereof
CN113275220A (en) * 2021-05-28 2021-08-20 苏州卡泰里环保能源有限公司 Drying device, production line and drying method for water-based synthetic leather
WO2023273024A1 (en) * 2021-06-30 2023-01-05 苏州贝斯特装饰新材料有限公司 Low-atomization pu synthetic leather and preparation method therefor
CN113696588A (en) * 2021-09-15 2021-11-26 清远市齐力合成革有限公司 High-glossiness lustrous oil-wax leather polyurethane synthetic leather
CN114808478A (en) * 2022-05-07 2022-07-29 山东同大海岛新材料股份有限公司 Waterborne polyurethane microfiber synthetic leather and production method thereof
CN114908586A (en) * 2022-06-16 2022-08-16 中革(浙江)高新材料科技有限公司 Bio-based water-based bamboo residue leather and manufacturing method thereof

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