CN103418621A - Blanking and discharging device for oriented silicon steel electromagnetic induction furnace and control method - Google Patents
Blanking and discharging device for oriented silicon steel electromagnetic induction furnace and control method Download PDFInfo
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- CN103418621A CN103418621A CN2013103570869A CN201310357086A CN103418621A CN 103418621 A CN103418621 A CN 103418621A CN 2013103570869 A CN2013103570869 A CN 2013103570869A CN 201310357086 A CN201310357086 A CN 201310357086A CN 103418621 A CN103418621 A CN 103418621A
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Abstract
The invention discloses a blanking and discharging device for an oriented silicon steel electromagnetic induction furnace and a control method, belonging to the technical field of industrial furnaces. The device comprises a plate blank lateral moving device, a lateral moving hydraulic cylinder, a plate blank overturning device, an overturning hydraulic cylinder, a plate blank lifting device, a lifting hydraulic cylinder, a plate blank orienting device, a guide hydraulic cylinder, an upper working safety pin, an upper working safety pin cylinder, an upper plate blank compression device, an upper plate blank compression device cylinder, a furnace hearth and a coil base. The technical problem of taking a plate blank which is 1,100 DEG C in temperature and about 20 tons in weight down from a roller way, conveying to the lower side coil base of the electromagnetic induction furnace for overturning 90 degrees, lifting the plate blank into an induction heating coil vertically upwards for heating, lowering the plate blank from the furnace after heating to 1,400 DEG C, flattening and returning onto the roller way is solved. The blanking and discharging device has the advantages of simple structural form, convenience in installing, running stability and reliability and convenience in operating and maintaining.
Description
Technical field
The invention belongs to the industrial furnace technology field, particularly a kind of orientation silicon steel electromagnetic induction furnace slab dress, discharging device and control method.
Background technology
Produce high-quality oriented silicon steel mature and stable process system and temperature schedule must be arranged.In the hot-rolled heating technology system, following two kinds of process routes are arranged at present:
(1) the blank plates of silicon steels slow cooling in holding pit of packing into, heat reinstall heating furnace when the base temperature is greater than 250 ℃ in, after heating furnace preheating, heating, soaking operation, with 1380 ± 20 ℃ of temperature, comes out of the stove, and feed mill is rolled.
(2) blank plates of silicon steels first is heated to approximately 1250 ℃ and comes out of the stove in walking beam furnace, after roughing mill rolling two passages, then comes out of the stove after in 1100 ℃ of electromagnetic induction heating furnaces of packing into, being heated to 1380 ± 20 ℃, enters milling train and is rolled.
Wherein process route (1) is more traditional and conventional technology path, the technology comparative maturity, domestic and international most of silicon steel manufacturing enterprise all takes this process route, but takes this process route shortcoming to be: silicon steel base oxidization burning loss in heating process in the stove is serious, and lumber recovery is low; It is high that stove is repaiied frequency, yields poorly; Fuel consumption is many; Furnace life is short; Manufacturing cost is high; Surface defects of products is many.Process route (2) is orientation silicon steel heating state-of-the-art technology, the technique successful Application is on the orientation silicon steel production line, make the end product quality iron loss reduce by 3~4%, magnetic induction intensity increases substantially, in the operation of rolling, the phenomenon reduction is split on limit, in heating process, oxidization burning loss obviously reduces, and has significant economic benefit and social benefit.Mat conveyor, upset and lowering or hoisting gear and method be as electromagnetic induction heating furnace stove blank dress, come out of the stove special equipment and method, and research, development and application the present invention are significant.
Summary of the invention
The object of the present invention is to provide a kind of orientation silicon steel electromagnetic induction furnace slab dress, discharging device and control method.Solved after by 1100 ℃, heavily approximately the slab of 20 tons turns over and turn 90 degrees below roller-way takes off and be transported to the table of electromagnetic induction furnace, again slab is held in the palm in load coil and heated vertically upward, heating of plate blank to 1400 ℃ falls slab from stove again, transports the technical barrier on roller-way after down tilt back.
