CN103436767A - Manufacturing method for abrasion-resistant steel casting - Google Patents

Manufacturing method for abrasion-resistant steel casting Download PDF

Info

Publication number
CN103436767A
CN103436767A CN2013102956693A CN201310295669A CN103436767A CN 103436767 A CN103436767 A CN 103436767A CN 2013102956693 A CN2013102956693 A CN 2013102956693A CN 201310295669 A CN201310295669 A CN 201310295669A CN 103436767 A CN103436767 A CN 103436767A
Authority
CN
China
Prior art keywords
parts
foundry goods
oxide
time
abrasion
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN2013102956693A
Other languages
Chinese (zh)
Other versions
CN103436767B (en
Inventor
瞿立双
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hubei Xiangyang Jin Lei Environmental Protection Technology Co Ltd
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN201310295669.3A priority Critical patent/CN103436767B/en
Publication of CN103436767A publication Critical patent/CN103436767A/en
Application granted granted Critical
Publication of CN103436767B publication Critical patent/CN103436767B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Treatment Of Steel In Its Molten State (AREA)
  • Heat Treatment Of Articles (AREA)

Abstract

The invention discloses a manufacturing method for an abrasion-resistant steel casting. The abrasion-resistant steel casting free of molybdenum and nickel and containing a proper amount of chromium comprises the following ingredients: 0.35-0.45 wt% of C, 1.2-2.3 wt% of Cr, 0.003-0.006 wt% of Nb, 0.2-0.5 wt% of Si, 0.5-1.0 wt% of Mn, 0.05-0.15 wt% of Ti, 0.04-0.08 wt% of V, 0.03-0.05 wt% of N, less than 0.04 wt% of S, less than 0.05 wt% of P, and the balance being Fe. The manufacturing method comprises the following steps: 1) according to parts by weight, scrap steel, pig iron, ferrochrome, sponge iron and a smelting additive with an amount of 1-1.5% based on the total mass of the above raw materials are added to an induction furnace for mixing and heating to melt, wherein the smelting additive is prepared from 10-15 parts of sodium oxide, 3.5-4.5 parts of aluminum oxide, 3-5 parts of potassium oxide, 6-8 parts of sodium carbonate, 4-6 parts of silicon dioxide, 11-15 parts of iron oxide, 0.5-2 parts of titanium dioxide, and 5-10 parts of anhydrous borax, and the contents of the chemical ingredients are adjusted according to requirements. The problem in the prior art that abrasion-resistant steel has high production cost because of containing molybdenum and nickel is solved.

