CN103419183A - Horizontal universal floating assembly worktable - Google Patents
Horizontal universal floating assembly worktable Download PDFInfo
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- CN103419183A CN103419183A CN2013103883172A CN201310388317A CN103419183A CN 103419183 A CN103419183 A CN 103419183A CN 2013103883172 A CN2013103883172 A CN 2013103883172A CN 201310388317 A CN201310388317 A CN 201310388317A CN 103419183 A CN103419183 A CN 103419183A
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- worktable
- fitter
- universal floating
- horizontal universal
- ball
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Abstract
The invention discloses a horizontal universal floating assembly worktable, which comprises a worktable frame, a worktable surface, a retaining plate, a pneumatic element group and an air source switch, wherein the worktable frame is used for supporting the whole worktable, the worktable surface is arranged on the worktable frame, the retaining plate is fixedly arranged on the worktable frame, the pneumatic element group is fixedly arranged on the worktable frame, the air source switch is fixedly arranged on the worktable frame, the worktable surface is provided with uniformly distributed air floating ball devices, each air floating ball device comprises balls, each ball can freely rotate and vertically float, the worktable frame comprises a bracket profile and a locating inserting pin, the locating inserting pin is transversely inserted into the bracket profile, the bracket profile is provided with a locating hole at the matching end of the locating inserting pin, and the locating hole is suitable for different operation heights. The worktable has the advantages that the assembled product can freely move or rotate on the worktable surface, so the workload of an assembly worker is greatly reduced, the production efficiency is improved, and the labor cost is saved; meanwhile, the height can be adjusted, and then the worktable is suitable for assembling the products in different types; and in addition, the worktable is combined with other conveying lines, so the on-line assembly of the products is realized, and the automation degree of the assembly is improved.
Description
Technical field
The present invention relates to a kind of fitter's bench, be specifically related to a kind of horizontal universal floating fitter's bench.
Background technology
In current industrial production, the processing and manufacturing of many large scale industry products, all be unable to do without this process procedure of manual assembly.Such as, the peripheral accessory such as the circulating water pipe of engine assembly, guard shield, oil sump, be all that the assembler utilizes instruments such as tightening rifle, spanner, screwdriver basically, and it is arranged on engine.Equally, the manufacture process of these products such as optical projector, cooling-water machine, ice cuber enters general assembly during the stage, also needs to install some standarized components, such as motor, compressor, water pump, and some pipelines, wire harness etc.
At present, the shared characteristics of these assembly works are, need the assembler ceaselessly to turn-take around product, constantly alter one's posture and just can complete assembly work.So just caused, assembler's labour intensity is high, and muscle power expends greatly, inefficiency.In addition, these products, in carrying out the general assembly course of work, also must first roll off the production line from pipeline, and then transfer to an assembly area assembled, after having assembled again by its transfer to pipeline.Like this, not only wasted the time, also increased certain action, for manufacturing enterprise, increase be all cost.Generally speaking, traditional assembling work process, the assembly work amount is large, and labour intensity is high, and efficiency of assembling is low, and automaticity is relatively low.
Therefore, we need to a kind ofly can reduce the assembly work amount, the fitter's bench that reduce labour intensity, improve efficiency of assembling, automaticity is high.
Summary of the invention
The objective of the invention is to solve in prior art the assembly work amount large, labour intensity is high, and the problem that efficiency of assembling is low provides the horizontal universal floating fitter's bench that a kind of automaticity is high.
For achieving the above object, the technical solution adopted in the present invention is as follows:
A kind of horizontal universal floating fitter's bench, comprise the Working gantry that supports whole workbench, be arranged on work top on Working gantry, be fixed on baffle plate on Working gantry, be fixed on the pneumatic element group on Working gantry and be fixed on the gas source switch on Working gantry, be provided with equally distributed air supporting grounder device on described work top.
Described air supporting grounder device comprises cylinder pushing mechanism, rolling mechanism and cover pressing mechanism.
The air inlet that described cylinder pushing mechanism comprises cylinder block, be threadedly connected to the cylinder block below chews, is located at the piston in cylinder block and is sheathed on the sealing ring on piston, and described piston tip is provided with arc surface.
Described rolling mechanism comprises ball cover, is located at spin, the retainer in ball cover and is located at the ball in retainer, described spin point is contacted with ball, described ball cover is provided with arc-shaped through-hole, can embed spin, and this ball cover lower end is provided with boss, and described retainer is provided with equally distributed through hole, can embed ball, and this retainer is circular arc, to keep spin.
