CN103407741B - Vibrating disk structure for beading machine - Google Patents
Vibrating disk structure for beading machine Download PDFInfo
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- CN103407741B CN103407741B CN201310376364.5A CN201310376364A CN103407741B CN 103407741 B CN103407741 B CN 103407741B CN 201310376364 A CN201310376364 A CN 201310376364A CN 103407741 B CN103407741 B CN 103407741B
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Abstract
The invention discloses a vibrating disk structure for a beading machine. The vibrating disk structure for the beading machine comprises a vibrating disk assembly and a motor assembly; the vibrating disk assembly is connected with the motor assembly; the motor assembly drives the vibrating disk assembly to vibrate, accordingly conveying sewing buttons from the vibrating disk body bottom to the vibrating disk body top is achieved and then the sewing buttons are conveyed to a fixed rail and a sewing button guide rail of the vibrating disk assembly through vibration. Compared with the prior art, the vibrating disk structure for the beading machine enables sewing button conveying to be smooth, fault generation to be reduced and sewing button conveying efficiency to be improved.
Description
Technical field
The present invention relates to pearl nailer field, exactly refer to a kind of vibrating disk mechanism of pearl nailer.
Background technology
Now, along with the development of apparel industry, people more and more pursue the attractive in appearance of clothes and variety, except to clothes except the requirement of body style, still can there is requirement to the auxiliary material accessories depended on clothes, thus need on clothes, to bind the auxiliary material accessories such as some diamonds, pearl or plastics five metals clasp, to improve taste and the added value of clothes.In this application, clothes are implications of broad sense, are not limited to clothes and trousers, in addition, also comprise footgear, cap, gloves and hand baggage etc.
Original nail pearl operation is at first completed by manual threading, and efficiency is very low, and slowly development had just had pearl nailer afterwards, instead by mechanization nail pearl.Pearl nailer can be divided into again at present generation pearl nailer and two generation pearl nailer.
Generation pearl nailer is reverse side nail pearl, and nail catcher transmits from above, and nail catcher and pearl by up transmitting below, then are rushed riveting be fixed together by impact by pearl.Due to the technological deficiency of generation pearl nailer, it is reverse side nail pearl, pearl is below cloth, and due to the obstruct of cloth, the operation of nail pearl is not directly perceived, operating personal cannot see pearl, easily cause pearl to locate inaccurate, the easy deviation of pearl and positioning, and then cause the qualification rate of nail pearl product low, substandard products are many, and economic loss is large.
Two generation pearl nailer improve on the basis of original generation pearl nailer, by reverse side follow closely pearl change positive face nailing pearl into.Pearl transmits from above, and nail catcher transmits from beneath, then nail catcher and pearl is fixed together by impacting.Two generation pearl nailer nail catcher transmission need just can complete through two actions: 1, nail catcher is sent on the track that frame specifies, and nail catcher forwards in the draw-in groove of transfer block along track, and the end of track is vertical with transfer block; 2, the cylinder of transfer block again through frame rear drives nail catcher to the red needle hole site of nail catcher cylinder along delivery chute, thus completes action in a week.By the impact of nail catcher cylinder, nail catcher and pearl are fixed together again below.Because nail catcher is advanced by the cylinder-pushed at rear in the draw-in groove of transfer block, for nail catcher, transfer block, draw-in groove, the accuracy requirement of rear cylinder and delivery chute is higher, if have in five one undesirable, capital causes the damage of nail catcher or nail catcher to enter draw-in groove, along with each propelling movement of rear cylinder is clashed into, nail catcher is made to be stuck in delivery chute, follow-up nail catcher operation cannot be carried out, not having nail catcher to enter draw-in groove makes transfer block sky send, nail catcher and pearl can be made cannot to rush riveting be fixed together, or await orders in the red needle hole site that nail catcher cannot arrive nail catcher cylinder, or often cause the pawl of nail catcher to follow closely and can not ensure each pin not defect, indeformable, the pearl of study plot and top coincide and rushes riveting and finish the work, therefore, blocking of nail catcher in nail pearl process can be caused, make troubles to the operation of nail pearl.
And due to two generation pearl nailer nail catcher transmission need just can complete through two actions, when need improve nail pearl speed time, be subject to the limitation of self operating frequency of rear cylinder and stroke, cause the speed of transmission of nail catcher can not meet nail pearl rate request.