Description

A kind of manufacture method of wear-resistant cast steel parts
Technical field
The invention belongs to technical field of metal wear, particularly a kind of manufacture method of wear-resistant cast steel parts.
Background technology
Wearing and tearing are the ubiquitous material failure forms of department such as metallurgy, mine, electric power, machinery, oil, chemical industry, building materials and military project, and the development of new high-abrasive material, to meet the demand of above-mentioned department, is the problem that investigation of materials person constantly pays close attention to always.Chinese invention patent CN1150979 discloses a kind of high chromium wear-resistant cast steel, its chemical composition and weight percentage are as follows: C:1.2-2.5wt%, Mn≤0.6wt%, Si≤0.6wt%, Cr:11.5-13.5wt%, Mo:0.7-1.2wt%, Cu:0.5-1.0wt%, V:3.5-4.5wt%, Re:0.03-0.05wt%, S :≤0.06wt%, P≤0.06wt%, all the other are Fe, when it has high rigidity, also there is higher intensity and toughness, it has wide range of applications, than traditional high-abrasive material, have a more substantial increase its work-ing life, the crushing effect that is applied to the ultrahard ore is more obvious, owing to containing the elements such as more expensive V (vanadium), Mo (molybdenum), production cost is high, a little less than product competitiveness in the market.
Chinese invention patent CN1851026 also discloses a kind of high-chromium cast steel milling ball and preparation method, its weight percentage is as follows: C:1.0-1.6wt%, Si:0.5-1.0wt%, Mn:0.5-1.0wt%, Cr:10-18wt%, Re:0.03-0.1wt%, Al:0.03-0.1wt%, Mo:1.0-3.0wt%, Ni:1.0-2.0wt%, V:0.3-1.0wt%, P :≤0.03wt%, S :≤0.03wt%, surplus is iron and inevitable impurity element, after cast molding, through 900-950 ℃ of secondary quenching, process, through 400-450 ℃ of double tempering, process again, it has hardness high (HRc >=61), good toughness (ak >=10J/cm2), tensile strength high (σ b >=800MPa), effectively reduce the abrading-ball broken rate of grinding ball, reduced the abrading-ball unit wear, owing to containing processing expensive Ni (nickel), Mo (molybdenum) element and containing more Cr (chromium), there is equally the deficiency that production cost is high.
Summary of the invention
The object of the present invention is to provide a kind of manufacture method of wear-resistant cast steel parts, be intended to solve wear resisting steel of the prior art because containing molybdenum, nickel causes the problem that production cost is high.
Technical scheme of the present invention is as follows:
A kind of manufacture method of wear-resistant cast steel parts, this non-molybdenum non-nickel middle chrome wear resistant comprises the composition of following mass percent: C:0.35-0.45wt%, Cr:1.2-2.3wt%, Nb:0.003-0.006wt%, Si:0.2-0.5wt%, Mn:0.5-1.0wt%, Ti:0.05-0.15wt%, V:0.04-0.08wt%, N:0.03-0.05wt%, S:<0.04wt%, P:<0.05wt%, surplus is Fe, this manufacture method comprises the steps: 1) by weight, by steel scrap, the pig iron, ferrochrome, sponge iron, and above-mentioned raw materials total mass 1-1.5% additive for smelting joins Hybrid Heating fusing in induction furnace, described additive for smelting is by sodium oxide 10-15 part, aluminum oxide 3.5-4.5 part, potassium oxide 3-5 part, sodium carbonate 6-8 part, silicon-dioxide 4-6 part, ferric oxide 11-15 part, titanium dioxide 0.5-2 part, Borax pentahydrate 5-10 part is formulated, and adjust on request the content of chemical composition, when temperature reaches 900 ℃-1200 ℃ to the mixed inert gas that passes into 1-2L/min argon gas and helium in induction furnace, 2) 1.0~2.0% compound modifiers of Metal Weight are placed in to the casting ladle bottom, with in bag, pouring method, molten steel is carried out to the composite inoculating processing, temperature of reaction is 1400~1500 ℃, and the chemical component weight per-cent of described compound modifier is: FeV5050~55%, FeSiRe2120~25%, FeBa5Si6020~25%, Yttrium base rare earth 5~10%, 3) foundry goods adopts sand mold casting, and the molten steel casting temperature is 1460-1480 ℃, 4) foundry goods after casting is heated to 1000-1050 ℃ and be incubated for some time with stove, then foundry goods is carried out to quench treatment twice, the hardening liquid of quench treatment is 20-30%BaCl by mass percent for the first time 2, 4-8%NaCl, excess water form, and after quenching for the first time, foundry goods continued to be heated to 700-800 ℃ and carry out quench treatment for the second time, carrying out the hardening liquid of quench treatment for the second time is 20-30%KCl, 10-20%NaNO by mass percent 3, 4-8%CaCl 2, excess water forms, and finally foundry goods is placed in to holding pit or holding furnace slow cooling, 5) foundry goods after quenching is carried out to temper, carry out immediately 250-300 ℃ of tempering insulation thermal treatment in 6-8 hour after quenching.
Described additive for smelting is formulated by 12 parts of sodium oxides, 4 parts, aluminum oxide, 4 parts of potassium oxides, 7 parts, sodium carbonate, 5 parts of silicon-dioxide, 13 parts of ferric oxide, 1 part of titanium dioxide, 7 parts of Borax pentahydrates.
The non-molybdenum non-nickel middle chrome wear resistant provided of the present invention utilizes electric furnace just can produce, and adopts sand mold casting; The present invention adopts two kinds of oil that oil temperature is different to carry out marquenching, makes cast steel through hardening layer depth surpass 60mm, and hardness is high, uniformity of hardness good, and not there will be crackle during thermal treatment; The expensive alloy element such as not nickeliferous in cast steel, molybdenum, the starting material source is abundant, and low production cost, have good economic benefit.
Embodiment
A kind of manufacture method of wear-resistant cast steel parts, this non-molybdenum non-nickel middle chrome wear resistant comprises the composition of following mass percent: C:0.35-0.45wt%, Cr:1.2-2.3wt%, Nb:0.003-0.006wt%, Si:0.2-0.5wt%, Mn:0.5-1.0wt%, Ti:0.05-0.15wt%, V:0.04-0.08wt%, N:0.03-0.05wt%, S:<0.04wt%, P:<0.05wt%, surplus is Fe, it is characterized in that: this manufacture method comprises the steps: 1) by weight, by steel scrap, the pig iron, ferrochrome, sponge iron, and above-mentioned raw materials total mass 1-1.5% additive for smelting joins Hybrid Heating fusing in induction furnace, described additive for smelting is by 12 parts of sodium oxides, 4 parts, aluminum oxide, 4 parts of potassium oxides, 7 parts, sodium carbonate, 5 parts of silicon-dioxide, 13 parts of ferric oxide, 1 part of titanium dioxide, 7 parts of Borax pentahydrates are formulated, and adjust on request the content of chemical composition, when temperature reaches 900 ℃-1200 ℃ to the mixed inert gas that passes into 1-2L/min argon gas and helium in induction furnace, 2) 1.0~2.0% compound modifiers of Metal Weight are placed in to the casting ladle bottom, with in bag, pouring method, molten steel is carried out to the composite inoculating processing, temperature of reaction is 1400~1500 ℃, and the chemical component weight per-cent of described compound modifier is: FeV5050~55%, FeSiRe2120~25%, FeBa5Si6020~25%, Yttrium base rare earth 5~10%, 3) foundry goods adopts sand mold casting, and the molten steel casting temperature is 1460-1480 ℃, 4) foundry goods after casting is heated to 1000-1050 ℃ and be incubated for some time with stove, then foundry goods is carried out to quench treatment twice, the hardening liquid of quench treatment is 20-30%BaCl by mass percent for the first time 2, 4-8%NaCl, excess water form, and after quenching for the first time, foundry goods continued to be heated to 700-800 ℃ and carry out quench treatment for the second time, carrying out the hardening liquid of quench treatment for the second time is 20-30%KCl, 10-20%NaNO by mass percent 3, 4-8%CaCl 2, excess water forms, and finally foundry goods is placed in to holding pit or holding furnace slow cooling, 5) foundry goods after quenching is carried out to temper, carry out immediately 250-300 ℃ of tempering insulation thermal treatment in 6-8 hour after quenching.

