CN103412042A - Axle magnetic powder diagnostic machine with image display function - Google Patents
Axle magnetic powder diagnostic machine with image display function Download PDFInfo
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- CN103412042A CN103412042A CN2013103796047A CN201310379604A CN103412042A CN 103412042 A CN103412042 A CN 103412042A CN 2013103796047 A CN2013103796047 A CN 2013103796047A CN 201310379604 A CN201310379604 A CN 201310379604A CN 103412042 A CN103412042 A CN 103412042A
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- magnetic powder
- axle magnetic
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Abstract
The invention provides an axle magnetic powder diagnostic machine with an image display function. The axle magnetic powder diagnostic machine comprises an axle magnetic powder diagnostic machine (1) and an image collecting device (2), wherein the image collecting device (2) comprises a moving mechanism. According to the axle magnetic powder diagnostic machine disclosed by the invention, images with uniform brightness and high resolution are formed as the diagnostic process is performed and the result is obtained, the images can be stored, printed, networked and reappear, and diagnostic workers are liberated from enclosed environments. Standardization, digitization and networking are realized in the axle magnetic powder diagnostic working process and data management.
Description
Technical field
The present invention relates to the metal defect detection technical field, relate in particular to a kind of image and show the axle magnetic powder defectoscope.
Background technology
When bullet train group, the various axletree exposed surface of common passenger-cargo carriage and brake disc are detected a flaw, have several different methods, such as the flaw detection of MPI fluorescent magnetic particles wet method, the people observes under uviol lamp and work in darkroom.This kind equipment, due to whole flaw detection information all by eye-observation and paper record, can't by the flaw detection process and result be reproduced and playback, also have the staff under the environment of sealing, to work and have a strong impact on physical and mental health for a long time.
Summary of the invention
The technical matters that (one) will solve
The technical problem to be solved in the present invention is: how image collecting device is applied to the axle magnetic powder defectoscope, make flaw detection process and result form brightness evenly, the high image of rate respectively, can store, print, network and reproduce playback, by the flaw detection staff from the sealing environment free.Realize the target of axle magnetic powder flaw detection operation process and data management standardization, digitizing, networking.
(2) technical scheme
For addressing the above problem, the invention provides a kind of image and show the axle magnetic powder defectoscope, comprising: axle magnetic powder defectoscope and image collecting device, wherein, described image collecting device comprises travel mechanism.
Preferably, described image collecting device is arranged on described axle magnetic powder defectoscope top or with the radially angled of described axle magnetic powder defectoscope or can vertically move.
Preferably, described image collecting device comprise can be along moving horizontally, the camera of VTOL (vertical take off and landing).
Preferably, described camera can carry out the swing of symmetry angle.
Preferably, described image collecting device comprises light-source system.
(3) beneficial effect
Axle magnetic powder defectoscope of the present invention make flaw detection process and result form brightness evenly, the high image of rate respectively, can store, print, network and reproduce playback, by the staff that detects a flaw from the environment sealed, freeing.Realize axle magnetic powder flaw detection operation process and data management standardization, digitizing, networking.
The accompanying drawing explanation
Fig. 1 (a)～(b) is the image demonstration axle magnetic powder inspecting machine structure schematic diagram according to one embodiment of the present invention;
Fig. 2 be according to one embodiment of the present invention to each position of axletree flaw detection image acquisition schematic diagram.
Embodiment
Below in conjunction with drawings and Examples, the specific embodiment of the present invention is described in further detail.Following examples are used for the present invention is described, but are not used for limiting the scope of the invention.
As shown in Fig. 1 (a)～(b), the image demonstration axle magnetic powder defectoscope according to one embodiment of the present invention, comprise axle magnetic powder defectoscope 1 and image collecting device 2.
Wherein, described image collecting device 2 comprises travel mechanism 4.
Described image collecting device 2 is arranged on described axle magnetic powder defectoscope 1 top; Perhaps, described this image collecting device 2 can be arranged on the radially angled position with described axle magnetic powder defectoscope 1; Perhaps, this image collecting device 2 can vertically move.
Concrete, this image collecting device 2 comprises can be along moving horizontally, the camera 5 of VTOL (vertical take off and landing).
Described camera can also carry out the swing of symmetry angle.
Described image collecting device 2 also comprises light-source system 3.
With reference to figure 2, this image collecting device 2 comprises left compensating groove 10, left axle journal 11, revolver seat 12, the first axle body 13, the second axle body 14, the 3rd axle body 15, the 4th axle body 16, right wheel seat 17, right axle journal 18, the right compensating groove 19 of axletree, the surface image of brake disc.Each part image is after machine is processed as calculated, and the real-time segmentation video shows, so that the operator observes the identification defect.