The present invention includes: hold down gag cylinder 12, siege 13 and table 14 on hold down gag 11, slab on slab Traverse Displacement Unit 1, traversing hydraulic cylinder 2, slab turning device 3, upset hydraulic cylinder 4, slab lowering or hoisting gear 5, lifting hydraulic cylinder 6, slab guider 7, guiding hydraulic cylinder 8, the full pin 9 of upper work, upper work safety pin cylinder 10, slab.Wherein, slab Traverse Displacement Unit 1 is arranged on the track on space for collecting ashes in a stove basis, traversing hydraulic cylinder 2 be arranged on slab Traverse Displacement Unit 1 under, and realize the traverse moving function of slab Traverse Displacement Unit 1 by the stretching motion of traversing hydraulic cylinder 2; Slab turning device 3 is arranged on slab Traverse Displacement Unit 1 top, and upset hydraulic cylinder 4 is arranged on the both sides of slab turning device 3, and realizes the turn over function of slab turning device 3 by upset hydraulic cylinder 4; Slab lowering or hoisting gear 5 is arranged on the two ends of table 14 by the gudgeon of lifting hydraulic cylinder 6, realize the elevating function of slab lowering or hoisting gear 5 by the stretching motion of lifting hydraulic cylinder 6; Slab guider 7 and guiding hydraulic cylinder 8 all are fixed on the below of table 14 crossbeams, and slab guider 7 is connected by spindle with guiding hydraulic cylinder 8; The full pin 9 of upper work and upper work safety pin cylinder 10 are arranged on the below of table 14, between the full pin 9 of upper work and upper work safety pin cylinder 10, by spindle, connect, on slab on hold down gag 11 and slab hold down gag cylinder 12 be arranged on the top of electromagnetic induction heating furnace, on slab, the depression bar of hold down gag 11 is connected by spindle with the cylinder of hold down gag cylinder 12 on slab, siege 13 is arranged on slab lowering or hoisting gear 5, heat in stove for supporting slab, and prevent that the slab lower surface from producing the temperature low spot; Table 14 is arranged on the space for collecting ashes in a stove basis by pre-embedded bolt, for supporting electromagnetic induction heating furnace.
Slab guider 7 arranges 3 directive wheels, and 3 directive wheels are arranged on a driving shaft.
Table 14 comprises shaped steel, steel plate and water cooling tube etc.
The operation principle of this device is: the dress base process of electromagnetic induction heating furnace is: be parked in the slab of 1100 ℃ on the rolling line roller-way, by slab Traverse Displacement Unit 1, traversing hydraulic cylinder 2, the upset of slab turning device 3 and upset hydraulic cylinder 4, transverse motion, mat conveyor is arrived under the fire door of electromagnetic induction heating furnace, when slab turning device 3 is turned to 87.5 ° by 0 °, slab guider 7 stretches to slab by the driving of guiding hydraulic cylinder 8 by directive wheel, clip slab and be turned to 90 ° by 87.5 ° together with slab turning device 3, after slab stands directly, on slab, hold down gag 11 compresses slab, with slab lowering or hoisting gear 5, be synchronized with the movement, realize that slab steadily rises in electromagnetic induction heating furnace.When holding in the palm slab, slab lowering or hoisting gear 5 is raised to when upper by the next, the full pin 9 of upper work is by the driving of upper work safety pin cylinder 10, be inserted in the pin-and-hole of slab lowering or hoisting gear 5, prevent that slab lowering or hoisting gear 5 from holding in the palm in the heating of plate blank process, because of the leakage of lifting hydraulic cylinder 6, cause lowering or hoisting gear 5 downslide accidents.In the heating of plate blank process, siege 13 is holding in the palm slab all the time, and on slab, hold down gag 11 is being pressed slab all the time simultaneously.Heating of plate blank is complete, the ejection process is: upper work safety pin 9 is extracted out in the pin-and-hole of slab lowering or hoisting gear 5 by the driving of upper work safety pin cylinder 10, the slab that is heated to 1360 ℃~1400 ℃ is clamped up and down from electromagnetic induction heating furnace and is descended by hold down gag 11 on slab lowering or hoisting gear 5 and slab, slab is put on slab turning device 3, by the common clamping slab of slab turning device 3 and slab guider 7 by slab by 90 ° of vertical base state turnover to 20 ° heeling conditions, then slab Traverse Displacement Unit 1 drives mat conveyor behind the top of rolling line roller-way by traversing hydraulic cylinder 2, upset hydraulic cylinder 4 drives slab turning device 3 that slab is put on roller-way, then deliver to mill milling.
