CN103426622B - The universal flexible mould of amorphous iron core - Google Patents
The universal flexible mould of amorphous iron core Download PDFInfo
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- CN103426622B CN103426622B CN201310336210.3A CN201310336210A CN103426622B CN 103426622 B CN103426622 B CN 103426622B CN 201310336210 A CN201310336210 A CN 201310336210A CN 103426622 B CN103426622 B CN 103426622B
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- epipleural
- side panel
- support arm
- lower side
- iron core
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Abstract
The universal flexible mould of amorphous iron core of the present invention, containing three blocking criteria parts: termination+support arm, side plate+support bar and bolt: termination is rectified both forward and reverse directions again and place just formation the first upper end and the second upper end, termination is stood up again both forward and reverse directions placement and just form the first lower end and the second lower end; Equally, after adjusting up and down about side plate, the first epipleural, the second epipleural, the first lower side panel and the second lower side panel is just become; The support arm wherein related to and support bar are also rectangular standardized structural parts with holes, each termination and side plate can be coupled together by described support arm and support bar with standardized bolt.The present invention instead of the situation needing to be equipped with multiple fixed mould with a kind of universal flexible mould, parts are few, highly versatile, easy to use, can reduce quantity and the stock of fixed mould, effectively improves the production efficiency of amorphous iron core power transformer.
Description
Technical field
The present invention relates to the manufacturing technology of the amorphous iron core in power transformer field, specifically, is a kind of universal flexible mould manufacturing amorphous iron core.
Background technology
Usually three-phase and five-pole and three-phase three-column amorphous substance iron core is used in power transformer manufacture, due to amorphous iron core because the deficiency of intensity own is difficult to the weight of supporting iron core itself, so usually needing when manufacturing unshakable in one's determination to use folder or mould that the iron core of " mountain " font be made up of Multi-layer amorphous matter iron core is clamped up and down or fixed from interior window support, making it into as a whole and having certain supportive.
For guaranteeing that every electrical characteristic of amorphous iron core meets designing requirement, the height of amorphous iron core window and width are distinguishing.Because amorphous iron core 01 material is softer and be not gluing at seam 04 place unshakable in one's determination, for glue bearing areas 03, the amorphous iron core material of glue bearing areas 02 is not softer, so, in the distortion (see Fig. 1) that seam crossing 04 unshakable in one's determination usually there will be because band unshakable in one's determination is softer, the size of amorphous iron core window height will be caused like this not to be inconsistent designing requirement, to make its electrical characteristic produce deviation.So, in the manufacture process of amorphous iron core, for guaranteeing the electrical characteristic of amorphous iron core, an interior window bracing frame 05(can be set in amorphous iron core 01 window see Fig. 2).Described interior window bracing frame 05 normally occurs with the form of fixed mould.Because the height of each model amorphous iron core window and width are different, therefore, need to be equipped with multiple fixed mould, this not only causes the inconvenience using and deposit, but also easily causes the idle of mould resource and waste.
Summary of the invention
The object of the invention is to solve the problem, manufacture for amorphous iron core provides a kind of universal flexible mould, it adopts modular structural elements, the manufacture of the window height Multiple Type amorphous iron core different with width can be met, easy to operate, the stock of fixed mould can be reduced, effectively reduce production cost.
For achieving the above object, the technical solution used in the present invention is as follows.
The universal flexible mould of a kind of amorphous iron core, it is characterized in that, containing the first upper end, second upper end, first lower end, second lower end, first epipleural, second epipleural, first lower side panel, second lower side panel, the top of described first upper end and the second upper end is provided with a curved gesture structure towards outside, the first support arm and the second support arm is provided with in the below of described first upper end and the second upper end, the length of described first support arm and the second support arm is more than one times of described first upper end and the second upper end width, described first support arm and the second support arm have sieve hole, the bottom of described first lower end and the second lower end is provided with a curved gesture structure towards outside, the 3rd support arm and the 4th support arm is provided with above described first lower end and the second lower end, the length of described 3rd support arm and the 4th support arm is more than one times of described first lower end and the second lower end width, and described 3rd support arm and the 4th support arm have sieve hole, at least one support bar is provided with in the inner side of described first epipleural, the second epipleural, the first lower side panel and the second lower side panel, the length of described support bar is more than one times of described first epipleural, the second epipleural, the first lower side panel and the second lower side panel length, and described support bar has sieve hole, described first upper end can be flexibly connected with bolt with between the second lower side panel with the first lower side panel, described second epipleural with the second lower end, described first epipleural with the second upper end, described first lower end.