Because the many disadvantages of generation pearl nailer and the pearl nailer existence of two generations makes it still can not meet the requirement of production, be directed to this, need to improve pearl nailer.
Summary of the invention
For above-mentioned defect, the technical matters that the present invention solves is the vibrating disk mechanism providing a kind of pearl nailer, and the conveying of nail catcher can be made to become smooth and easy, reduces the generation of fault, improves the transport efficiency of nail catcher.
In order to solve above technical matters, the vibrating disk mechanism of pearl nailer provided by the invention, involving vibrations dish assembly and electric machine assembly, described vibrating disk assembly is connected with described electric machine assembly; Wherein:
Described vibrating disk assembly involving vibrations disc main body, trapped orbit and nail catcher guide rail, wherein: the madial wall of described vibrating disk main body is provided with the nail catcher path spiraled up, the outlet in described nail catcher path is amplified along the circular arc of described vibrating disk main body, together with the outlet in described nail catcher path is welded and fixed with described trapped orbit;
Described trapped orbit comprises first paragraph track and second segment track, described first paragraph track is connected with described second segment track, wherein: the described oblique upper left side of first paragraph track tilts 30 °-75 °, the front segment length of described first paragraph track is 15mm-23mm, the back segment of described first paragraph track is provided with the breach of nail catcher, and the length of described breach is 5mm-10mm; Described second segment track anticlockwise direction reverses, and the oblique upper left side, starting point place of described second segment track tilts, and angle of inclination is identical with the angle of inclination of described first paragraph track, the destination county of described second segment track and horizontal plane; The sidewall of described second segment track is provided with the positioning plate holding nail catcher, and described positioning plate is along with the together anticlockwise direction torsion of described second segment track; The end of described second segment track is provided with buffering delivery chute;
Described nail catcher guide rail is attached on described trapped orbit, described nail catcher guide rail is sharpened thin relative to the side of described positioning plate, described nail catcher guide rail comprises first paragraph guide rail and second segment guide rail, described first paragraph guide rail is connected with described second segment guide rail, wherein: the described oblique upper left side of first paragraph guide rail tilts 30 °-75 °, its angle of inclination is identical with the angle of inclination of described first paragraph track, described first paragraph guide rail one side pastes described first paragraph track, the another side of described first paragraph guide rail is provided with the padded baffle plate for keeping out nail catcher; Described second segment guide rail pastes described second segment track, described second segment guide rail anticlockwise direction reverses, the oblique upper left side, starting point place of described second segment guide rail tilts, and angle of inclination is identical with the angle of inclination of described first paragraph guide rail, the destination county of described second segment guide rail and horizontal plane;
Described vibrating disk main body is also provided with nail catcher reclaim tank and nail catcher spout, and described nail catcher reclaim tank is arranged on below the first paragraph track of described trapped orbit, and the inner side of described nail catcher reclaim tank communicates with described vibrating disk main body; Described nail catcher spout is arranged on the upper side wall of described vibrating disk main body, and the import of described nail catcher spout communicates with described nail catcher path;
The lateral wall of described vibrating disk main body is also provided with clump weight, and described clump weight and described nail catcher reclaim tank, described trapped orbit and described nail catcher guide rail weight are matched; The amplifier section weight of the outlet in described nail catcher spout and described nail catcher path is matched;
Described electric machine assembly comprises electromagnet, damping base, firm banking, biography shake contiguous block and vibrating mass, in described electric machine assembly, the position relationship of each major part is followed successively by damping base from the bottom to top, firm banking, biography shake contiguous block and vibrating mass, and described electromagnet is positioned at described biography and shakes contiguous block; Wherein:
Described firm banking is arranged on described damping base, and the described biography contiguous block that shakes is connected with described firm banking;
The described biography contiguous block that shakes is hollow annular construction, described electromagnet is placed on described biography and shakes in the hollow annular construction of contiguous block, the shake periphery of contiguous block of described biography is provided with helical teeth in the counterclockwise direction, described helical teeth tilts backwards 12 °-17 °, described helical teeth comprises helical teeth one side and helical teeth two, stagger up and down between described helical teeth one side and described helical teeth two and connected by section, the width distance of described section is 0.2mm-0.8mm;
Described vibrating mass covers and shakes on contiguous block in described biography, and the face that covers of described vibrating mass is provided with the armature coordinated with described electromagnet; The periphery of described vibrating mass is also provided with the second helical teeth in the counterclockwise direction, and the sweptback angle of described second helical teeth is consistent with the angle of inclination of described helical teeth, and described second helical teeth is connected by shell fragment with the helical teeth one side of described helical teeth;
The vibrating disk of described vibrating disk assembly is connected with the vibrating mass of described electric machine assembly.