For the control method of a kind of orientation silicon steel electromagnetic induction furnace slab dress, discharging device, its concrete steps are as follows:
1) control method of slab loading furnace process:
A. by roughing mill R1, carry the slab of 1100 ℃ of coming after induction furnace charging roller table location, slab Traverse Displacement Unit 1, through the driving of traversing hydraulic cylinder 2, moves 890mm arrival by home position to the roller-way direction and gets the base position, and the rear traversing hydraulic cylinder 2 that puts in place is locked;
B. slab turning device 3, through the driving of upset hydraulic cylinder 4, is turned to 20 ° by-1 °, and after upset puts in place, upset hydraulic cylinder 4 is locked;
C. slab Traverse Displacement Unit 1, through the driving of traversing hydraulic cylinder 2, moves 890mm arrival home position by getting the base position to the induction furnace direction, and the rear traversing hydraulic cylinder 2 that puts in place is locked;
D. slab lowering or hoisting gear 5 is the next by upper mobile 3085mm arrival through lifting hydraulic cylinder 6 drivings, and the rear lifting hydraulic cylinder 6 that puts in place is locked;
E. slab turning device 3 is through the driving of upset hydraulic cylinder 4, be turned to 90 ° by 20 °, when slab turning device 3 starts 20 ° of positions, slab guider 7 drives mobile 400mm through guiding hydraulic cylinder 8, when slab turning device 3 turn over arm 87.5 ° of positions the time, the common clamping slab of slab guider 7 and slab turning device 3 is turned to 90 ° of vertical base positions by 87.5 ° of positions;
F. on slab, hold down gag 11 hold down gag cylinder 12 on slab drives, and depression bar stretches out 2685mm and compresses slab;
G. lifting hydraulic cylinder 6 drives slab lowering or hoisting gear 5 to promote together with siege 13, when rising to 100mm, siege 13 will hold up on slab turning device 3, meanwhile the slab top contacts with hold down gag on slab 11, on slab, the common clamping slab of hold down gag 11 and siege 13 continues to promote 300mm, after lifting puts in place, on slab, hold down gag cylinder 12 and lifting hydraulic cylinder 6 are locked, complete the once lifting of blank;
H. slab turning device 3, through the driving of upset hydraulic cylinder 4, is turned to 20 ° by-1 °, and slab guider 7 drives through guiding hydraulic cylinder 8, is retracted into home position, and after putting in place, upset hydraulic cylinder 4 and guiding hydraulic cylinder 8 are locked;
I. on slab, the common clamping slab of hold down gag 11 and siege 13 promotes in 2685mm arrival stove, and after putting in place, on slab, hold down gag cylinder 12 and lifting hydraulic cylinder 6 are locked, complete the second lift of blank;
J. the full pin 9 of upper work drives and stretches out 290mm through upper work safety pin cylinder 10, is inserted in the pin-and-hole of slab lowering or hoisting gear 5, and after putting in place, upper work safety pin cylinder 10 is locked, completes whole blank charging process.