Further, the front end of described first support arm and the second support arm is arranged on the Yan Bianchu below described first upper end and the second upper end.
Further, the front end of described 3rd support arm and the 4th support arm is arranged on the Yan Bianchu above described first lower end and the second lower end.
Further, described first upper end, the second upper end, the first lower end and the second lower end are identical structural member, because difference when using derives the first upper end, the second upper end, the first lower end and the second lower end towards, diverse location.
Further, two support bars are respectively provided with in the inner side of described first epipleural, the second epipleural, described support bar is arranged on the first epipleural and the middle position down of the second epipleural, and described first epipleural and the second epipleural upper part can be fitted with the curved gesture structure on the first upper end and the second upper end.
Further, two support bars are respectively provided with in the inner side of described first lower side panel and the second lower side panel, described support bar is arranged on the first lower side panel and the middle position up of the second lower side panel, and described first epipleural and the second epipleural lower part can be fitted with the curved gesture structure on the first lower end and the second lower end.
Further, described first epipleural, the second epipleural, the first lower side panel and the second lower side panel are identical structural member, because difference when using derives the first epipleural, the second epipleural, the first lower side panel and the second lower side panel towards, diverse location.
The good effect of the universal flexible mould of amorphous iron core of the present invention is:
(1) replace needing the situation being equipped with multiple fixed mould with a kind of universal flexible mould, quantity and the stock of fixed mould can be reduced, effectively reduce production cost.
(2) adopt blocking criteria part, parts are few, highly versatile, and should there be prolongation in useful life mutually.
(3) structure is simple, easy to use, effectively can improve the production efficiency of amorphous iron core power transformer.
Accompanying drawing explanation
Fig. 1 is the structural representation of amorphous iron core.
Fig. 2 is the structural representation being provided with interior window bracing frame in amorphous iron core.
Label in figure is respectively:
01, unshakable in one's determination; 02, not glue bearing areas;
03, glue bearing areas; 04, seam crossing unshakable in one's determination;
05, interior window bracing frame.
Fig. 3 is the structural representation of the universal flexible mould of amorphous iron core of the present invention.
Fig. 4 is the STRUCTURE DECOMPOSITION figure of the universal flexible mould of amorphous iron core of the present invention.
Fig. 5 is the structural representation that the first upper end is connected with the second upper end.
Fig. 6 is the structural representation that the first epipleural is connected with the first lower side panel.
Fig. 7 is the structural representation of the universal flexible mould using state of amorphous iron core of the present invention.
Label in figure is respectively:
1, the first upper end; 2, the second upper end;
3, the first lower end; 4, the second lower end;
5, the first support arm; 6, the second support arm;
7, the 3rd support arm; 8, the 4th support arm;
9, the first epipleural; 10, the first lower side panel;
11, the second lower side panel; 12, the second epipleural;
13, the first upper support bar; 14, the first lower support bar;
15, the second lower support bar; 16, the second upper support bar;
17, bolt.
Embodiment
The embodiment of the universal flexible mould of amorphous iron core of the present invention is provided below in conjunction with accompanying drawing, but, it may be noted that enforcement of the present invention is not limited to following execution mode.
See Fig. 3 and 4.The universal flexible mould of a kind of amorphous iron core, containing the first upper end 1, second upper end 2, first lower end 3, second lower end 4, first epipleural 9, second epipleural 12, first lower side panel 10, second lower side panel 11.
Described first upper end 1, second upper end 2, first lower end 3 is identical " termination+support arm " structural member with the second lower end 4, because difference when using derives the first upper end 1, second upper end 2, first lower end 3 and the second lower end 4 towards, diverse location.
The top of described first upper end 1 and the second upper end 2 is provided with a curved gesture structure towards outside, at affixed first support arm 5 and second support arm 6 in below of described first upper end 1 and the second upper end 2, the length of described first support arm 5 and the second support arm 6 is more than one times of described first upper end 1 and the second upper end 2 width, and the first support arm 5 and the second support arm 6 have sieve hole; The bottom of described first lower end 3 and the second lower end 4 is provided with a curved gesture structure towards outside, the 3rd support arm 7 and the 4th support arm 8 is provided with above described first lower end 3 and the second lower end 4, the length of described 3rd support arm 7 and the 4th support arm 8 is more than one times of described first lower end 3 and the second lower end 4 width, and the 3rd support arm 7 and the 4th support arm 8 have sieve hole.The front end of described first support arm 5 and the second support arm 6 is arranged on the Yan Bianchu below described first upper end 1 and the second upper end 2.The front end of described 3rd support arm 7 and the 4th support arm 8 is arranged on the Yan Bianchu above described first lower end 3 and the second lower end 4.