Preferably, the elevation angles that the nail catcher path of described vibrating disk main body spirals up is 1 °-5 °.
Preferably, described nail catcher guide rail is sharpened thin relative to the side of described positioning plate, makes the gap between described nail catcher guide rail and described trapped orbit with 0.3mm-0.7mm.
Preferably, the described oblique upper left side of first paragraph track tilts 45 °, and the described oblique upper left side of first paragraph guide rail tilts 45 °.
Preferably, together with described trapped orbit to be welded and fixed along the tangential direction on described vibrating disk body edge edge with vibrating disk main body.
Preferably, the bottom of described vibrating disk main body is connected by the vibrating mass of annular cushion block with described electric machine assembly.
Preferably, described armature, just to described electromagnet, is separated with the gap of 0.2mm-0.8mm between described armature and described electromagnet.
Preferably, described vibrating mass and the described biography contiguous block that shakes has gap in the vertical direction, and the distance in described gap is greater than spaced slot between described armature and described electromagnet.
Preferably, described firm banking and the described biography contiguous block that shakes is structure as a whole or Split type structure.
Preferably, the shake periphery of contiguous block of described biography is evenly provided with the helical teeth of more than 3 in the counterclockwise direction, and the periphery of described vibrating mass is also provided with the second helical teeth of equal number in the counterclockwise direction.
The principle of work of the vibrating disk mechanism of pearl nailer provided by the invention is as follows:
In electric machine assembly, due to the second helical teeth and the biography of vibrating mass shake contiguous block helical teeth one side between be connected by shell fragment, owing to staggering up and down in the helical teeth one side and helical teeth two face that pass the contiguous block that shakes, section is connected with between helical teeth one side and helical teeth two, helical teeth one side is positioned at the below of helical teeth two, therefore, shell fragment and helical teeth two face are not close to, and there is the gap of a section therebetween; Coordinate with electromagnet because the face that covers of vibrating mass is connected with armature again, after electromagnet energising produces magnetic field, a downward adsorption affinity can be had to armature, due to this adsorption affinity conducted on shell fragment by vibrating mass time, shell fragment can produce certain back stretch, shell fragment can vibrate back and forth to the continuous conter clockwise in direction of helical teeth two, drive simultaneously vibrating mass also thereupon constantly conter clockwise vibrate back and forth.The vibrating disk main body of vibrating disk assembly is connected with the vibrating mass of electric machine assembly, vibrating disk main body is also along with conter clockwise vibration, nail catcher in vibrating disk main body slowly can be sent to the top of vibrating disk main body along the nail catcher path spiraled up from bottom, and drop in the outlet in nail catcher path, and then under the effect of vibration of vibrating disk main body, nail catcher shakes off the first paragraph track to trapped orbit from vibrating disk main body, and along with the vibration of vibrating disk main body, nail catcher constantly can vibrate advance, because the first paragraph track of trapped orbit tilts obliquely, and the side of the first paragraph guide rail of nail catcher guide rail is sharpened thin, nail catcher can be fastened on nail catcher guide rail under the effect of vibratory force and gravity, and nail catcher can reverse along with the torsional direction of guide rail, the pawl of nail catcher is followed closely from transferring to gradually vertically upward obliquely, on the second segment track of trapped orbit, limited location plate holds, nail catcher can't drop, but be transferred in the delivery chute of transfer block via buffering delivery chute under the effect of vibration, owing to there being the second nail catcher guide rail in delivery chute, the pawl nail of nail catcher is to be originally fastened in nail catcher guide rail then to be fastened on the second nail catcher guide rail, the initial segment distance of nail catcher in delivery chute is promoted to advance by nail catcher below, then nail catcher can move under the wind-force effect of gas hole, be transported to the push-rod hole position of nail catcher cylinder always, then by the push rod of nail catcher cylinder, nail catcher and pearl be fixed together.