Claims (1)

1. the manufacture method of a wear-resistant cast steel parts, this non-molybdenum non-nickel middle chrome wear resistant comprises the composition of following mass percent: C:0.35-0.45wt%, Cr:1.2-2.3wt%, Nb:0.003-0.006wt%, Si:0.2-0.5wt%, Mn:0.5-1.0wt%, Ti:0.05-0.15wt%, V:0.04-0.08wt%, N:0.03-0.05wt%, S:<0.04wt%, P:<0.05wt%, surplus is Fe, it is characterized in that: this manufacture method comprises the steps: 1) by weight, by steel scrap, the pig iron, ferrochrome, sponge iron, and above-mentioned raw materials total mass 1-1.5% additive for smelting joins Hybrid Heating fusing in induction furnace, described additive for smelting is by sodium oxide 10-15 part, aluminum oxide 3.5-4.5 part, potassium oxide 3-5 part, sodium carbonate 6-8 part, silicon-dioxide 4-6 part, ferric oxide 11-15 part, titanium dioxide 0.5-2 part, Borax pentahydrate 5-10 part is formulated, and adjust on request the content of chemical composition, when temperature reaches 900 ℃-1200 ℃ to the mixed inert gas that passes into 1-2L/min argon gas and helium in induction furnace, 2) 1.0~2.0% compound modifiers of Metal Weight are placed in to the casting ladle bottom, with in bag, pouring method, molten steel is carried out to the composite inoculating processing, temperature of reaction is 1400~1500 ℃, and the chemical component weight per-cent of described compound modifier is: FeV50 50~55%, FeSiRe21 20~25%, FeBa5Si60 20~25%, Yttrium base rare earth 5~10%, 3) foundry goods adopts sand mold casting, and the molten steel casting temperature is 1460-1480 ℃, 4) foundry goods after casting is heated to 1000-1050 ℃ and be incubated for some time with stove, then foundry goods is carried out to quench treatment twice, the hardening liquid of quench treatment is 20-30%BaCl by mass percent for the first time 2, 4-8%NaCl, excess water form, and after quenching for the first time, foundry goods continued to be heated to 700-800 ℃ and carry out quench treatment for the second time, carrying out the hardening liquid of quench treatment for the second time is 20-30%KCl, 10-20%NaNO by mass percent 3, 4-8%CaCl 2, excess water forms, and finally foundry goods is placed in to holding pit or holding furnace slow cooling, 5) foundry goods after quenching is carried out to temper, carry out immediately 250-300 ℃ of tempering insulation thermal treatment in 6-8 hour after quenching,
Described additive for smelting is formulated by 12 parts of sodium oxides, 4 parts, aluminum oxide, 4 parts of potassium oxides, 7 parts, sodium carbonate, 5 parts of silicon-dioxide, 13 parts of ferric oxide, 1 part of titanium dioxide, 7 parts of Borax pentahydrates.
CN201310295669.3A 2013-07-13 2013-07-13 A kind of manufacture method of wear-resistant cast steel parts Active CN103436767B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310295669.3A CN103436767B (en) 2013-07-13 2013-07-13 A kind of manufacture method of wear-resistant cast steel parts