Described first epipleural 9, second epipleural 12, first lower side panel 10 is identical " side plate+support bar " structural member with the second lower side panel 11, because difference when using derives the first epipleural 9, second epipleural 12, first lower side panel 10 and the second lower side panel 11 towards, diverse location.In the inner side of described first epipleural 9, second epipleural 12, first lower side panel 10 and the second lower side panel 11, two support bars are respectively set: two first upper support bars 13 are set in the inner side of the first epipleural 9, two second upper support bars 16 are set in the inner side of the second epipleural 12, described first upper support bar 13 and the second upper support bar 16 are arranged on the first epipleural 9 and the middle position down of the second epipleural 12, and the upper part of described first epipleural 9 and the second epipleural 12 can be fitted with the curved gesture structure on the first upper end 1 and the second upper end 2.
Two first lower support bars 14 are set in the inner side of the first lower side panel 10, two second lower support bars 15 are set in the inner side of the second lower side panel 11, described first lower support bar 14 and the second lower support bar 15 are arranged on the first lower side panel 10 and the middle position up of the second lower side panel 11, and described first epipleural 9 and the second epipleural 12 lower part can be fitted with the curved gesture structure on the first lower end 3 and the second lower end 4.
The length of described first upper support bar 13, second upper support bar 16, first lower support bar 14 and the second lower support bar 15 is more than one times of described first epipleural 9, second epipleural 12, first lower side panel 10 and the second lower side panel 11 length, and described support bar has sieve hole.
Described first upper end 1 can be flexibly connected with bolt 17 with the second lower side panel 11 with the first lower side panel 10, described second epipleural 12 with the second lower end 4, described first epipleural 9 with the second upper end 2, described first lower end 3.
The universal flexible mould of amorphous iron core of the present invention only has three blocking criteria parts in fact: termination+support arm (see Fig. 5), side plate+support bar (see Fig. 6) and bolt 17.Termination is rectified both forward and reverse directions again and place just formation the first upper end and the second upper end, termination is stood up again both forward and reverse directions placement and just form the first lower end 3 and the second lower end 4.Equally, after adjusting up and down about side plate, the first epipleural 9, second epipleural 12, first lower side panel 10 and the second lower side panel 11 has just been become.The support arm wherein related to and support bar are also rectangular standardized structural part with holes in fact, each termination and side plate can be coupled together by described support arm and support bar with standardized bolt 17.
The occupation mode going out the universal flexible mould of amorphous iron core of the present invention is:
(1) according to the designing requirement of amorphous iron core, according to amorphous iron core window height and width, the termination of standard modular and the standardized bolt 17 of side plate are connected into the mould of required size, in the window making it to be embedded in amorphous iron core, amorphous iron core is propped up (see Fig. 7), amorphous iron core 01 is no longer sunk because of soft at seam unshakable in one's determination 04 place of not glue bearing areas 02, thus ensure the window height of amorphous iron core 01 and the size of width, make it meet designing requirement, ensure its electrical characteristic.
(2), after a kind of amorphous iron core of model is produced, the designing requirement (size) according to subsequent product adjusts universal flexible mould, makes it meet the production requirement of new product.
Go out the situation that the universal flexible mould of amorphous iron core of the present invention avoids the multiple fixed mould of polytypic amorphous iron core need of production configuration, effectively can improve the production efficiency of amorphous iron core power transformer.
Claims (7)
1. the universal flexible mould of amorphous iron core, it is characterized in that, containing the first upper end, second upper end, first lower end, second lower end, first epipleural, second epipleural, first lower side panel, second lower side panel, the top of described first upper end and the second upper end is provided with a curved gesture structure towards outside, the first support arm is provided with in the below of described first upper end, the second support arm is provided with in the below of described second upper end, the length of described first support arm and the second support arm is more than one times of described first upper end and the second upper end width, described first support arm and the second support arm have sieve hole, the bottom of described first lower end and the second lower end is provided with a curved gesture structure towards outside, the 3rd support arm is provided with above described first lower end, the 4th support arm is provided with above described second lower end, the length of described 3rd support arm and the 4th support arm is more than one times of described first lower end and the second lower end width, and described 3rd support arm and the 4th support arm have sieve hole, in the inner side of described first epipleural, the second epipleural, the first lower side panel and the second lower side panel
respectivelybe provided with at least one support bar,
described support barlength
respectivelybe more than one times of described first epipleural, the second epipleural, the first lower side panel and the second lower side panel length, described support bar has sieve hole, described first upper end can be flexibly connected with bolt with between the second lower side panel with the first lower side panel, described second epipleural with the second lower end, described first epipleural with the second upper end, described first lower end.
