CN103433280A - Self-consumption type compression molding composite equipment and process - Google Patents
Self-consumption type compression molding composite equipment and process Download PDFInfo
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- CN103433280A CN103433280A CN2013103074746A CN201310307474A CN103433280A CN 103433280 A CN103433280 A CN 103433280A CN 2013103074746 A CN2013103074746 A CN 2013103074746A CN 201310307474 A CN201310307474 A CN 201310307474A CN 103433280 A CN103433280 A CN 103433280A
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- section bar
- stamper mould
- stamper
- pressing mold
- compression molding
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Abstract
The invention relates to steel anticorrosion equipment and process and discloses self-consumption type compression molding composite equipment and a process. The equipment comprises a tension device (3), compression molding mould sets (2) and a hydraulic device, wherein the hydraulic device is connected with the compression molding mould sets (2); each compression molding mould set (2) is composed of two compression molding moulds (21) which are arranged symmetrically; more than two sets of the compression molding mould sets (2) are arranged; the compression molding moulds (21) are contacted with sectional materials (1). The process comprises the following steps: a, putting the sectional materials (1) among the compression molding mould sets (2); b, tightly pressing the compression molding moulds (21) by a hydraulic oil cylinder of the hydraulic device; c, starting to pull the sectional materials (1) by the tension device (3). According to the self-consumption type compression molding composite equipment and the process, in a composite process of an anticorrosion layer, the energy of rolling steel is utilized; the equipment is simple and ingenious; the scheme adopts a physical composite method and has the advantages of small energy consumption, no emission and the like.
Description
Technical field
The present invention relates to the anticorrosion equipment of steel and technique, related in particular to a kind of Self comsuming pressing mold composite equipment and technique.
Background technology
At present, the anticorrosive coat of traditional outer metallic surface, be difficult to form the transition zone of blending mutually with metal, causes adhesion and antiseptic property not high.Due to the cold rolling steel of steel mill at section with can not meet in shape the demand of various reality, and the steel secondary operations difficulty after cold rolling is higher, so it is less to develop a kind of investment, flexibly, the equipment of rolling strengthening and anticorrosive coating synchronization implementation has very high practical significance in the mould conversion.
Summary of the invention
The present invention is directed to the cold rolling steel of steel mill in prior art at section and can not meet in shape the demand of various reality, and the shortcoming such as the steel secondary operations difficulty after cold rolling is higher, a kind of steel rolling strengthening that utilizes is provided, section dwindles extruding and the Plastic Flow of steel surface in process, with the anticorrosive coat associated movement, reach interpenetrative cross-linked state, adopt Self comsuming pressing mold composite equipment and technique, thereby form three layers of desirable transition bonding state of metal base, metal base and anticorrosion cross-linked layer, anticorrosive coat.
In order to solve the problems of the technologies described above, the present invention is solved by following technical proposals:
Self comsuming pressing mold composite equipment, comprise puller system, stamper mould group, hydraulic means, described hydraulic means is connected with the stamper mould group, a stamper mould group is comprised of two symmetrically arranged stamper moulds, the quantity of stamper mould group is more than two groups, stamper mould and section bar band press contacts.
As preferably, described stamper mould is made by the anticorrosive coat material.The anticorrosive coat material is one or more the composite in zinc, aluminium, nickel, chromium, copper, titanium, magnesium, molybdenum, gold, silver, tin, lead, cadmium, palladium, rhodium.
As preferably, described puller system is connected with section bar.
As preferably, described stamper mould group is along the section bar peripheral ring around arranged crosswise, and the section configuration of stamper mould is similar with the section configuration of section bar.The diameter of stamper mould or section are less than section bar diameter or section.
As preferably, described Self comsuming pressing mold composite equipment also comprises heater.
As preferably, when described section bar is round section bar, also comprise rotatable anti-corrosion material circle and around the shape heater.
Self comsuming pressing mold combination process, step is as follows, a, between the stamper mould group, puts into section bar; The hydraulic jack of b, hydraulic means compresses stamper mould; C, puller system start drag section bar.
As preferably, in described step c, when section bar pulls, the hydraulic jack of hydraulic means compresses stamper mould and still tightly pushes down stamper mould, and in pressing process, stamper mould constantly is worn away.
As preferably, the thickness of described section bar surface layer anticorrosive coat and stamper mould abrasion loss are regulated by the pressure size of regulator solution compressing cylinder.How much thickness of Surface of profile anticorrosive coat becomes positive correlation with the powder that stamper mould is worn away generation, and the stamper mould abrasion are more severe, and the thickness of section bar surface layer anticorrosive coat is thicker.
