CN103411431A - Blackbody components, energy-saving kiln and energy conservation method - Google Patents

Blackbody components, energy-saving kiln and energy conservation method Download PDF

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Publication number
CN103411431A
CN103411431A CN2013103107788A CN201310310778A CN103411431A CN 103411431 A CN103411431 A CN 103411431A CN 2013103107788 A CN2013103107788 A CN 2013103107788A CN 201310310778 A CN201310310778 A CN 201310310778A CN 103411431 A CN103411431 A CN 103411431A
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China
Prior art keywords
energy
blackbody
furnace
saving
blackbody element
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Pending
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CN2013103107788A
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Chinese (zh)
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魏玉文
李治岷
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Chengdu Xihua Industrial Furnace Energy Saving Technology Co., Ltd.
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SHIHEZI XIHUA ENERGY SAVING TECHNOLOGY Co Ltd
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Priority to CN2013103107788A priority Critical patent/CN103411431A/en
Publication of CN103411431A publication Critical patent/CN103411431A/en
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Abstract

The invention provides blackbody components, an energy-saving kiln and an energy conservation method which adopt the blackbody components. The energy-saving kiln comprises a kiln wall and blackbody components, wherein the blackbody components are hollow, and one ends of the blackbody components are opened ends, which point to the center of a hearth, and the other ends of the blackbody components are mounted on the kiln wall; the axes of the blackbody components/ the end surfaces of the opened ends form acute angles with the mounting faces of mounting ends, so that the normal of the end surfaces of the opened ends face a heated workpiece in the kiln. The energy-saving kiln has the advantages of good energy conservation effect, quickness in mounting and the like, and can be widely applied to energy conservation reconstruction of kilns.