2) the slab control method of process of coming out of the stove:
A. when the blank induction furnace heats rear slab and need to come out of the stove, the full pin 9 of upper work drives retraction 290mm through upper work safety pin cylinder 10, and the full pin 9 of upper work is extracted out in the pin-and-hole of slab lowering or hoisting gear 5, and after putting in place, upper work safety pin cylinder 10 is locked;
B. on slab, hold down gag 11 and siege 13 clamp slab decline 2685mm jointly, and after putting in place, on slab, hold down gag cylinder 12 and lifting hydraulic cylinder 6 are locked, complete the once decline of blank;
C. slab turning device 3 is through the driving of upset hydraulic cylinder 4, be turned to 90 ° by 20 °, slab guider 7 drives and stretches out 100mm through guiding hydraulic cylinder 8, and the directive wheel of slab guider 7 contacts with slab, after putting in place, upset hydraulic cylinder 4 and guiding hydraulic cylinder 8 are locked;
When d. on slab, hold down gag 11 and siege 13 clamp slab decline 300mm jointly, siege 13 is put into slab on slab turning device 3, slab lowering or hoisting gear 5 continues decline 100mm under the driving of lifting hydraulic cylinder 6 simultaneously, after putting in place, lifting hydraulic cylinder 6 is locked, on slab, hold down gag 11 hold down gag cylinder 12 on slab drives simultaneously, and depression bar retraction 3085mm gets back to home position;
E. slab turning device 3 and the upset of the common clamping slab of slab guider 7, when slab is turned to 87.5 ° by 90 ° of vertical bases, slab guider 7 arrives the front extreme position of guiding, halt and lead and be retracted into home position, meanwhile, slab turning device 3 is under upset hydraulic cylinder 4 drives, and slab is turned to the fortune base position of 20 °, and the rear upset hydraulic cylinder 4 that puts in place is locked;
F. slab Traverse Displacement Unit 1, through the driving of traversing hydraulic cylinder 2, moves 890mm arrival by home position to the roller-way direction and puts the base position, and the rear traversing hydraulic cylinder 2 that puts in place is locked;
G. slab turning device 3, through the driving of upset hydraulic cylinder 4, is turned in-1 ° of process by 20 °, 0 ° of position, slab is put on the rolling line roller-way, and during to-1 °, upset hydraulic cylinder 4 is locked;
H. slab Traverse Displacement Unit 1, through the driving of traversing hydraulic cylinder 2, moves 890mm arrival home position by putting the base position to the induction furnace direction, after putting in place, completes whole ejection action.
The invention has the advantages that:
(1) specificity is strong.Only on the electromagnetic induction heating furnace of silicon steel heating use, use.The present invention is the special equipment of electromagnetic induction heating furnace.
(2) motion credibility is high.
(3) slab Position Control and velocity control accuracy are high.Slab after the edge-on one-tenth of slab 90 degree should be aimed at the fire door of electromagnetic induction furnace, and site error is at ± 5mm, and slab finds time should be controlled in 50~80 seconds.
(4) realize Automatic Control in production process.
The accompanying drawing explanation
Fig. 1 is schematic diagram of the present invention.Wherein, hold down gag cylinder 12, siege 13, table 14 on hold down gag 11, slab on slab Traverse Displacement Unit 1, traversing hydraulic cylinder 2, slab turning device 3, upset hydraulic cylinder 4, slab lowering or hoisting gear 5, lifting hydraulic cylinder 6, slab guider 7, upper work safety pin 9, slab.
Fig. 2 is left view of the present invention.Wherein, hold down gag cylinder 12, siege 13, table 14 on hold down gag 11, slab on slab Traverse Displacement Unit 1, traversing hydraulic cylinder 2, slab turning device 3, upset hydraulic cylinder 4, slab guider 7, guiding hydraulic cylinder 8, upper work safety pin 9, upper work safety pin cylinder 10, slab.
The specific embodiment
Fig. 1-Fig. 2 is a kind of specific embodiment of the present invention.
The present invention includes: hold down gag cylinder 12, siege 13 and table 14 on hold down gag 11, slab on slab Traverse Displacement Unit 1, traversing hydraulic cylinder 2, slab turning device 3, upset hydraulic cylinder 4, slab lowering or hoisting gear 5, lifting hydraulic cylinder 6, slab guider 7, guiding hydraulic cylinder 8, the full pin 9 of upper work, upper work safety pin cylinder 10, slab.Wherein, slab Traverse Displacement Unit 1 is arranged on the track on space for collecting ashes in a stove basis, traversing hydraulic cylinder 2 be arranged on slab Traverse Displacement Unit 1 under, and realize the traverse moving function of slab Traverse Displacement Unit 1 by the stretching motion of traversing hydraulic cylinder 2; Slab turning device 3 is arranged on slab Traverse Displacement Unit 1 top, and upset hydraulic cylinder 4 is arranged on the both sides of slab turning device 3, and realizes the turn over function of slab turning device 3 by upset hydraulic cylinder 4; Slab lowering or hoisting gear 5 is arranged on the two ends of table 14 by the gudgeon of lifting hydraulic cylinder 6, realize the elevating function of slab lowering or hoisting gear 5 by the stretching motion of lifting hydraulic cylinder 6; Slab guider 7 and guiding hydraulic cylinder 8 all are fixed on the below of table 14 crossbeams, and slab guider 7 is connected by spindle with guiding hydraulic cylinder 8; The full pin 9 of upper work and upper work safety pin cylinder 10 are arranged on the below of table 14, between the full pin 9 of upper work and upper work safety pin cylinder 10, by spindle, connect, on slab on hold down gag 11 and slab hold down gag cylinder 12 be arranged on the top of electromagnetic induction heating furnace, on slab, the depression bar of hold down gag 11 is connected by spindle with the cylinder of hold down gag cylinder 12 on slab, siege 13 is arranged on slab lowering or hoisting gear 5, heat in stove for supporting slab, and prevent that the slab lower surface from producing the temperature low spot; Table 14 is arranged on the space for collecting ashes in a stove basis by pre-embedded bolt, for supporting electromagnetic induction heating furnace.