As preferably, in described step c, section bar and stamper mould contact site to be heated, mutual plasticity two-way flow occurs through stamper mould rolling and Surface of profile in the powder that stamper mould is worn away, and forms the cross-linked layer of section bar and anti-corrosion material.
The present invention is owing to having adopted above technical scheme, have significant technique effect: the present invention utilizes the steel rolling strengthening, section dwindles extruding and the Plastic Flow of steel surface in process, with the anticorrosive coat associated movement, reach interpenetrative cross-linked state, thereby form three layers of desirable transition bonding state of metal base, metal base and anticorrosion cross-linked layer, anticorrosive coat.In the anticorrosive coat recombination process, utilized the energy of steel rolling, equipped succinctly ingeniously, practical, this programme is the physics composite algorithm, has a power consumption little, without advantages such as discharges.
The accompanying drawing explanation
Fig. 1 is the structural representation of the embodiment of the present invention 1.
Fig. 2 is the front view of Fig. 1.
Fig. 3 is the structural representation of the embodiment of the present invention 2.
The toponym that in above accompanying drawing, each number designation refers to is as follows: wherein 1-section bar, 2-stamper mould group, 3-puller system, 21-stamper mould.
The specific embodiment
Below in conjunction with accompanying drawing 1 to Fig. 3 and embodiment, the present invention is described in further detail:
Self comsuming pressing mold composite equipment, as shown in Figure 1, 2, comprise puller system 3, stamper mould group 2, hydraulic means, described hydraulic means is connected with stamper mould group 2, a stamper mould group 2 is comprised of two symmetrically arranged stamper moulds 21, the quantity of stamper mould group 2 is more than two groups, stamper mould 21 and section bar 1 band press contacts.
Self comsuming pressing mold composite equipment also comprises heater.By heater, section bar 1 and stamper mould 21 contact surfaces are heated, anticorrosive coat material and Surface of profile are fused under the condition of high temperature, high pressure, mutual plasticity two-way flow occurs through stamper mould 21 rollings and section bar 1 surface in the powder that stamper mould 21 is worn away, form the cross-linked layer of section bar 1 and anti-corrosion material, improve anti-corrosion material and adhesion section bar and composite effect.
When section bar 1 is round section bar, also comprise rotary anti-corrosion material circle and around the shape heater.By around the shape heater, section bar 1 being carried out to preheating, after rotary anti-corrosion material circle is arranged on stamper mould 21, the section bar after stamper mould 21 consumables is carried out to the reinforcing of secondary anti-corrosion material.
Self comsuming pressing mold combination process, step is as follows, a, puts into section bar 1 between stamper mould group 2; The hydraulic jack of b, hydraulic means compresses stamper mould 21; C, puller system 3 start drag section bar 1.
In step c, when section bar 1 pulls, the hydraulic jack of hydraulic means compresses stamper mould 21 and still tightly pushes down stamper mould 21, and in pressing process, stamper mould 21 constantly is worn away.
The thickness of section bar 1 surface layer anticorrosive coat and stamper mould 21 abrasion loss are regulated by the pressure size of regulator solution compressing cylinder.The powder quantity that the thickness of section bar 1 surface anticorrosion layer is worn away with stamper mould 21 becomes positive correlation, and stamper mould 21 abrasion are more severe, and the thickness of section bar 1 surface layer anticorrosive coat is thicker.
In step c, section bar 1 and stamper mould 21 contacts site are heated, mutual plasticity two-way flow occurs through stamper mould 21 rollings and section bar 1 surface in the powder that stamper mould 21 is worn away, and forms the cross-linked layer of section bar 1 and anti-corrosion material.Form three-decker, section bar 1 or metal base, section bar 1 or metal base and anticorrosion cross-linked layer, anticorrosive coat.Section bar 1 or metal base are positioned at section bar inside, section bar 1 or metal base and anticorrosion cross-linked layer is positioned at the section bar middle part, anticorrosive coat is positioned at the section bar outside, thereby reaches three-decker, rationally transition.Section bar 1 has very strong adhesion strength with anticorrosive coat, and antiseptic effect improves greatly.
As shown in Figure 3, the difference of the present embodiment and embodiment 1 is that the section configuration of stamper mould 21 is square-section.When section bar 1 is the rectangle section bar, adopt the stamper mould 21 that section configuration is square-section, can complete the rectangle section bar is strengthened to the effect drawn high.Simultaneously, stamper mould group 2 also can be selected three groups according to actual conditions, or more groups.
In addition, to some irregular formation 1, can adopt the stamper mould group 2 be close with section bar 1 profile to realize its strengthening is drawn high.