Description

Blackbody element and energy-saving furnace, power-economizing method
Technical field
The present invention relates to stove, particularly Blackbody element and apply energy-saving furnace and the power-economizing method of this Blackbody element.
Background technology
Heat transfer theory and a large amount of Engineering Projects prove, the black matrix technology can improve the emissivity of burner hearth and the radiant heat transfer of strengthening furnace wall, is efficient furnace energy-saving technology.
Fig. 1 has schematically provided the mounting means sketch of Blackbody element in the prior art, as shown in Figure 1, by bonding agent, described Blackbody element 11 is bonded on furnace wall to 41, and the axis of each Blackbody element is perpendicular to installed surface.This mounting means has problems, as:
1, each Blackbody element can be regarded one as from open side to extraradial strengthening radiation source, the intense radiation power direction of tradition blackbody radiation source is identical with the black matrix axis, therefore above-mentioned mounting means can not guarantee Blackbody element 11 intense radiation power direction all facing to heated parts 31, cause energy-saving effect poor.
2, each Blackbody element is installed separately, and quantities is large, installation effectiveness is low.
Summary of the invention
In order to solve the deficiency in above-mentioned prior art scheme, the invention provides a kind of Blackbody element and apply the energy-saving furnace of this Blackbody element, thereby realized good energy-conserving effect, goal of the invention quick for installation.
The objective of the invention is to be achieved through the following technical solutions:
A kind of Blackbody element, described Blackbody element inner hollow, an end opening wherein, the other end is installation end; Between the installed surface of the axis of described Blackbody element or the end face of openend and installation end, keep tilting.
According to above-mentioned Blackbody element, alternatively, the installation end of at least two described Blackbody elements is bound up.
A kind of energy-saving furnace, described energy-saving furnace comprises furnace wall; Described energy-saving furnace further comprises:
Blackbody element, the inner hollow of described Blackbody element, an end that points to burner hearth central authorities is opening, the other end is arranged on described furnace wall; Maintenance between the installed surface of the axis of described Blackbody element or the end face of openend and installation end is tilted, and makes the normal of the end face of described openend face toward the heated parts in stove.
According to above-mentioned energy-saving furnace, alternatively, the installation end of at least two described Blackbody elements is bound up.
According to above-mentioned energy-saving furnace, preferably, described at least two is 4 or 6.
According to above-mentioned energy-saving furnace, alternatively, described furnace wall is level or vertical or tilts.
The present invention also provides a kind of furnace energy-saving method of good energy-conserving effect, and this goal of the invention is achieved through the following technical solutions:
A kind of furnace energy-saving method, described furnace energy-saving method comprises the following steps:
(A1) process Blackbody element, described Blackbody element inner hollow, at least one end is opening;
(A2) described Blackbody element is arranged on furnace wall, an end that points to heated parts is opening;
Maintenance between the installed surface of the axis of described Blackbody element or the end face of openend and installation end is tilted, and makes the normal of the end face of described openend face toward the heated parts in stove.
According to above-mentioned furnace energy-saving method, alternatively, in described step (A1), the installation end of at least two described Blackbody elements is bound up;
In described step (A2), the Blackbody element be bound up is arranged on described furnace wall.
According to above-mentioned furnace energy-saving method, preferably, described at least two is 4 or 6.
According to above-mentioned furnace energy-saving method, alternatively, described furnace wall is level or vertical or tilts.
Compared with prior art, the beneficial effect that has of the present invention is:
1, the mounting means that (Blackbody element axis or openend end face) favours installed surface has creatively been proposed, make the heat ray of Blackbody element emission concentrate facing to heated parts, thereby solved the poor technical barrier of energy-saving effect in the prior art, greatly improved energy-saving effect;
2, Blackbody element is bound up, has reduced Blackbody element installing engineering amount, quick for installation, efficiency is high.
The accompanying drawing explanation
With reference to accompanying drawing, disclosure of the present invention will be easier to understand.Those skilled in the art easily are understood that: these accompanying drawings are only be used to illustrating technical scheme of the present invention, and not are intended to protection scope of the present invention is construed as limiting.In figure:
Fig. 1 is the installation sketch according to Blackbody element in prior art;
Fig. 2 is the structure diagram according to the energy-saving furnace of the embodiment of the present invention 1;
Fig. 3 is the diagrammatic cross-sectional view of installing according to the Blackbody element of the embodiment of the present invention 1;
Fig. 4 is the flow chart according to the furnace energy-saving method of the embodiment of the present invention 1;
Fig. 5 is the structure diagram according to the energy-saving furnace of the embodiment of the present invention 2;
Fig. 6 is the diagrammatic cross-sectional view of installing according to the Blackbody element of the embodiment of the present invention 2.