The frame structure of slab Traverse Displacement Unit 1 adopts shaped steel, Plate Welding moulding, wheel diameter: φ 600mm.
The traversing hydraulic cylinder 2 of slab adopts differential cylinder, and its specifications and models are: φ 200/ φ 140 * 1520mm (band built-in linear displacement transducer), quantity: 1.
Upset hydraulic cylinder 4 adopts differential cylinder, and its specifications and models are: φ 200/ φ 140 * 1570mm (band built-in linear displacement transducer), 2 of quantity.
Slab lowering or hoisting gear 5 use shaped steel, Plate Welding moulding, 2 lifting hydraulic cylinders 6 are installed at its two ends, complete that slab enters stove, lifting and down maneuver in the process of coming out of the stove, and complete equipment is arranged on the table framework.
Lifting hydraulic cylinder 6 adopts differential cylinder, and its specifications and models are: φ 200/ φ 140 * 3300mm (band built-in linear displacement transducer), quantity: 2.
Guiding hydraulic cylinder 8 adopts differential cylinder, and its specifications and models are: φ 80/ φ 56 * 480mm (band built-in linear displacement transducer), quantity: 1.
The full pin 9 of upper work is swaged into diameter phi 100mm pin by forged steel, goes up work safety pin cylinder 10 and is connected with being arranged on the siege below by spindle, quantity: 2, be arranged on the below at the two ends of siege 13.
Upper work safety pin cylinder 10 adopts differential cylinders, 2 of quantity, and model is: QGB II-R63 * 300-MS1,2 limit switches of each cylinder two ends configuration, for detection of the insertion of upper work safety pin 9 and the extraction signal that puts in place.
On slab, hold down gag 11, by seamless steel pipe and metal pressure head welding fabrication, is established 3 depression bars altogether, and the interior water flowing of steel pipe is carried out cooling, by spindle, with hold down gag cylinder 12 on slab, is connected, and is arranged on the top of induction furnace.
On slab, hold down gag cylinder 12 adopts differential cylinders, 3 of quantity, and model is: QGB II-R120 * 3300-MS1,2 limit switches of each cylinder two ends configuration, for detection of the lifting of hold down gag on slab 11, the signal that puts in place descends.
Table 14 is by H shaped steel, steel plate, water cooling tube and stainless steel anchoring piece welding forming.