Compared with prior art, the vibrating disk mechanism of pearl nailer provided by the invention, due to the optimal design of transfer structure, nail catcher along with vibrating disk conter clockwise vibration be slowly sent to vibrating disk top from bottom, and nail catcher has the guiding of nail catcher guide rail from vibrating disk main body to delivery chute, vibration and gravity effect under advance, also the guiding of the second nail catcher guide rail is had in delivery chute, nail catcher advances under the action of the forces of the wind, the motion of nail catcher is all slow and orderly, the conveying of nail catcher can be made to become smooth and easy, reduce the generation of fault, improve the transport efficiency of nail catcher.
Accompanying drawing explanation
Fig. 1 is vibrating disk assembly and the delivery chute connection structure schematic diagram of the vibrating disk mechanism of pearl nailer in the embodiment of the present invention;
Fig. 2 is vibrating disk assembly and the delivery chute connection structure schematic diagram of the vibrating disk mechanism of pearl nailer in the embodiment of the present invention, eliminates cover plate in this figure;
Fig. 3 is the scheme of installation of the vibrating disk assembly in the vibrating disk mechanism of embodiment of the present invention pearl nailer;
Fig. 4 is the structural representation one of trapped orbit in the vibrating disk mechanism of embodiment of the present invention pearl nailer;
Fig. 5 is the structural representation two of trapped orbit in the vibrating disk mechanism of embodiment of the present invention pearl nailer;
Fig. 6 is the structural representation one of nail catcher guide rail in the vibrating disk mechanism of embodiment of the present invention pearl nailer;
Fig. 7 is the structural representation two of nail catcher guide rail in the vibrating disk mechanism of embodiment of the present invention pearl nailer;
Fig. 8 is the structural representation of delivery chute in the embodiment of the present invention;
Fig. 9 is the plan structure schematic diagram of delivery chute in the embodiment of the present invention;
Figure 10 is the schematic diagram in the face that covers of embodiment of the present invention cover plate;
Figure 11 is the package assembly schematic diagram of electric machine assembly in the vibrating disk mechanism of embodiment of the present invention pearl nailer;
Figure 12 is the detonation configuration figure of electric machine assembly in the vibrating disk mechanism of embodiment of the present invention pearl nailer;
Figure 13 is that the biography of electric machine assembly in the vibrating disk mechanism of embodiment of the present invention pearl nailer is shaken the structural representation of contiguous block.
Detailed description of the invention
In order to those skilled in the art can understand technical scheme provided by the present invention better, set forth below in conjunction with specific embodiment.
Refer to Fig. 1-Figure 13, Fig. 1 is vibrating disk assembly and the delivery chute connection structure schematic diagram of the vibrating disk mechanism of pearl nailer in the embodiment of the present invention; Fig. 2 is vibrating disk assembly and the delivery chute connection structure schematic diagram of the vibrating disk mechanism of pearl nailer in the embodiment of the present invention, eliminates cover plate in this figure; Fig. 3 is the scheme of installation of the vibrating disk assembly in the vibrating disk mechanism of embodiment of the present invention pearl nailer; Fig. 4 is the structural representation one of trapped orbit in the vibrating disk mechanism of embodiment of the present invention pearl nailer; Fig. 5 is the structural representation two of trapped orbit in the vibrating disk mechanism of embodiment of the present invention pearl nailer; Fig. 6 is the structural representation one of nail catcher guide rail in the vibrating disk mechanism of embodiment of the present invention pearl nailer; Fig. 7 is the structural representation two of nail catcher guide rail in the vibrating disk mechanism of embodiment of the present invention pearl nailer; Fig. 8 is the structural representation of delivery chute in the embodiment of the present invention; Fig. 9 is the plan structure schematic diagram of delivery chute in the embodiment of the present invention; Figure 10 is the schematic diagram in the face that covers of embodiment of the present invention cover plate; Figure 11 is the package assembly schematic diagram of electric machine assembly in the vibrating disk mechanism of embodiment of the present invention pearl nailer; Figure 12 is the detonation configuration figure of electric machine assembly in the vibrating disk mechanism of embodiment of the present invention pearl nailer; Figure 13 is that the biography of electric machine assembly in the vibrating disk mechanism of embodiment of the present invention pearl nailer is shaken the structural representation of contiguous block.
