CN103408052A - Decomposition method of ardealite - Google Patents

Decomposition method of ardealite Download PDF

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CN103408052A
CN103408052A CN2013103156286A CN201310315628A CN103408052A CN 103408052 A CN103408052 A CN 103408052A CN 2013103156286 A CN2013103156286 A CN 2013103156286A CN 201310315628 A CN201310315628 A CN 201310315628A CN 103408052 A CN103408052 A CN 103408052A
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phosphogypsum
ardealite
gas
decomposition
production
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CN103408052B (en
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马丽萍
闫贝
谢龙贵
资泽城
马俊
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Kunming University of Science and Technology
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Abstract

The invention discloses a decomposition method of ardealite, which belongs to the technical field of phosphorus chemical treatment. According to the method, in the process of the production of sulphuric acid and the co-production of cement clinker from ardealite, CO gas is used as a reducer, and the ardealite is dipped in a ferric salt solution; Fe element is used as a catalyst to lower the decomposition temperature of the ardealite to be 600-650 DEG C; therefore, the energy consumption and the production cost are greatly lowered, meanwhile, the productivity of CaO is improved, the production of CaS is inhibited, and raw materials of SO2 gas for preparing sulfuric acid, and CaO for producing cement are obtained.

Description

A kind of decomposition method of phosphogypsum
Technical field
The present invention relates to a kind of decomposition method of phosphogypsum, belong to the phosphorous chemical industry processing technology field.
Background technology
Phosphoric acid is as a kind of important intermediates, be widely used in chemical fertilizer, glass, pottery, weaving, the industries such as food, along with developing of phosphorus chemical industry, developing rapidly along with high concentration phosphorus composite fertilizer industry particularly, the byproduct phosphogypsum of Wet Processes of Phosphoric Acid produces in a large number and stores up as a kind of industrial residue, in May, 2006, by phosphogypsum qualitative be Hazardous wastes, storing up in a large number of phosphogypsum not only needs to expend a large amount of manpowers, material resources and financial resources, and environment is had to larger potential hazard, although the resource utilization approach of phosphogypsum is a lot, but due to China's plaster of paris aboundresources, the resource technology development of phosphogypsum relatively lags behind, the comprehensive utilization ratio of phosphogypsum is not high, in the face of current phosphogypsum is stored up the massive losses economically that brings and the immense pressure of Environment Protection Policy in a large number, can the extensive recycling that realize phosphogypsum have become the key that can whole industry realize sustainable development.
Sulfuric acid is as a kind of important industrial chemicals, it is the raw material production that combines with sulphur, sulfurous iron ore and coloured smoke, but China's sulphur relative inadequacy of resources, external interdependency is too high, in phosphogypsum, containing a large amount of element sulphurs, is the potential sulphur resource of a kind of very tool, and decomposing ardealite producing sulfuric acid and jointly cement technology processed is ripe day by day, not only can consume on a large scale phosphogypsum to alleviate the pressure of Phosphate Fertilizer Industry, and its sulfuric acid product can be back to phosphoric acid production.
Although decomposing ardealite producing sulfuric acid and jointly cement technology processed can be realized the Sustainable development of phosphatic fertilizer company, but not yet can promote on a large scale up to now, one of them important reason is exactly that the decomposition temperature of phosphogypsum is high, energy consumption is large, direct economic benefit is not obvious, therefore, how to reduce ardealite decomposition temperature and become the important research direction.
Patent application CN101357773 discloses a kind of method that reduces ardealite decomposition temperature, respectively by gaseous reducing agent CO, H 2S, Gu the powder such as solid reductant flyash, coal gangue and gas-solid, solid-complex reducing agent add decomposing ardealite as admixture, control two atmosphere reactions, to reach, reduce ardealite decomposition temperature and guarantee high rate of decomposition and desulfurization degree, make ardealite decomposition temperature≤1000 ℃, rate of decomposition>=95%, the stable SO that reclaims 2Resource.