For the control method of a kind of orientation silicon steel electromagnetic induction furnace slab dress, discharging device, its concrete steps are as follows:
1) control method of slab loading furnace process:
A. by roughing mill R1, carry the slab of 1100 ℃ of coming after induction furnace charging roller table location, slab Traverse Displacement Unit 1, through the driving of traversing hydraulic cylinder 2, moves 890mm arrival by home position to the roller-way direction and gets the base position, and the rear traversing hydraulic cylinder 2 that puts in place is locked;
B. slab turning device 3, through the driving of upset hydraulic cylinder 4, is turned to 20 ° by-1 °, and after upset puts in place, upset hydraulic cylinder 4 is locked;
C. slab Traverse Displacement Unit 1, through the driving of traversing hydraulic cylinder 2, moves 890mm arrival home position by getting the base position to the induction furnace direction, and the rear traversing hydraulic cylinder 2 that puts in place is locked;
D. slab lowering or hoisting gear 5 is the next by upper mobile 3085mm arrival through lifting hydraulic cylinder 6 drivings, and the rear lifting hydraulic cylinder 6 that puts in place is locked;
E. slab turning device 3 is through the driving of upset hydraulic cylinder 4, be turned to 90 ° by 20 °, when slab turning device 3 starts 20 ° of positions, slab guider 7 drives mobile 400mm through guiding hydraulic cylinder 8, when slab turning device 3 turn over arm 87.5 ° of positions the time, the common clamping slab of slab guider 7 and slab turning device 3 is turned to 90 ° of vertical base positions by 87.5 ° of positions;
F. on slab, hold down gag 11 hold down gag cylinder 12 on slab drives, and depression bar stretches out 2685mm and compresses slab;
G. lifting hydraulic cylinder 6 drives slab lowering or hoisting gear 5 to promote together with siege 13, when rising to 100mm, siege 13 will hold up on slab turning device 3, meanwhile the slab top contacts with hold down gag on slab 11, on slab, the common clamping slab of hold down gag 11 and siege 13 continues to promote 300mm, after lifting puts in place, on slab, hold down gag cylinder 12 and lifting hydraulic cylinder 6 are locked, complete the once lifting of blank;
H. slab turning device 3, through the driving of upset hydraulic cylinder 4, is turned to 20 ° by-1 °, and slab guider 7 drives through guiding hydraulic cylinder 8, is retracted into home position, and after putting in place, upset hydraulic cylinder 4 and guiding hydraulic cylinder 8 are locked;
I. on slab, the common clamping slab of hold down gag 11 and siege 13 promotes in 2685mm arrival stove, and after putting in place, on slab, hold down gag cylinder 12 and lifting hydraulic cylinder 6 are locked, complete the second lift of blank;
J. the full pin 9 of upper work drives and stretches out 290mm through upper work safety pin cylinder 10, is inserted in the pin-and-hole of slab lowering or hoisting gear 5, and after putting in place, upper work safety pin cylinder 10 is locked, completes whole blank charging process.
2) the slab control method of process of coming out of the stove:
A. when the blank induction furnace heats rear slab and need to come out of the stove, the full pin 9 of upper work drives retraction 290mm through upper work safety pin cylinder 10, and the full pin 9 of upper work is extracted out in the pin-and-hole of slab lowering or hoisting gear 5, and after putting in place, upper work safety pin cylinder 10 is locked;
B. on slab, hold down gag 11 and siege 13 clamp slab decline 2685mm jointly, and after putting in place, on slab, hold down gag cylinder 12 and lifting hydraulic cylinder 6 are locked, complete the once decline of blank;
C. slab turning device 3 is through the driving of upset hydraulic cylinder 4, be turned to 90 ° by 20 °, slab guider 7 drives and stretches out 100mm through guiding hydraulic cylinder 8, and the directive wheel of slab guider 7 contacts with slab, after putting in place, upset hydraulic cylinder 4 and guiding hydraulic cylinder 8 are locked;
When d. on slab, hold down gag 11 and siege 13 clamp slab decline 300mm jointly, siege 13 is put into slab on slab turning device 3, slab lowering or hoisting gear 5 continues decline 100mm under the driving of lifting hydraulic cylinder 6 simultaneously, after putting in place, lifting hydraulic cylinder 6 is locked, on slab, hold down gag 11 hold down gag cylinder 12 on slab drives simultaneously, and depression bar retraction 3085mm gets back to home position;
E. slab turning device 3 and the upset of the common clamping slab of slab guider 7, when slab is turned to 87.5 ° by 90 ° of vertical bases, slab guider 7 arrives the front extreme position of guiding, halt and lead and be retracted into home position, meanwhile, slab turning device 3 is under upset hydraulic cylinder 4 drives, and slab is turned to the fortune base position of 20 °, and the rear upset hydraulic cylinder 4 that puts in place is locked;
F. slab Traverse Displacement Unit 1, through the driving of traversing hydraulic cylinder 2, moves 890mm arrival by home position to the roller-way direction and puts the base position, and the rear traversing hydraulic cylinder 2 that puts in place is locked;
G. slab turning device 3, through the driving of upset hydraulic cylinder 4, is turned in-1 ° of process by 20 °, 0 ° of position, slab is put on the rolling line roller-way, and during to-1 °, upset hydraulic cylinder 4 is locked;
H. slab Traverse Displacement Unit 1, through the driving of traversing hydraulic cylinder 2, moves 890mm arrival home position by putting the base position to the induction furnace direction, after putting in place, completes whole ejection action.