The specific embodiment
Fig. 2-6 and following declarative description optional embodiment of the present invention with instruction those skilled in the art, how to implement and to reproduce the present invention.In order to instruct technical solution of the present invention, simplified or omitted some conventional aspects.Those skilled in the art should understand that the modification that is derived from these embodiments or replace will be within the scope of the invention.Those skilled in the art should understand that following characteristics can combine to form a plurality of modification of the present invention in every way.Thus, the present invention is not limited to following optional embodiment, and only by claim and their equivalent, is limited.
Embodiment 1:
Fig. 2 has schematically provided the structure diagram of the energy-saving furnace of the embodiment of the present invention, and as shown in Figure 2, described energy-saving furnace comprises:
Furnace wall 41, described furnace wall 41 surrounds burner hearth 21, and the structure of described furnace wall 41, material are the state of the art, do not repeat them here.Heated parts 31 is in described burner hearth 21, occupies segment space.There are horizontal plane and vertical plane in described furnace wall 41;
Blackbody element 11, the inner hollow of described Blackbody element 11, an end that points to burner hearth central authorities is opening, other end sealing, this blind end (being installation end) is arranged on described furnace wall 41, keeps tilting between the installed surface of the axis of Blackbody element or the end face of openend and installation end;
Fig. 3 has schematically provided the diagrammatic cross-sectional view that Blackbody element is installed, as shown in Figure 3, the angle of the axis of part Blackbody element 11 and installed surface (being the contact-making surface of Blackbody element blind end and furnace wall) is acute angle, between the end face of the openend of part Blackbody element and installed surface, keep, thereby make normal at the end face of the openend of the described Blackbody element 11 of installed position facing to described heated parts 31;
Fig. 4 has schematically provided the flow chart of the furnace energy-saving method of the embodiment of the present invention, and as shown in Figure 4, described furnace energy-saving method comprises the following steps:
(A1) process Blackbody element, described Blackbody element inner hollow, at least one end is opening;
(A2) described Blackbody element is arranged on furnace wall, an end that points to heated parts is opening;
Angle between the axis of part Blackbody element and the installed surface of installation end is acute angle, between the end face of the openend of part Blackbody element and installed surface, keep tilting, thereby make the normal of end face of openend of described Blackbody element 11 facing to described heated parts 31, as shown in Figure 2.
The benefit reached according to energy-saving furnace and the power-economizing method of the present embodiment 1 is: the inclined design of Blackbody element axis and openend end face and installed surface, and make the heat ray of Blackbody element emission facing to the heated parts in burner hearth, improved energy-saving effect.
Embodiment 2:
Fig. 5 has schematically provided the structure diagram of the energy-saving furnace of the embodiment of the present invention, and as shown in Figure 5, described energy-saving furnace comprises:
Furnace wall 41, described furnace wall 41 surrounds burner hearth 21, and the structure of described furnace wall 41, material are the state of the art, do not repeat them here.Heated parts 31 is in described burner hearth 21, occupies segment space.There are horizontal plane and vertical plane in described furnace wall 41;
Blackbody element 11, the inner hollow of described Blackbody element 11, an end that points to burner hearth 21 central authorities is opening, other end sealing, this blind end is arranged on described furnace wall 41.
Fig. 6 has schematically provided the installation diagrammatic cross-sectional view of the Blackbody element of the embodiment of the present invention, as shown in Figure 6, the installation end of at least two (as 4,6 or 9 etc.) Blackbody elements 11 is bound up, and be arranged on described furnace wall 41, the angle of the axis of described Blackbody element 11 and installed surface (being the contact-making surface of Blackbody element and furnace wall) is acute angle, makes the normal of end face of openend of Blackbody element facing to described heated parts 31;
The furnace energy-saving method of the embodiment of the present invention, described furnace energy-saving method comprises the following steps:
(A1) process Blackbody element, described Blackbody element inner hollow, at least one end is opening;
The installation end of at least two described Blackbody elements is bound up, and the present embodiment is that 4 Blackbody elements are bound up;
The Blackbody element that (A2) will be bound up is arranged on furnace wall, and an end that points to heated parts is opening;
Angle between the axis of described Blackbody element and the installed surface of installation end is acute angle, makes the normal of the end face of described Blackbody element openend face toward the heated parts in stove, as shown in Figure 5.
The benefit reached according to energy-saving furnace and the power-economizing method of the present embodiment 2 is: the inclined design of Blackbody element axis and installed surface, and make the heat ray of Blackbody element emission facing to the heated parts in burner hearth, improved energy-saving effect.Simultaneously, the installation end of at least two Blackbody elements is bound up, has reduced Blackbody element installing engineering amount, quick for installation.