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201310295669.3A CN103436767B (en) 2013-07-13 2013-07-13 A kind of manufacture method of wear-resistant cast steel parts

Publications (2)

Publication Number Publication Date
CN103436767A true CN103436767A (en) 2013-12-11
CN103436767B CN103436767B (en) 2015-11-25

Family

ID=49690480

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201310295669.3A Active CN103436767B (en) 2013-07-13 2013-07-13 A kind of manufacture method of wear-resistant cast steel parts

Country Status (1)

Country Link
CN (1) CN103436767B (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106119728A (en) * 2016-08-26 2016-11-16 蚌埠市北晨微型机床厂 A kind of preparation method of high-ductility abrasion-proof steel-casting
CN106167878A (en) * 2016-08-30 2016-11-30 湖北立晋钢铁集团有限公司 A kind of bearing round steel and preparation method thereof
CN106282793A (en) * 2016-08-26 2017-01-04 蚌埠市北晨微型机床厂 A kind of preparation method of high-strength wearable low-alloy cast steel
CN106599543A (en) * 2016-11-21 2017-04-26 胡佳 Medical detection equipment and health information storage method
CN107475481A (en) * 2017-07-03 2017-12-15 共享铸钢有限公司 Control the steel-casting smelting process of Nb contents
CN107557702A (en) * 2017-09-03 2018-01-09 安徽天裕汽车零部件制造有限公司 A kind of automobile ball head material
CN108660366A (en) * 2018-06-06 2018-10-16 含山县东山德雨球墨铸造厂 A kind of preparation method of high-strength abrasion-proof ball

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001115230A (en) * 1999-10-20 2001-04-24 Toshiba Corp Heat resistant cast steel and heat treating method therefor
CN101775555A (en) * 2010-03-18 2010-07-14 江阴南工锻造有限公司 Forging alloy steel and manufacturing process thereof
CN101831590A (en) * 2009-03-10 2010-09-15 江苏东冶轧辊有限公司 High-boron low-alloy high-speed steel roll and preparation method thereof
CN102002552A (en) * 2010-12-25 2011-04-06 王铭钧 Casting and smelting additive
CN102059253A (en) * 2011-01-17 2011-05-18 江苏共昌轧辊有限公司 Integrated cast steel supporting roller
CN102230140A (en) * 2010-04-28 2011-11-02 鞍钢集团矿业公司 Novel martensitic wear resistant steel and production technology for steel casting thereof
CN102828123A (en) * 2012-08-03 2012-12-19 鞍钢重型机械有限责任公司 Method for modifying centrifugal composite casting high-speed steel roll outer layer
EP2535430A2 (en) * 2011-06-15 2012-12-19 Buderus Edelstahl Gmbh Tool steel for high-performance thermoforming tools and production process for same

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001115230A (en) * 1999-10-20 2001-04-24 Toshiba Corp Heat resistant cast steel and heat treating method therefor
CN101831590A (en) * 2009-03-10 2010-09-15 江苏东冶轧辊有限公司 High-boron low-alloy high-speed steel roll and preparation method thereof
CN101775555A (en) * 2010-03-18 2010-07-14 江阴南工锻造有限公司 Forging alloy steel and manufacturing process thereof
CN102230140A (en) * 2010-04-28 2011-11-02 鞍钢集团矿业公司 Novel martensitic wear resistant steel and production technology for steel casting thereof
CN102002552A (en) * 2010-12-25 2011-04-06 王铭钧 Casting and smelting additive
CN102059253A (en) * 2011-01-17 2011-05-18 江苏共昌轧辊有限公司 Integrated cast steel supporting roller
EP2535430A2 (en) * 2011-06-15 2012-12-19 Buderus Edelstahl Gmbh Tool steel for high-performance thermoforming tools and production process for same
CN102828123A (en) * 2012-08-03 2012-12-19 鞍钢重型机械有限责任公司 Method for modifying centrifugal composite casting high-speed steel roll outer layer