Claims (3)
1. orientation silicon steel electromagnetic induction furnace slab dress, discharging device, it is characterized in that, comprise that slab Traverse Displacement Unit (1), traversing hydraulic cylinder (2), slab turning device (3), upset hydraulic cylinder (4), slab lowering or hoisting gear (5), lifting hydraulic cylinder (6), slab guider (7), guiding hydraulic cylinder (8), upper work sells on (9), upper work safety pin cylinder (10), slab hold down gag cylinder (12), siege (13) and table (14) on hold down gag (11), slab entirely, wherein, slab Traverse Displacement Unit (1) is arranged on the track on space for collecting ashes in a stove basis, traversing hydraulic cylinder (2) be arranged on slab Traverse Displacement Unit (1) under, and realize the traverse moving function of slab Traverse Displacement Unit (1) by the stretching motion of traversing hydraulic cylinder (2), slab turning device (3) is arranged on slab Traverse Displacement Unit (1) top, and upset hydraulic cylinder (4) is arranged on the both sides of slab turning device (3), and realizes the turn over function of slab turning device (3) by upset hydraulic cylinder (4), slab lowering or hoisting gear (5) is arranged on the two ends of table (14) by the gudgeon of lifting hydraulic cylinder (6), by the stretching motion of lifting hydraulic cylinder (6), realize the elevating function of slab lowering or hoisting gear (5), slab guider (7) and guiding hydraulic cylinder (8) all are fixed on the below of table (14) crossbeam, and slab guider (7) is connected by spindle with guiding hydraulic cylinder (8), the below that (9) and upper work safety pin cylinder (10) are arranged on table (14) is sold in upper work entirely, upper work is entirely sold between (9) and upper work safety pin cylinder (10) and is connected by spindle, on hold down gag on slab (11) and slab, hold down gag cylinder (12) is arranged on the top of electromagnetic induction heating furnace, the depression bar of hold down gag on slab (11) is connected by spindle with the cylinder of hold down gag cylinder (12) on slab, siege (13) is arranged on slab lowering or hoisting gear (5), for supporting slab, in stove, heat, and prevent that the slab lower surface from producing the temperature low spot, table (14) is arranged on the space for collecting ashes in a stove basis by pre-embedded bolt, for supporting electromagnetic induction heating furnace.
2. device according to claim 1, is characterized in that, described slab guider (7) arranges 3 directive wheels, and 3 directive wheels are arranged on a driving shaft.
3. the control method of an orientation silicon steel electromagnetic induction furnace slab claimed in claim 1 dress, discharging device, is characterized in that, the concrete steps of control are:
1) control method of slab loading furnace process:
A. by roughing mill R1, carry the slab of 1100 ℃ of coming after induction furnace charging roller table location, slab Traverse Displacement Unit (1) is through the driving of traversing hydraulic cylinder (2), move 890mm arrival by home position to the roller-way direction and get the base position, the rear traversing hydraulic cylinder (2) that puts in place is locked;
B. slab turning device (3), through the driving of upset hydraulic cylinder (4), is turned to 20 ° by-1 °, and after upset puts in place, upset hydraulic cylinder (4) is locked;
C. slab Traverse Displacement Unit (1), through the driving of traversing hydraulic cylinder (2), moves 890mm arrival home position by getting the base position to the induction furnace direction, and the rear traversing hydraulic cylinder (2) that puts in place is locked;
D. slab lowering or hoisting gear (5) is the next by upper mobile 3085mm arrival through lifting hydraulic cylinder (6) driving, and the rear lifting hydraulic cylinder 6 that puts in place is locked;
E. slab turning device (3) is through the driving of upset hydraulic cylinder (4), be turned to 90 ° by 20 °, when slab turning device (3) starts 20 ° of positions, slab guider (7) drives mobile 400mm through guiding hydraulic cylinder (8), when slab turning device (3) turn over arm 87.5 ° of positions the time, slab guider (7) and slab turning device (3) jointly clamp slab and are turned to 90 ° of vertical base positions by 87.5 ° of positions;
F. on slab, hold down gag (11) hold down gag cylinder (12) on slab drives, and depression bar stretches out 2685mm and compresses slab;