Patent application CN101462699 discloses a kind of method of decomposing phosphogypsum by high-sulphur coal catalytic reduction, in phosphogypsum reduction decomposition process, with high sulphur coal, make reductive agent, add catalyzer the decomposition temperature of phosphogypsum can be reduced to 800-1050 ℃, reduce ardealite decomposition temperature 100-200 ℃, reach energy-saving and cost-reducing purpose, simultaneously, the CaO generated can be used as the raw material of producing high grade cement, and the SO generated 2Can be used as raw gas of sulfuric acid processed.
Patent of invention CN1775660A discloses a kind of production method of utilizing the phosphogypsum slag extracting sulfuric acid, phosphogypsum and coal are mixed to join to decomposing furnace by weight the ratio of 1:0.15-1:0.35,800 ℃ of-1200 ℃ of lower roastings, make CaS and obtain H through replacement(metathesis)reaction 2S, then absorb and obtain the plumbous oxide product with plumbous oxide, then the roasting of gained lead sulfide is made to SO 2For gas washing in SA production.
Patent of invention CN1724338A discloses a kind ofly take phosphogypsum and is the method for raw material production industrial sulphuric acid, and the reduction carbon that the method is phosphogypsum 20% by phosphogypsum and quality is mixed to join in the fluidizing furnace of 1000 ℃-1100 ℃ and calcines, and obtains containing SO 2Furnace gas, through dedusting, cooling, double conversion double absorption technique compound probability sulfuric acid.
At present, the report of seeing take phosphogypsum as the patent of waste sulfuric acid adopts the solid reductant coal more, exist and mix inhomogeneously, be prone to reaction dead angle consumption large, and temperature of reaction is higher, how 1000 ℃ and more than, energy consumption and cost are higher.
Summary of the invention
The object of the present invention is to provide a kind of decomposition method of phosphogypsum, the method be take CO and is reducing gas, coordinates the use of Fe series catalysts, the decomposition temperature of phosphogypsum is reduced, reduce energy consumption, improve simultaneously the rate of decomposition of phosphogypsum, the method realizes by following steps:
1, by phosphogypsum natural air drying, fragmentation, grinding, screening, obtaining granularity is 100-120 purpose phosphogypsum powder
2, the phosphogypsum powder just obtained in step (1) is immersed in the ferric salt solution that concentration is 0.1mol/L-1.0mol/L, stirs 8-12h, takes out filter residue after filtering, at the temperature of 100 ℃-120 ℃, dry 1h-2h, after removing free water, obtain pretreated phosphogypsum;
3, by the temperature lower calcination 30min-60min of the phosphogypsum of pretreated phosphogypsum at 600 ℃-650 ℃, the gas flow rate of 10ml/min-15ml/min of take simultaneously passes into purity and is the CO gas more than 90%, in reaction process, collect tail gas, treat rate of decomposition and the sulfurated lime content of apparatus cools taking-up residue analysis phosphogypsum.
Phosphogypsum raw material of the present invention is produced solid waste by Wet Processes of Phosphoric Acid, and its main component is as shown in table 1;
Table 1: the mass percent of phosphogypsum raw material main ingredient
Adopt the CO reducing and decomposing phosphogypsum, primary product is CaO and SO 2, reaction mechanism is as follows:
CaSO 4(s) + CO(g) = CaO(s) + SO 2(g) + CO 2(g) (1)
CaSO 4(s) + 4CO(g) = CaS(s) + 4CO 2(g) (2)
CaO(s)+ SiO 2(g) = CaSiO 3(s) (3)
CaSO 4(s) + 3CaS(s)= CaO (s)+ 4S(s) (4)
2CaS(s) +SO 2(g) = 2CaO(s) + 3S(s) (5)
Due to the phosphogypsum complicated component, the decomposition reaction mechanism complexity, thermal decomposition process has that caloric receptivity is large, decomposition temperature is high, require the characteristics such as weak reducing atmosphere, the decomposition that the introducing of trivalent iron salt can be phosphogypsum provides a new response path, reduce the activation energy of reaction, thereby greatly reduce the decomposition reaction temperature, reduce energy consumption.
Beneficial effect of the present invention:
(1) technique of the present invention is simple, and phosphogypsum and catalyst mix are even, and ardealite decomposition temperature is 600 ℃-650 ℃, has reduced energy consumption, and production cost is greatly reduced;
(2) the decomposing ardealite rate after the ferric salt solution dipping can have higher CaO transformation efficiency simultaneously up to 99%, and effectively suppresses the generation of CaS, when processing dangerous solid waste phosphogypsum, has obtained the SO that can be used for preparing sulfuric acid 2The raw materials of Ca O of gas and production cement, the production cost of reduction phosphogypsum producing sulfuric acid and jointly cement processed;