2. the universal flexible mould of amorphous iron core according to claim 1, it is characterized in that, the front end of described first support arm is arranged on the Yan Bianchu below described first upper end, and the front end of described second support arm is arranged on the Yan Bianchu below described second upper end.
3. the universal flexible mould of amorphous iron core according to claim 1, it is characterized in that, the front end of described 3rd support arm is arranged on the Yan Bianchu above described first lower end, and the front end of described 4th support arm is arranged on the Yan Bianchu above described second lower end.
4. the universal flexible mould of the amorphous iron core according to Claims 2 or 3, it is characterized in that, described first upper end, the second upper end, the first lower end and the second lower end are identical structural member, because difference when using derives the first upper end, the second upper end, the first lower end and the second lower end towards, diverse location.
5. the universal flexible mould of amorphous iron core according to claim 1, it is characterized in that, two support bars are respectively provided with in the inner side of described first epipleural, the second epipleural, described support bar is arranged on the first epipleural and the middle position down of the second epipleural, described first epipleural upper part can be fitted with the curved gesture structure on the second upper end, and described second epipleural upper part can be fitted with the curved gesture structure on the first upper end.
6. the universal flexible mould of amorphous iron core according to claim 1, it is characterized in that, two support bars are respectively provided with in the inner side of described first lower side panel and the second lower side panel, described support bar is arranged on the first lower side panel and the middle position up of the second lower side panel, described first lower side panel lower part can be fitted with the curved gesture structure on the first lower end, and described second lower side panel lower part can be fitted with the curved gesture structure on the second lower end.
7. the universal flexible mould of the amorphous iron core according to claim 5 or 6, it is characterized in that, described first epipleural, the second epipleural, the first lower side panel and the second lower side panel are identical structural member, because difference when using derives the first epipleural, the second epipleural, the first lower side panel and the second lower side panel towards, diverse location.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310336210.3A CN103426622B (en) | 2013-08-05 | 2013-08-05 | The universal flexible mould of amorphous iron core |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310336210.3A CN103426622B (en) | 2013-08-05 | 2013-08-05 | The universal flexible mould of amorphous iron core |
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| Publication Number | Publication Date |
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| CN103426622A CN103426622A (en) | 2013-12-04 |
| CN103426622B true CN103426622B (en) | 2016-01-06 |
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| CN201310336210.3A Expired - Fee Related CN103426622B (en) | 2013-08-05 | 2013-08-05 | The universal flexible mould of amorphous iron core |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104465064A (en) * | 2014-12-19 | 2015-03-25 | 上海日港置信非晶体金属有限公司 | Amorphous alloy transformer core forming template and forming device |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102938297A (en) * | 2011-08-15 | 2013-02-20 | 上海日港置信非晶体金属有限公司 | Low-noise amorphous alloy transformer iron core |
| CN203481040U (en) * | 2013-08-05 | 2014-03-12 | 大同(上海)有限公司 | Universal movable die for amorphous iron core |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2584163B2 (en) * | 1991-10-22 | 1997-02-19 | 松下電器産業株式会社 | Manufacturing method of amorphous iron core |
| JPH09266118A (en) * | 1996-03-28 | 1997-10-07 | Kawasaki Steel Corp | Iron base amorphous square wound-core and its manufacturing method |
| JP3658520B2 (en) * | 1999-07-19 | 2005-06-08 | 株式会社日立産機システム | Amorphous iron core transformer |
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2013
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102938297A (en) * | 2011-08-15 | 2013-02-20 | 上海日港置信非晶体金属有限公司 | Low-noise amorphous alloy transformer iron core |
| CN203481040U (en) * | 2013-08-05 | 2014-03-12 | 大同(上海)有限公司 | Universal movable die for amorphous iron core |
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| CN103426622A (en) | 2013-12-04 |
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Granted publication date: 20160106 Termination date: 20160805 |