G. lifting hydraulic cylinder (6) drives slab lowering or hoisting gear (5) and siege (13) to promote together, when rising to 100mm, siege (13) is by the upper picking-up of slab turning device (3), meanwhile the slab top contacts with hold down gag on slab (11), hold down gag on slab (11) and siege (13) jointly clamp slab and continue to promote 300mm, after lifting puts in place, on slab, hold down gag cylinder (12) and lifting hydraulic cylinder (6) are locked, complete the once lifting of blank;
H. slab turning device (3), through the driving of upset hydraulic cylinder (4), is turned to 20 ° by-1 °, and slab guider (7) drives through guiding hydraulic cylinder (8), is retracted into home position, and after putting in place, upset hydraulic cylinder (4) and guiding hydraulic cylinder (8) are locked;
I. on slab, hold down gag (11) and siege (13) clamp in slab lifting 2685mm arrival stove jointly, and after putting in place, on slab, hold down gag cylinder (12) and lifting hydraulic cylinder 6 are locked, complete the second lift of blank;
J. the upper full pin of work (9) drives and stretches out 290mm through upper work safety pin cylinder (10), is inserted in the pin-and-hole of slab lowering or hoisting gear (5), and after putting in place, upper work safety pin cylinder (10) is locked, completes whole blank charging process;
2) the slab control method of process of coming out of the stove:
A. when the blank induction furnace heats rear slab and need to come out of the stove, upper work is entirely sold (9) and is driven retraction 290mm through upper work safety pin cylinder (10), upper work is sold to (9) entirely and extract out in the pin-and-hole of slab lowering or hoisting gear (5), after putting in place, upper work safety pin cylinder (10) is locked;
B. on slab, hold down gag (11) and siege (13) clamp slab decline 2685mm jointly, and after putting in place, on slab, hold down gag cylinder (12) and lifting hydraulic cylinder (6) are locked, complete the once decline of blank;
C. slab turning device (3) is through the driving of upset hydraulic cylinder (4), be turned to 90 ° by 20 °, slab guider (7) drives and stretches out 100mm through guiding hydraulic cylinder (8), the directive wheel of slab guider (7) contacts with slab, after putting in place, upset hydraulic cylinder (4) and guiding hydraulic cylinder (8) are locked;
When d. on slab, hold down gag (11) and siege (13) clamp slab decline 300mm jointly, siege (13) is put into slab on slab turning device (3), slab lowering or hoisting gear (5) continues decline 100mm under the driving of lifting hydraulic cylinder (6) simultaneously, after putting in place, lifting hydraulic cylinder (6) is locked, on slab, hold down gag (11) hold down gag cylinder (12) on slab drives simultaneously, and depression bar retraction 3085mm gets back to home position;
E. slab turning device (3) and slab guider (7) clamp the slab upset jointly, when slab is turned to 87.5 ° by 90 ° of vertical bases, slab guider (7) arrives the front extreme position of guiding, halt and lead and be retracted into home position, meanwhile, slab turning device (3) is under upset hydraulic cylinder (4) drives, and slab is turned to the fortune base position of 20 °, and the rear upset hydraulic cylinder (4) that puts in place is locked;
F. slab Traverse Displacement Unit (1), through the driving of traversing hydraulic cylinder (2), moves 890mm arrival by home position to the roller-way direction and puts the base position, and the rear traversing hydraulic cylinder (2) that puts in place is locked;
G. slab turning device (3), through the driving of upset hydraulic cylinder (4), is turned in-1 ° of process by 20 °, 0 ° of position, slab is put on the rolling line roller-way, and during to-1 °, upset hydraulic cylinder (4) is locked;
H. slab Traverse Displacement Unit (1), through the driving of traversing hydraulic cylinder (2), moves 890mm arrival home position by putting the base position to the induction furnace direction, after putting in place, completes whole ejection action.
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CN201310357086.9A CN103418621B (en) | 2013-08-15 | 2013-08-15 | Blanking and discharging device for oriented silicon steel electromagnetic induction furnace and control method |
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CN201310357086.9A CN103418621B (en) | 2013-08-15 | 2013-08-15 | Blanking and discharging device for oriented silicon steel electromagnetic induction furnace and control method |
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