(3) the Fe element is common transition element, cheap and easy to get, and consumption is few, and the efficient catalytic effect is not only played in the introducing of Fe element, reduce ardealite decomposition temperature, and consumption is few, and the final product of decomposition can be directly as high quality cement clinker.
Embodiment
Below in conjunction with embodiment, the present invention is done further full and clearly, but protection domain of the present invention is not limited to described content.
Embodiment 1
(1) by phosphogypsum natural air drying, fragmentation, grinding, cross 100 mesh sieves, obtaining granularity is 100 purpose phosphogypsum powder, and 50g phosphogypsum powder be impregnated in to 0.1mol/L FeCl 3In solution, when the phosphogypsum powder is that pasty state gets final product, magnetic agitation 12h, get filter residue after filtration, be placed in the baking oven of 120 ℃, and dry 1h, after removing free water, obtains pretreated phosphogypsum;
(2) get pretreated phosphogypsum 20g under 600 ℃, calcining 60min, the gas flow rate of 10ml/min of take simultaneously pass into the CO gas of purity as 99%, and with flue gas analyzing apparatus Real-Time Monitoring SO 2Concentration, after question response completes, naturally cool to room temperature, with S in the iodometric determination residue 2-Then content calculate the calcium sulfate in residue, the amount of sulfurated lime according to stoichiometry, according to following calculation formula:
Figure DEST_PATH_IMAGE003
Calculating by analysis the decomposing ardealite rate is 94.5%, and in residue, sulfurated lime content is 50.2%, and calcium oxide content is 19.3%.
Embodiment 2
(1) by phosphogypsum natural air drying, fragmentation, grinding, cross 110 mesh sieves, obtaining granularity is 110 purpose phosphogypsum powder, and 50g phosphogypsum powder be impregnated in to 1.0 mol/L Fe 2(SO 4) 3In solution, when the phosphogypsum powder is that pasty state gets final product, magnetic agitation 10h, get filter residue after filtration, be placed in the baking oven of 110 ℃, and dry 1.5h, after removing free water, obtains pretreated phosphogypsum;
(2) get pretreated phosphogypsum 25g under 620 ℃, calcining 45min, the gas flow rate of 13ml/min of take simultaneously pass into the CO gas of purity as 99.9%, and with flue gas analyzing apparatus Real-Time Monitoring SO 2Concentration, after question response completes, naturally cool to room temperature, with S in the iodometric determination residue 2-Then content calculate the calcium sulfate in residue, the amount of sulfurated lime according to stoichiometry, according to following calculation formula:
Figure 46156DEST_PATH_IMAGE003
Calculating by analysis the decomposing ardealite rate is 99.1%, and in residue, sulfurated lime content is 42.1%, and calcium oxide content is 25.8%.
Embodiment 3
(1) by phosphogypsum natural air drying, fragmentation, grinding, cross 120 mesh sieves, obtaining granularity is 120 purpose phosphogypsum powder, and 50g phosphogypsum powder be impregnated in to 0.3mol/L Fe (NO 3) 3In solution, when the phosphogypsum powder is that pasty state can stop, magnetic agitation 8h, get filter residue after filtration, be placed in the baking oven of 100 ℃, and dry 2h, after removing free water, obtains pretreated phosphogypsum;
(2) get pretreated phosphogypsum 21g under 650 ℃, calcining 30min, the gas flow rate of 15ml/min of take simultaneously pass into the CO gas of purity as 90%, and with flue gas analyzing apparatus Real-Time Monitoring SO 2Concentration, after question response completes, naturally cool to room temperature, with S in the iodometric determination residue 2-Then content calculate the calcium sulfate in residue, the amount of sulfurated lime according to stoichiometry, according to following calculation formula:
Figure 40788DEST_PATH_IMAGE003
Calculating by analysis the decomposing ardealite rate is 97%, and in residue, sulfurated lime content is 47.1%, and calcium oxide content is 20.5%.
Embodiment 4 (simultaneous test)
(1) by phosphogypsum phosphorus natural air drying, fragmentation, grinding, cross the accurate mole sieve of 100 targets, obtaining granularity is 100 purpose phosphogypsum powder, is placed in the dry 1h of baking oven of 120 ℃, except free water;
(2) get phosphogypsum 25g under 900 ℃, calcining 45min, the gas flow rate of 12ml/min of take simultaneously pass into the CO gas of purity as 99%, and with flue gas analyzing apparatus Real-Time Monitoring SO 2Concentration, after question response completes, naturally cool to room temperature, with S in the iodometric determination residue 2-Then content calculate the calcium sulfate in residue, the amount of sulfurated lime according to stoichiometry, according to following calculation formula:
Figure 230461DEST_PATH_IMAGE003
Calculating by analysis the decomposing ardealite rate is 90%, and in residue, sulfurated lime content is 52.5%, and calcium oxide content is 6.8%.