Described cover pressing mechanism comprises gland and spring, and described gland is fixed in the cylinder block top by screw, and described spring is located between gland and boss.
Described Working gantry comprises rack material and the transverse splicing fastening screw on rack material, and described rack material is being provided with the fastening screw abutting end locating hole that adapts to the different operating height.
Described pneumatic element group comprises air-source treater, shunt and pneumatic element board, and described air-source treater and shunt are fixed on the pneumatic element plate, in order to give air supporting grounder device coupling compressed air gas source.
Described horizontal universal floating fitter's bench also comprises product tray, and described product tray is placed on work top.
Work top of the present invention is provided with equally distributed air supporting grounder device, makes assembled product can move freely on work top or rotate, so just greatly reduced the assembler the amount of labour, improved production efficiency, saved labour cost.Simultaneously, the present invention is highly adjustable, to adapt to the Product Assembly of different model.In addition, the present invention and the combination of other pipeline, just can realize the online assembling of product, improved the assembly work automaticity.
The accompanying drawing explanation
The overall structure front view that Fig. 1 is the embodiment of the present invention;
The overall structure top view that Fig. 2 is the embodiment of the present invention;
Fig. 3 is Working gantry structural representation in Fig. 1;
Fig. 4 is work top A-A cutaway view in Fig. 2;
Fig. 5 is air supporting grounder device B-B cutaway view in Fig. 4.
The specific embodiment
Below in conjunction with accompanying drawing, introduce in detail a kind of embodiment of the present invention.
Referring to Fig. 1～Fig. 5, a kind of horizontal universal floating fitter's bench that the embodiment of the present invention provides, comprise Working gantry 1, work top 2, baffle plate 3, pneumatic element group 4, gas source switch 5 and product tray 6, work top 2 is fixed on Working gantry 1 by fixture, baffle plate 3 is fixed in the side of Working gantry 1 by fixture, pneumatic element group 4 is fixed in Working gantry 1 below, and gas source switch is located at the side of Working gantry 1, and the product tray 6 on work top 2 is for placing the assembling workpiece.
Working gantry 1 comprises pedestal section 11, be threadedly connected to the base angle bearing 12 of pedestal section 11 belows, be bolted on a fixing angle 13 of pedestal section 11 sides, be sheathed on the sleeve pipe section bar 14 of pedestal section 11 tops, by the horizontal locking plate 15 be connected between sleeve pipe section bar 14 of bolt, vertically be plugged in the rack material 16 of sleeve pipe section bar 14, transverse splicing is in the fastening screw 17 of rack material 16 and sleeve pipe section bar 14, angle 18 is propped up in the connection that is bolted on rack material 16 and pedestal section 11 places, right angle.Described rack material 16 is being provided with fastening screw 17 links the locating hole 161 that adapts to the different operating height, so by changing fastening screw 17, from different locating holes 161, coordinate, just can change the relative position of rack material 16 and sleeve pipe section bar 14, thereby realize the adjustable for height function of Working gantry 1.Two L-squares at a described fixing angle 13 are provided with slotted hole 131, and in order to construction bolt, simultaneously, the design of slotted hole 131 can be again the reserved adjusting range of the installation of bolt.18, angle booster action is propped up in described connection, to guarantee the contour structures of Working gantry 1.
Pneumatic element group 4 comprises air-source treater 41, shunt 42 and pneumatic element board 43, and air-source treater 41 and shunt 42 are fixed on pneumatic element plate 43, in order to give the compressed air gas source of air supporting grounder device 22 couplings.
Product tray 6 is in order to bearing product, and can on work top 2, move freely or rotate, and simultaneously, but the scope of activities of baffle plate 3 limits product pallets 6 prevents that it from dropping.