The vibrating disk mechanism of the pearl nailer that the embodiment of the present invention provides, involving vibrations dish assembly and electric machine assembly, vibrating disk assembly is connected with electric machine assembly.
Vibrating disk assembly involving vibrations disc main body 1, trapped orbit 2 and nail catcher guide rail 3, wherein: the madial wall of vibrating disk main body 1 is provided with the nail catcher path 15 that conter clockwise spirals up, in order to ensure that nail catcher slowly upwards can also advance along with the conter clockwise vibration of vibrating disk main body 1 under the inhibition of gravity and resistance, the elevation angle that nail catcher path 15 spirals up can not be too large, otherwise nail catcher can not upwards advance.The elevation angles that nail catcher path 15 spirals up is 1 °-5 °, and preferably, in the present embodiment, the elevation angles that nail catcher path 15 spirals up is 2 °.
The outlet 11 in nail catcher path 15 is amplified along the circular arc of vibrating disk main body 1, together with the outlet 11 in nail catcher path 15 is welded and fixed with trapped orbit 2; Together with trapped orbit 2 to be welded and fixed along the tangential direction at vibrating disk main body 1 edge with vibrating disk main body 1.Under effect of vibration, nail catcher shake vibrating disk main body 1 time advance route be in the tangential direction of vibrating disk main body 1, trapped orbit 2 can make nail catcher advance better together with being welded and fixed along the tangential direction at vibrating disk main body 1 edge with vibrating disk main body 1.
Trapped orbit 2 comprises first paragraph track 21 and second segment track 22, and first paragraph track 21 is connected with second segment track 22; Nail catcher guide rail 3 is attached on trapped orbit 2, nail catcher guide rail 3 is sharpened thin relative to the side 33 of positioning plate 24, make the gap between nail catcher guide rail 3 and trapped orbit 2 with 0.5mm, nail catcher guide rail 3 comprises first paragraph guide rail 31 and second segment guide rail 32, and first paragraph guide rail 31 is connected with second segment guide rail 32.
The oblique upper left side of first paragraph track 21 tilts 45 °, and the front segment length of first paragraph track 21 is 19mm, and the back segment of first paragraph track 21 is provided with the breach 23 of nail catcher, and the length of breach 23 is 7mm.The oblique upper left side of first paragraph guide rail 31 tilts 45 °, and its angle of inclination is identical with the angle of inclination of first paragraph track 21, and first paragraph guide rail 31 one side pastes first paragraph track 21, the another side of first paragraph guide rail 31 is provided with the padded baffle plate 7 for keeping out nail catcher.Also have certain gap between padded baffle plate 7 and first paragraph guide rail 31, this gap is less than the diameter of nail catcher, makes nail catcher can not fall into this gap.The effect of padded baffle plate 7 prevents nail catcher climbing over first paragraph guide rail 31 along during 21 landing of first paragraph track, and the pawl of nail catcher is followed closely can not be fastened on first paragraph guide rail 31.
Nail catcher drops when the first paragraph track 21 of trapped orbit 2 from vibrating disk main body 1, under vibration and Action of Gravity Field, nail catcher can along first paragraph track 21 landing, at this moment, part pawl nail nail catcher down can be fastened in being sharpened on thin side 33 of the first paragraph guide rail 31 of nail catcher guide rail 3, and advances along the track of first paragraph guide rail 31; Those nail catchers be not fastened on the first paragraph guide rail 31 of nail catcher guide rail 3 then can move on, drop in the nail catcher reclaim tank 12 of vibrating disk main body 1 breach 23 of the nail catcher that falls arranged from the back segment of first paragraph track 21, so both can reclaim nail catcher, nail catcher can not be made again to be squeezed on first paragraph track.It should be noted that because nail catcher self has certain length and width, if the length of breach 23 is long, nail catcher drops excessive velocities, the nail catcher quantity that is fastened on nail catcher guide rail 3 can be made inadequate, can not meet the rate request of nail pearl; If the length of breach is too short, the nail catcher speed that drops is excessively slow, and nail catcher can overstock on first paragraph track 21, and owing to mutually disturbing between nail catcher, nail catcher can not drop in the nail catcher reclaim tank 12 of vibrating disk main body 1.