defectoscope testing process is as follows: Boot → operator input interface → permission to enter the number manually input shaft, year, month, day →Into a self-test on the device display interface material and positioning → → axles simultaneously detected by the encoder axle diameter size → enter the daily performance of the detection sensitivity calibration (device self-test)→ detection of magnetic suspension tank liquid level → detection of UV light irradiance→ circumferential clamping electrodes→Longitudinal magnetization coil closure →Powered magnetization and detect longitudinal magnetization parameter → Open → axle rotating coil→ External trigger signal control system gives real-time exposure image capture various parts →Image processing and real-time dynamic display of various parts of the image → longitudinal magnetization coil closure→Clover demagnetization→Parts reset→Axle blanking→The output print relevant statements→Local area network to upload information→end.Wherein, if the undesired or daily qualification of equipment self-inspection is defective, equipment alarm shutdown; If have defect on the discovery axletree, can position or playback or local amplifying observation image, and can stamp the defect sign; If manually by screen, find that there is crack defect axletree a part, after shutting down, transfer equipment to manual position axletree is stopped the rotation, the operator must enter field review Axle crack defect, is as the criterion with manual review.
The above is only the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the technology of the present invention principle; can also make some improvement and replacement, these improvement and replacement also should be considered as protection scope of the present invention.
Claims (5)
1. an image shows the axle magnetic powder defectoscope, comprising: axle magnetic powder defectoscope (1) and image collecting device (2), it is characterized in that, and described image collecting device (2) comprises travel mechanism (4).
2. image as claimed in claim 1 shows the axle magnetic powder defectoscope, it is characterized in that, described image collecting device (2) is arranged on described axle magnetic powder defectoscope (1) top or with the radially angled of described axle magnetic powder defectoscope (1) or can vertically move.
3. image as claimed in claim 1 or 2 shows the axle magnetic powder defectoscope, it is characterized in that, described image collecting device (2) comprises can be along moving horizontally, the camera (5) of VTOL (vertical take off and landing).
4. image as claimed in claim 3 shows the axle magnetic powder defectoscope, it is characterized in that, described camera can carry out the swing of symmetry angle.
5. image as claimed in claim 1 or 2 shows the axle magnetic powder defectoscope, it is characterized in that, described image collecting device (2) comprises light-source system (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013103796047A CN103412042A (en) | 2013-08-27 | 2013-08-27 | Axle magnetic powder diagnostic machine with image display function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013103796047A CN103412042A (en) | 2013-08-27 | 2013-08-27 | Axle magnetic powder diagnostic machine with image display function |
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| Publication Number | Publication Date |
|---|---|
| CN103412042A true CN103412042A (en) | 2013-11-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013103796047A Pending CN103412042A (en) | 2013-08-27 | 2013-08-27 | Axle magnetic powder diagnostic machine with image display function |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107132272A (en) * | 2017-06-08 | 2017-09-05 | 南京理工大学 | The fluorescentmagnetic particle(powder) surface defect image-forming detecting system of many many form workpieces of size |
| CN108844965A (en) * | 2018-07-04 | 2018-11-20 | 武汉黎赛科技有限责任公司 | Defect image acquires display system, method, apparatus, computer and storage medium |
| CN109187734A (en) * | 2018-09-20 | 2019-01-11 | 西安拓锋机电科技有限公司 | Long-range control magnetic powder flaw detector |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2723993Y (en) * | 2004-08-05 | 2005-09-07 | 张玉科 | Automatic image identification magnetic powder flaw detector for train wheel shaft |
| CN201689065U (en) * | 2010-06-03 | 2010-12-29 | 江苏赛福探伤设备制造有限公司 | Real-time automatic imaging system for fluorescent magnetic powder detection of train wheel pair |
| CN102183578A (en) * | 2010-07-26 | 2011-09-14 | 北京聚龙科技发展有限公司 | Wheel set fluorescent magnetic powder flaw detector |
| CN103063739A (en) * | 2012-12-21 | 2013-04-24 | 射阳县无损检测技术研究所 | Automatic image acquiring magnetic particle flaw detector for train axles |
-
2013
- 2013-08-27 CN CN2013103796047A patent/CN103412042A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2723993Y (en) * | 2004-08-05 | 2005-09-07 | 张玉科 | Automatic image identification magnetic powder flaw detector for train wheel shaft |
| CN201689065U (en) * | 2010-06-03 | 2010-12-29 | 江苏赛福探伤设备制造有限公司 | Real-time automatic imaging system for fluorescent magnetic powder detection of train wheel pair |
| CN102183578A (en) * | 2010-07-26 | 2011-09-14 | 北京聚龙科技发展有限公司 | Wheel set fluorescent magnetic powder flaw detector |
| CN103063739A (en) * | 2012-12-21 | 2013-04-24 | 射阳县无损检测技术研究所 | Automatic image acquiring magnetic particle flaw detector for train axles |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107132272A (en) * | 2017-06-08 | 2017-09-05 | 南京理工大学 | The fluorescentmagnetic particle(powder) surface defect image-forming detecting system of many many form workpieces of size |
| CN108844965A (en) * | 2018-07-04 | 2018-11-20 | 武汉黎赛科技有限责任公司 | Defect image acquires display system, method, apparatus, computer and storage medium |
| CN109187734A (en) * | 2018-09-20 | 2019-01-11 | 西安拓锋机电科技有限公司 | Long-range control magnetic powder flaw detector |
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Application publication date: 20131127 |