When the present invention uses, at first product is placed on product tray 6, the assembler opens gas source switch 5, pneumatic element moves and to all air supporting grounder device 22 air feed, compressed air is chewed 2212 by air inlet and is entered the cylinder cavity, under the sealing function of sealing ring 2214, inside cavity pressure raises, and overcome spring 2232 active forces, promote piston 2213 up, simultaneously, ball cover 2221, spin 2222, retainer 2223 and ball 2224 uplink synchronizations, all spin 2222 rise simultaneously by product tray 6 and product jack-up, ball 2224 and retainer 2223 actings in conjunction form joint property bearing, reach the effect that reduces frictional force, thereby spin 2222 can easily be rotated, now, the assembler can arbitrarily move or rotate product, simultaneously, ball cover 2221, gland 2231 and spring 2232 actings in conjunction, make to there is the good cooperation that contacts between spin 2222 and ball 2224, thereby make spin 2222 not have vibrations when rotating, more steady when guaranteeing that carrying object moves.After product moves into place, the assembler closes gas source switch 5, all spin 2222 descend, under the product Action of Gravity Field, product tray 6 and product synchronously descend, until fit tightly with work top 2, frictional force between product tray 6 and work top 2, can guarantee that product keeps static on workbench, now, the assembler can carry out the technological operation of related content.The characteristics that vary in weight for different product, can, by adjusting air-source treater 41, to regulate compressed-air actuated pressure, thereby give air supporting grounder device 22 coupling required compressed air gas source.The assembler can pass through to adjust the relative position of fastening screw 17 and rack material 16 locating holes 161, thereby workbench is adjusted to desired height.In addition, this fitter's bench and the combination of other pipeline, just can realize the online assembling of product.
The present invention is not limited to above-mentioned embodiment, adopts the structure identical or approximate with the above-mentioned enforcement of the present invention, and other fitter's benches that obtain, all within protection scope of the present invention.
Claims (8)
1. a horizontal universal floating fitter's bench, comprise the Working gantry (1) that supports whole workbench, be arranged on work top (2) on Working gantry, be fixed on baffle plate (3) on Working gantry, be fixed on the pneumatic element group (4) on Working gantry and be fixed on the gas source switch (5) on Working gantry, it is characterized in that: be provided with equally distributed air supporting grounder device (22) on described work top (2).
2. horizontal universal floating fitter's bench according to claim 1, it is characterized in that: described air supporting grounder device (22) comprises cylinder pushing mechanism (221), rolling mechanism (222) and cover pressing mechanism (223).
3. horizontal universal floating fitter's bench according to claim 2, it is characterized in that: the piston (2213) that the air inlet that described cylinder pushing mechanism (221) comprises cylinder block (2211), be threadedly connected to cylinder block (2211) below chews (2212), be located at cylinder block in (2211) and be sheathed on the sealing ring (2214) on piston (2213), described piston (2213) top is provided with arc surface (22131).
4. horizontal universal floating fitter's bench according to claim 2, it is characterized in that: described rolling mechanism (222) comprises ball cover (2221), be located at the spin (2222) in ball cover (2221), retainer (2223) and be located at the ball (2224) in retainer (2223), described spin (2222) point is contacted with ball (2224), described ball cover (2221) is provided with arc-shaped through-hole (22211), can embed spin (2222), and this ball cover (2221) lower end is provided with boss (22212), described retainer (2223) is provided with equally distributed through hole (22231), can embed ball (2224), and this retainer (2223) is circular arc, to keep spin (2222).
5. horizontal universal floating fitter's bench according to claim 2, it is characterized in that: described cover pressing mechanism (223) comprises gland (2231) and spring (2232), described gland (2231) is fixed in cylinder block (2211) top by screw, and described spring (2232) is located between gland (2231) and boss (22212).
6. horizontal universal floating fitter's bench according to claim 1, it is characterized in that: described Working gantry (1) comprises rack material (16) and the transverse splicing fastening screw (17) on rack material (16), and described rack material (16) is being provided with fastening screw (17) abutting end the locating hole (161) that adapts to the different operating height.
7. horizontal universal floating fitter's bench according to claim 1, it is characterized in that: described pneumatic element group (4) comprises air-source treater (41), shunt (42) and pneumatic element board (43), it is upper that described air-source treater (41) and shunt (42) are fixed on pneumatic element plate (43), in order to give air supporting grounder device (22) coupling compressed air gas source.