In a word, the foregoing is only preferred embodiment of the present invention, all equalizations of doing according to the present patent application the scope of the claims change and modify, and all should belong to the covering scope of patent of the present invention.
Claims (10)
1. Self comsuming pressing mold composite equipment, comprise puller system (3), stamper mould group (2), hydraulic means, it is characterized in that: described hydraulic means is connected with stamper mould group (2), a stamper mould group (2) is comprised of two symmetrically arranged stamper moulds (21), the quantity of stamper mould group (2) is more than two groups, stamper mould (21) and section bar (1) band press contacts.
2. Self comsuming pressing mold composite equipment according to claim 1, it is characterized in that: described stamper mould (21) is made by the anticorrosive coat material.
3. Self comsuming pressing mold composite equipment according to claim 1, it is characterized in that: described puller system (3) is connected with section bar (1).
4. Self comsuming pressing mold composite equipment according to claim 1, it is characterized in that: described stamper mould group (2) is along section bar (1) peripheral ring around arranged crosswise, and the section configuration of stamper mould (21) is similar with the section configuration of section bar (1).
5. Self comsuming pressing mold composite equipment according to claim 1, is characterized in that: also comprise heater.
6. Self comsuming pressing mold composite equipment according to claim 1 is characterized in that: described section bar (1) is round section bar, also comprises rotary anti-corrosion material circle and around the shape heater.
7. Self comsuming pressing mold combination process, it is characterized in that: step is as follows, a, puts into section bar (1) between stamper mould group (2); The hydraulic jack of b, hydraulic means compresses stamper mould (21); C, puller system (3) start drag section bar (1).
8. Self comsuming pressing mold combination process according to claim 7, it is characterized in that: in described step c, section bar (1) is when pulling, the hydraulic jack of hydraulic means compresses stamper mould (21) and still tightly pushes down stamper mould (21), and stamper mould in pressing process (21) constantly is worn away.
9. Self comsuming pressing mold combination process according to claim 7, it is characterized in that: the thickness of described section bar (1) surface layer anticorrosive coat and stamper mould (21) abrasion loss are regulated by the pressure size of regulator solution compressing cylinder.
10. Self comsuming pressing mold combination process according to claim 7, it is characterized in that: in described step c, section bar (1) and stamper mould (21) contact site are heated, mutual plasticity two-way flow occurs through stamper mould (21) rolling and section bar (1) surface in the powder that stamper mould (21) is worn away, and forms the cross-linked layer of section bar (1) and anti-corrosion material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310307474.6A CN103433280B (en) | 2013-07-18 | 2013-07-18 | Self comsuming pressing mold composite equipment and technique |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310307474.6A CN103433280B (en) | 2013-07-18 | 2013-07-18 | Self comsuming pressing mold composite equipment and technique |
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| CN103433280A true CN103433280A (en) | 2013-12-11 |
| CN103433280B CN103433280B (en) | 2016-02-24 |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11207227A (en) * | 1998-01-21 | 1999-08-03 | Yasuo Ajisaka | Solid grease applicator |
| CN1547523A (en) * | 2002-06-26 | 2004-11-17 | 能源变换设备有限公司 | Method and equipment for forming microstructure on polymer substrate |
| CN102179347A (en) * | 2011-05-04 | 2011-09-14 | 马鞍山钢铁股份有限公司 | Device for improving coating uniformity of silicon steel coating machine |
| CN202387753U (en) * | 2011-12-30 | 2012-08-22 | 江阴市威尔巨拉科技有限公司 | Roller die device of drawing machine |
-
2013
- 2013-07-18 CN CN201310307474.6A patent/CN103433280B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11207227A (en) * | 1998-01-21 | 1999-08-03 | Yasuo Ajisaka | Solid grease applicator |
| CN1547523A (en) * | 2002-06-26 | 2004-11-17 | 能源变换设备有限公司 | Method and equipment for forming microstructure on polymer substrate |
| CN102179347A (en) * | 2011-05-04 | 2011-09-14 | 马鞍山钢铁股份有限公司 | Device for improving coating uniformity of silicon steel coating machine |
| CN202387753U (en) * | 2011-12-30 | 2012-08-22 | 江阴市威尔巨拉科技有限公司 | Roller die device of drawing machine |
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| CN103433280B (en) | 2016-02-24 |
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Owner name: HANGZHOU FENGSHI COLOR PLATE CO., LTD. Free format text: FORMER OWNER: HANGZHOU BOSHU CIVIL ENGINEERING TECHNOLOGY CO., LTD. Effective date: 20141113 |
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