A kind of preparation method of low chlorine 2-HPAA
Technical field
The invention belongs to the synthetic field of water treatment agent, a kind of preparation method of low chlorine 2-HPAA is provided.
Background technology
The inhibiter that adds low dosage in recirculating cooling water system, in the scope allowed, can be protected the corrosion of metal speed control to whole cooling water system, and economical and practical, is current most widely used method.Inhibiter kind commonly used is a lot, although wherein chromic salt has killing action to the harmful microorganisms such as bacterium algae in recirculated cooling water, chromium is toxic to many aquatic organisms and human body, to physical environment, can pollute; Poly-phosphate is high containing phosphine, and its discharge can cause body eutrophication, to environment; The application cost such as molybdate are too high; Nitrite should not be made the inhibiter of Open recirling cooling water system, unless there is the special efficacy bioenergy effectively to control the microorganism that can make its decomposition failure; The silicate film formation time is long, and corrosion mitigating effect is poor, once and become dirt just to be difficult to remove; Zinc in zinc salt is the same with chromium, is also heavy metal, also the biology in water body is threatened.Therefore, exploitation and the application table of people's organic inhibitor less to phosphorus content reveal keen interest.The 2-HPAA is one of such water treatment agent just.
The molecular formula of 2-HPAA is C
2h
5o
6p; contain a phosphino-in structure simultaneously; a carboxyl, hydroxy chemical good stability, not a facile hydrolysis; be difficult for being destroyed by soda acid; safe and reliable, nontoxic pollution-free, the 2-HPAA can improve the solubleness of zinc; have extremely strong corrosion inhibition, 2-HPAA corrosion inhibition is higher than HEDP, EDTMP.The 2-HPAA is mainly cooked the cathodic corrosion inhibitor of metal, is widely used in the corrosion-mitigation scale-inhibition of the recirculating cooling water system of the industries such as iron and steel, petrochemical industry, electric power, medicine, is suitable as the inhibiter of south China soft, perishable water quality.
The preparation method of existing 2-HPAA mainly contains 3 kinds, and it is synthetic that the first is that oxoethanoic acid and phosphorous acid are made catalyzer with hydrochloric acid; The second is first to make dimethoxy time phosphono Butyl Glycolate by dimethylphosphite and oxoethanoic acid butyl ester under the katalysis of sodium methylate, then with hydrochloric acid, is reacted and generates the 2-HPAA; The third method is that Methylal(dimethoxymethane) phosphonic acids and sodium hydroxide are total to the disodium salt that heat is produced phosphono formaldehyde, then with prussic acid, generates the disodium salt of phosphono hydroxyacetonitrile, then, with hydrochloric acid hydrolysis, obtains the 2-HPAA.
Three kinds of synthesis techniques, due to raw material phosphorous acid synthesis technique, have a large amount of Chloride residues in product in sum.In at present commercially available phosphorous acid, generally all>3%, some is even to tens percentage points for chloride ion content.Make catalyzer with hydrochloric acid in 2-HPAA synthetic reaction process simultaneously, further introduce chlorion, make chloride ion content>10ppm in product.Limit the 2-HPAA and as electron trade, film processing etc., chloride ion content has been had the application of the special dimension of strict demand at some.
Summary of the invention
In order to solve the higher problem of current 2-HPAA chlorion, enlarge the Application Areas of product.The invention provides a kind of preparation method of low chlorine 2-HPAA, realized the target call of chloride ion content≤3ppm, satisfy social needs.
The process program taked for achieving the above object is: replace common phosphonic acids with crystal phosphorous acid, with sulfuric acid, replace hydrochloric acid to make catalyzer, react with the oxoethanoic acid direct heating, generate the 2-HPAA product of target product chloride ion content≤3ppm.
More specifically processing step is:
(1) oxoethanoic acid, reverse osmosis water and catalyzer are added to reactor, open and stir;
(2) after stirring, control temperature≤30 ℃, slowly add the phosphorous acid crystal;
(3) the phosphorous acid crystal add complete, the temperature that slowly raises, insulation reaction;
(4) detect inferior phosphorus content<3%, chloride ion content≤3ppm, be cooled to below 60 ℃, adds reverse osmosis water to regulate solid content.
The aqueous solution that above-mentioned oxoethanoic acid used is oxoethanoic acid 40 ~ 60%.
The amount of above-mentioned reverse osmosis water is 10 ~ 100% of oxoethanoic acid weight, preferably 40 ~ 60%.
The mol ratio of above-mentioned oxoethanoic acid and crystal phosphorous acid is 1:1 ~ 1.2.
The vitriol oil that above-mentioned catalyzer is 98%.
The addition of the above-mentioned catalyzer vitriol oil is 0.1 of phosphorous acid quality ~ 10 ‰.
Above-mentioned phosphorous acid crystal adds complete, and the speed slowly heated up is 20 ~ 40 ℃/h.
The temperature of above-mentioned insulation reaction is 80 ~ 120 ℃.
The above-mentioned insulation reaction time is 15 ~ 25h.
The remarkable advantage that the present invention has is to replace the high common phosphorous acid of chloride ion content by the crystal phosphorous acid low with chloride ion content; replace hydrochloric acid catalysis with sulfuric acid, realize the most effectively control of chloride ion content in 2-HPAA product by the simplest processing method.Expanded the Application Areas of 2-HPAA, for the large-scale production that realizes the 2-HPAA provides more wide market.
Embodiment
Embodiment 1
The vitriol oil of 40% aqueous solution of 2000kg oxoethanoic acid, 400kg reverse osmosis water, 100g98% is added to reactor, open and stir.After stirring, control temperature≤30 ℃, slowly add 930kg phosphorous acid crystal.The phosphorous acid crystal adds complete, is warming up to 90 ℃ with 20 ℃/h speed, insulation reaction 18h.Detect inferior phosphorus content<3%, chloride ion content≤3ppm, be cooled to below 60 ℃, adds reverse osmosis water to regulate solid content.
Embodiment 2(most preferred embodiment)
The vitriol oil of 40% aqueous solution of 2000kg oxoethanoic acid, 400kg reverse osmosis water, 500g98% is added to reactor, open and stir.After stirring, control temperature≤30 ℃, slowly add 975kg phosphorous acid crystal.The phosphorous acid crystal adds complete, is warming up to 100 ℃ with 50 ℃/h speed, insulation reaction 18h.Detect inferior phosphorus content<3%, chloride ion content≤3ppm, be cooled to below 60 ℃, adds reverse osmosis water to regulate solid content.
Embodiment 3
The vitriol oil of 50% aqueous solution of 2000kg oxoethanoic acid, 400kg reverse osmosis water, 500g98% is added to reactor, open and stir.After stirring, control temperature≤30 ℃, slowly add 1210kg phosphorous acid crystal.The phosphorous acid crystal adds complete, is warming up to 100 ℃ with 50 ℃/h speed, insulation reaction 18h.Detect inferior phosphorus content<3%, chloride ion content≤3ppm, be cooled to below 60 ℃, adds reverse osmosis water to regulate solid content.
Embodiment 4
The vitriol oil of 60% aqueous solution of 2000kg oxoethanoic acid, 400kg reverse osmosis water, 1000g98% is added to reactor, open and stir.After stirring, control temperature≤30 ℃, slowly add 950kg phosphorous acid crystal.The phosphorous acid crystal adds complete, is warming up to 90 ℃ with 20 ℃/h speed, insulation reaction 18h.Detect inferior phosphorus content<3%, chloride ion content≤3ppm, be cooled to below 60 ℃, adds reverse osmosis water to regulate solid content.