8. horizontal universal floating fitter's bench according to claim 1, it is characterized in that: described horizontal universal floating fitter's bench also comprises product tray (6), and described product tray (6) is placed on work top (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310388317.2A CN103419183B (en) | 2013-09-02 | 2013-09-02 | Horizontal universal floating fitter's bench |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310388317.2A CN103419183B (en) | 2013-09-02 | 2013-09-02 | Horizontal universal floating fitter's bench |
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| CN103419183A true CN103419183A (en) | 2013-12-04 |
| CN103419183B CN103419183B (en) | 2016-08-17 |
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| CN201310388317.2A Expired - Fee Related CN103419183B (en) | 2013-09-02 | 2013-09-02 | Horizontal universal floating fitter's bench |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103753449A (en) * | 2013-12-30 | 2014-04-30 | 哈尔滨工业大学 | Flexible hinge and floating frame matched clamping and positioning device for optical component |
| CN105436872A (en) * | 2014-10-13 | 2016-03-30 | 徐州重型机械有限公司 | Turntable slewing bearing assembling equipment and method |
| CN106584106A (en) * | 2016-12-30 | 2017-04-26 | 湖南先步信息股份有限公司 | Intelligent and accurate tray positioning mechanism |
| CN107840070A (en) * | 2017-10-31 | 2018-03-27 | 刘箴星 | A kind of floating type adjustable caster device |
| CN110340857A (en) * | 2018-04-07 | 2019-10-18 | 天津艾普斯工业铝型材股份有限公司 | A kind of industrial aluminum profile fast-assembling workbench |
| CN113941999A (en) * | 2021-12-17 | 2022-01-18 | 广东顺力智能物流装备股份有限公司 | Locking type intelligent mechanical arm with direction adjusting function and using method thereof |
| CN114454394A (en) * | 2021-12-30 | 2022-05-10 | 元创科技股份有限公司 | Supporting plate device for rubber track vulcanization processing technological process and using method thereof |
| CN114538051A (en) * | 2022-03-14 | 2022-05-27 | 武汉锐科光纤激光技术股份有限公司 | Working platform |
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| CN203418517U (en) * | 2013-09-02 | 2014-02-05 | 康鼎(上海)自动化设备有限公司 | Horizontal universal floating assembling workbench |
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2013
- 2013-09-02 CN CN201310388317.2A patent/CN103419183B/en not_active Expired - Fee Related
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| JP3691653B2 (en) * | 1998-02-25 | 2005-09-07 | 日産ディーゼル工業株式会社 | Conveying device on the route of automatic guided vehicle |
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| EP1882649A1 (en) * | 2006-07-25 | 2008-01-30 | Honda Motor Co., Ltd | Conveying operation method and conveying operation device |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103753449A (en) * | 2013-12-30 | 2014-04-30 | 哈尔滨工业大学 | Flexible hinge and floating frame matched clamping and positioning device for optical component |
| CN103753449B (en) * | 2013-12-30 | 2015-05-27 | 哈尔滨工业大学 | Flexible hinge and floating frame matched clamping and positioning device for optical component |
| CN105436872A (en) * | 2014-10-13 | 2016-03-30 | 徐州重型机械有限公司 | Turntable slewing bearing assembling equipment and method |
| CN105436872B (en) * | 2014-10-13 | 2018-02-16 | 徐州重型机械有限公司 | A kind of rotation of rotary table supporting assembly equipment and method |
| CN106584106A (en) * | 2016-12-30 | 2017-04-26 | 湖南先步信息股份有限公司 | Intelligent and accurate tray positioning mechanism |
| CN107840070A (en) * | 2017-10-31 | 2018-03-27 | 刘箴星 | A kind of floating type adjustable caster device |
| CN110340857A (en) * | 2018-04-07 | 2019-10-18 | 天津艾普斯工业铝型材股份有限公司 | A kind of industrial aluminum profile fast-assembling workbench |
| CN113941999A (en) * | 2021-12-17 | 2022-01-18 | 广东顺力智能物流装备股份有限公司 | Locking type intelligent mechanical arm with direction adjusting function and using method thereof |
| CN113941999B (en) * | 2021-12-17 | 2022-04-22 | 广东顺力智能物流装备股份有限公司 | Locking type intelligent mechanical arm with direction adjusting function and using method thereof |
| CN114454394A (en) * | 2021-12-30 | 2022-05-10 | 元创科技股份有限公司 | Supporting plate device for rubber track vulcanization processing technological process and using method thereof |
| CN114538051A (en) * | 2022-03-14 | 2022-05-27 | 武汉锐科光纤激光技术股份有限公司 | Working platform |
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| CN103419183B (en) | 2016-08-17 |
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Effective date of registration: 20170904 Address after: 5 Building 8, 201601 Xin Yip Road, Shanghai, Songjiang District Patentee after: Happy (Shanghai) Precision Electronic Technology Co., Ltd. Address before: 201315 B, 2388 Pu Pu Road, Shanghai, Pudong New Area, 1202 Patentee before: Ken Daystar (Shanghai) Automation System Co., Ltd. |
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