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106119728A (en) * 2016-08-26 2016-11-16 蚌埠市北晨微型机床厂 A kind of preparation method of high-ductility abrasion-proof steel-casting
CN106282793A (en) * 2016-08-26 2017-01-04 蚌埠市北晨微型机床厂 A kind of preparation method of high-strength wearable low-alloy cast steel
CN106167878A (en) * 2016-08-30 2016-11-30 湖北立晋钢铁集团有限公司 A kind of bearing round steel and preparation method thereof
CN106599543A (en) * 2016-11-21 2017-04-26 胡佳 Medical detection equipment and health information storage method
CN107475481A (en) * 2017-07-03 2017-12-15 共享铸钢有限公司 Control the steel-casting smelting process of Nb contents
CN107557702A (en) * 2017-09-03 2018-01-09 安徽天裕汽车零部件制造有限公司 A kind of automobile ball head material
CN108660366A (en) * 2018-06-06 2018-10-16 含山县东山德雨球墨铸造厂 A kind of preparation method of high-strength abrasion-proof ball

Also Published As

Publication number Publication date
CN103436767B (en) 2015-11-25

Similar Documents

Publication Publication Date Title
CN103436767B (en) A kind of manufacture method of wear-resistant cast steel parts
CN103014550B (en) High chromium multielement alloy wear resisting ball and manufacturing method thereof
CN103817312B (en) A kind of wear-resisting composite liner and preparation method thereof
CN102409267B (en) Boron-containing high speed steel roller and preparation method thereof
CN102703822B (en) Preparation method of high-speed steel for composite roll collar
CN103498107A (en) High-boron high-chromium low-carbon high-temperature-resistant wear-resisting alloy steel and manufacturing method thereof
CN101956140B (en) Lining plate for large ball mill and casting method thereof
CN103834875B (en) A kind of corrosion resistant elastic alloy material and preparation method thereof
CN103436810A (en) Production process for steel casting of martensitic wear-resistant steel
CN104438337A (en) Wear resistance rolling roll for strip steel cold rolling and manufacturing method of wear resistance rolling roll
CN106191642A (en) A kind of impact breaker high-chromium alloy abrasion-proof backing block and preparation method thereof
CN103966498B (en) A kind of high chromium white antifriction cast iron high-abrasive material and manufacture method thereof
CN103667916B (en) A kind of high hardness alloy steel and preparation method thereof
CN103614658A (en) High-strength wear-resistant low-carbon steel material and preparation method thereof
CN103924164A (en) High chrome alloy steel material and preparation method thereof
CN105648325A (en) High-tenacity high-speed steel and production technique thereof
CN103614659A (en) An austenite alloy steel material used for an internal combustion engine and a preparation method of the alloy steel material
CN103757557A (en) Wear-resistant high hardness alloy steel material and preparation method thereof
CN103614660A (en) High-yield-strength alloy steel material used for pump valves and preparation method of the alloy steel material
CN103882310A (en) Corrosion-resistant high-carbon steel alloy material and preparation method thereof
CN103614633A (en) Alloy steel material having high hot strength and preparation method thereof
CN104073733A (en) Air corrosion-resistant alloy steel material and preparation method thereof
CN103757537A (en) High hardness and low cold brittleness alloy steel material and preparation method thereof
CN103627965A (en) High-hardness alloy steel hammerhead material and preparation method thereof
CN103741061B (en) A kind of roll high-fracture toughness alloy steel material and preparation method thereof

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant
TR01 Transfer of patent right

Effective date of registration: 20170619

Address after: 441400 Dacheng Industrial Zone, Gucheng Economic Development Zone, Xiangfan, Hubei, Xiangyang

Patentee after: Hubei Xiangyang Jin Lei Environmental Protection Technology Co., Ltd.

Address before: 233200 Chuzhou City, Dingyuan Province, Lianjiang Town, the town of the union of the three small village group No. 7

Patentee before: Ji Lishuang

TR01 Transfer of patent right