Claims (1)

1. the decomposition method of a phosphogypsum is characterized in that through following steps:
(1) by phosphogypsum natural air drying, fragmentation, grinding, screening, obtaining granularity is 100-120 purpose phosphogypsum powder;
(2) the phosphogypsum powder just obtained in step (1) is immersed in the ferric salt solution that concentration is 0.1mol/L-1.0mol/L, stirs 8h-12h, takes out filter residue after filtering, at the temperature of 100 ℃-120 ℃, dry 1h-2h, after removing free water, obtain pretreated phosphogypsum;
(3) by the temperature lower calcination 30min-60min of the phosphogypsum of pretreated phosphogypsum at 600 ℃-650 ℃, the gas flow rate of 10ml/min-15ml/min of take simultaneously passes into purity and is the CO gas more than 90%, in reaction process, collect tail gas, treat rate of decomposition and the sulfurated lime content of apparatus cools taking-up residue analysis phosphogypsum.
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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103864023A (en) * 2014-03-11 2014-06-18 昆明理工大学 Method for reducing and decomposing ardealite by using ardealite carbonatation tail gas
CN104724678A (en) * 2015-02-27 2015-06-24 四川大学 Method for fluidized catalytic decomposition of gypsum
CN109573956A (en) * 2018-12-18 2019-04-05 武汉科技大学 A kind of utilization method of waste tire powder
CN112191240A (en) * 2020-09-16 2021-01-08 福泉环保城发展有限公司 Industrial phosphogypsum waste treatment method
CN113976099A (en) * 2021-11-23 2022-01-28 山东交通学院 Calcium oxide-loaded porous alkaline carbon material with magnetic performance, and preparation method and application thereof
CN114229877A (en) * 2022-01-04 2022-03-25 西南科技大学 Method for decomposing phosphogypsum at low temperature
WO2022237528A1 (en) * 2021-05-10 2022-11-17 山东大学 Quicklime preparation process and system based on carbon emission reduction
CN115677241A (en) * 2022-11-11 2023-02-03 宜都兴发化工有限公司 Method for decomposing molten liquid and solid phase by phosphogypsum multistage method

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1203833A (en) * 1998-05-06 1999-01-06 中国科学院生态环境研究中心 Method for reduction of desulfurized waste residue, phosphogypsum or natural gypsum
CN1775660A (en) * 2005-11-18 2006-05-24 四川省犍为明丰化工有限公司 Method for producing sulfuric acid utilizing phosphogypsum slag
CN101357773A (en) * 2008-09-12 2009-02-04 昆明理工大学 Method for reducing ardealite decomposition temperature

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1203833A (en) * 1998-05-06 1999-01-06 中国科学院生态环境研究中心 Method for reduction of desulfurized waste residue, phosphogypsum or natural gypsum
CN1775660A (en) * 2005-11-18 2006-05-24 四川省犍为明丰化工有限公司 Method for producing sulfuric acid utilizing phosphogypsum slag
CN101357773A (en) * 2008-09-12 2009-02-04 昆明理工大学 Method for reducing ardealite decomposition temperature

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103864023B (en) * 2014-03-11 2016-08-24 昆明理工大学 A kind of method of ardealite carbonating tail gas reducing and decomposing phosphogypsum
CN103864023A (en) * 2014-03-11 2014-06-18 昆明理工大学 Method for reducing and decomposing ardealite by using ardealite carbonatation tail gas
CN104724678A (en) * 2015-02-27 2015-06-24 四川大学 Method for fluidized catalytic decomposition of gypsum
CN104724678B (en) * 2015-02-27 2018-07-06 四川大学 A kind of method of fluid catalytic decomposing gypsum
CN109573956B (en) * 2018-12-18 2022-04-26 武汉科技大学 Method for utilizing waste tire powder
CN109573956A (en) * 2018-12-18 2019-04-05 武汉科技大学 A kind of utilization method of waste tire powder
CN112191240A (en) * 2020-09-16 2021-01-08 福泉环保城发展有限公司 Industrial phosphogypsum waste treatment method
CN112191240B (en) * 2020-09-16 2023-02-10 福泉环保城发展有限公司 Industrial phosphogypsum waste treatment method
WO2022237528A1 (en) * 2021-05-10 2022-11-17 山东大学 Quicklime preparation process and system based on carbon emission reduction
CN113976099A (en) * 2021-11-23 2022-01-28 山东交通学院 Calcium oxide-loaded porous alkaline carbon material with magnetic performance, and preparation method and application thereof
CN113976099B (en) * 2021-11-23 2023-06-27 山东交通学院 Magnetic porous alkaline carbon material loaded with calcium oxide, preparation method and application thereof
CN114229877A (en) * 2022-01-04 2022-03-25 西南科技大学 Method for decomposing phosphogypsum at low temperature
CN115677241A (en) * 2022-11-11 2023-02-03 宜都兴发化工有限公司 Method for decomposing molten liquid and solid phase by phosphogypsum multistage method
CN115677241B (en) * 2022-11-11 2024-04-19 宜都兴发化工有限公司 Phosphogypsum multistage method melt solid-phase decomposition method

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