Claims (10)

1. Blackbody element, described Blackbody element inner hollow, an end opening wherein, the other end is installation end; It is characterized in that: keep tilting between the installed surface of the axis of described Blackbody element or the end face of openend and installation end.
2. Blackbody element according to claim 1, it is characterized in that: the installation end of at least two described Blackbody elements is bound up.
3. energy-saving furnace, described energy-saving furnace comprises furnace wall; It is characterized in that: described energy-saving furnace further comprises:
Blackbody element, the inner hollow of described Blackbody element, an end that points to burner hearth central authorities is opening, the other end is arranged on described furnace wall; Maintenance between the installed surface of the axis of described Blackbody element or the end face of openend and installation end is tilted, and makes the normal of the end face of described openend face toward the heated parts in stove.
4. energy-saving furnace according to claim 3, it is characterized in that: the installation end of at least two described Blackbody elements is bound up.
5. energy-saving furnace according to claim 4, it is characterized in that: described at least two is 4 or 6.
6. energy-saving furnace according to claim 3 is characterized in that: described furnace wall is level or vertical or tilts.
7. furnace energy-saving method, described furnace energy-saving method comprises the following steps:
(A1) process Blackbody element, described Blackbody element inner hollow, at least one end is opening;
(A2) described Blackbody element is arranged on furnace wall, an end that points to heated parts is opening;
Maintenance between the installed surface of the axis of described Blackbody element or the end face of openend and installation end is tilted, and makes the normal of the end face of described openend face toward the heated parts in stove.
8. furnace energy-saving method according to claim 7, it is characterized in that: in described step (A1), the installation end of at least two described Blackbody elements is bound up;
In described step (A2), the Blackbody element be bound up is arranged on described furnace wall.
9. furnace energy-saving method according to claim 8, it is characterized in that: described at least two is 4 or 6.
10. furnace energy-saving method according to claim 7 is characterized in that: described furnace wall is level or vertical or tilts.
CN2013103107788A 2013-07-16 2013-07-16 Blackbody components, energy-saving kiln and energy conservation method Pending CN103411431A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103557707A (en) * 2013-11-28 2014-02-05 石河子市西华节能技术有限公司 Mounting method of black body element
CN106524766A (en) * 2016-12-30 2017-03-22 魏玉文 Ceramic kiln standard black body group patch and pavement method thereof
CN110081711A (en) * 2019-04-22 2019-08-02 东北大学 A kind of double circular table black body radiation energy saving components and its preparation, application method

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08210782A (en) * 1995-02-06 1996-08-20 Ishikawajima Harima Heavy Ind Co Ltd Heating furnace
CN1548912A (en) * 2003-05-08 2004-11-24 李治岷 Blackbody furnace-producing material and heating furnace
CN201050938Y (en) * 2007-04-27 2008-04-23 四川君立投资集团有限责任公司 Heating furnace kiln installed with industrial standard blackbody
CN202254823U (en) * 2011-06-13 2012-05-30 王士敏 High-absorption rate open hole cavity-formed refractory brick
CN202350519U (en) * 2011-12-14 2012-07-25 郭旭东 Heat transfer component of industrial furnace
CN103090677A (en) * 2013-01-25 2013-05-08 浙江西华节能技术有限公司 Energy-saving furnace and energy saving method thereof

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08210782A (en) * 1995-02-06 1996-08-20 Ishikawajima Harima Heavy Ind Co Ltd Heating furnace
CN1548912A (en) * 2003-05-08 2004-11-24 李治岷 Blackbody furnace-producing material and heating furnace
CN201050938Y (en) * 2007-04-27 2008-04-23 四川君立投资集团有限责任公司 Heating furnace kiln installed with industrial standard blackbody
CN202254823U (en) * 2011-06-13 2012-05-30 王士敏 High-absorption rate open hole cavity-formed refractory brick
CN202350519U (en) * 2011-12-14 2012-07-25 郭旭东 Heat transfer component of industrial furnace
CN103090677A (en) * 2013-01-25 2013-05-08 浙江西华节能技术有限公司 Energy-saving furnace and energy saving method thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103557707A (en) * 2013-11-28 2014-02-05 石河子市西华节能技术有限公司 Mounting method of black body element
CN106524766A (en) * 2016-12-30 2017-03-22 魏玉文 Ceramic kiln standard black body group patch and pavement method thereof
CN106524766B (en) * 2016-12-30 2019-12-24 魏玉文 Ceramic firing kiln quasi-blackbody group patch and paving method thereof
CN110081711A (en) * 2019-04-22 2019-08-02 东北大学 A kind of double circular table black body radiation energy saving components and its preparation, application method

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Address after: 610039, No. 4, unit 11, 6, Xihua University, Jinniu District, Chengdu, Sichuan

Applicant after: Chengdu Xihua Industrial Furnace Energy Saving Technology Co., Ltd.

Address before: 832000, No. four, No. 27-2 East Road, Shihezi Development Zone, the Xinjiang Uygur Autonomous Region

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Application publication date: 20131127