Second segment track 22 anticlockwise direction reverses, and the oblique upper left side, starting point place 25 of second segment track 22 tilts, and angle of inclination is identical with the angle of inclination of first paragraph track 21, the destination county 26 of second segment track 22 and horizontal plane; The sidewall of second segment track 22 is provided with the positioning plate 24 holding nail catcher, and positioning plate 24 is along with second segment track 22 together anticlockwise direction torsion; The end of second segment track 22 is provided with buffering delivery chute 27.Second segment guide rail 32 pastes second segment track 22, second segment guide rail 32 anticlockwise direction reverses, the oblique upper left side, starting point place of second segment guide rail 32 tilts, and angle of inclination is identical with the angle of inclination of first paragraph guide rail 31, the destination county of second segment guide rail 32 and horizontal plane.
When being socketed in first paragraph guide rail 31 nail catcher be sharpened on thin side 33 and entering on second segment guide rail 32 under vibration and Action of Gravity Field, nail catcher can reverse along the torsional direction of second segment guide rail 32, the pawl nail of nail catcher is from transferring to gradually vertically upward obliquely, due to the holding of limited location plate 24 on the second segment track 22 of trapped orbit 2, nail catcher can't drop, but is transferred in the delivery chute 4 of transfer block 46 via buffering delivery chute 27 under the effect of vibration.
Vibrating disk main body 1 is also provided with nail catcher reclaim tank 12 and nail catcher spout 13, nail catcher reclaim tank 12 is arranged on below the first paragraph track 21 of trapped orbit 2, the inner side of nail catcher reclaim tank 12 communicates with vibrating disk main body 1, after nail catcher falls from the breach 23 of first paragraph track 21, nail catcher can recycle again along with vibration continues to enter in vibrating disk main body 1.
Nail catcher spout 13 is arranged on the upper side wall of vibrating disk main body 1, the import of nail catcher spout 13 communicates with nail catcher path 15, because nail catcher is more tiny, not easy to clean, when needing the nail catcher in vibrating disk main body 1 to clear out, only the sluice gate 16 of nail catcher spout 13 need be opened, nail catcher will flow out outside vibrating disk main body 1 automatically along with the vibration of vibrating disk main body 1.
The lateral wall of vibrating disk main body is also provided with clump weight, and clump weight and nail catcher reclaim tank, trapped orbit and nail catcher guide rail weight are matched; The amplifier section weight of the outlet in nail catcher spout and nail catcher path is matched.
Electric machine assembly comprises electromagnet S12, damping base S13, firm banking S10, passes the contiguous block S9 and vibrating mass S8 that shakes, in electric machine assembly, the position relationship of each major part is followed successively by damping base S13, firm banking S10 from the bottom to top, passes shake contiguous block S9 and vibrating mass S8, electromagnet S12 and be positioned at biography and shake contiguous block S9; Wherein:
Firm banking S10 is arranged on damping base S13, passes the contiguous block S9 that shakes and is connected with firm banking S10;
The biography contiguous block S9 that shakes is hollow annular construction, electromagnet S12 is placed on to pass and shakes in the hollow annular construction of contiguous block S9, the periphery passing the contiguous block S9 that shakes evenly is provided with 4 helical teeth S91 in the counterclockwise direction, helical teeth S91 tilts backwards 14 ° 40 ', helical teeth S91 comprises helical teeth one side S911 and helical teeth two S912, stagger up and down between helical teeth one side S911 and helical teeth two S912 and connected by section S913, the width distance of section S913 is 0.2mm-0.8mm, and helical teeth one side S911 and helical teeth two S912 are parallel.The periphery of vibrating mass S8 is also evenly provided with the second helical teeth S81 with helical teeth S91 equal number in the counterclockwise direction, the sweptback angle of second helical teeth S81 is consistent with the angle of inclination of helical teeth S91, and the second helical teeth S81 is connected by shell fragment S11 with the screw hole S92 of the helical teeth one side S911 of helical teeth S91 by screw hole S82.
Vibrating mass S8 covers and shakes on contiguous block S9 in biography, and the face that covers of vibrating mass S8 is provided with the armature S14 coordinated with electromagnet S12; Armature S14, just to electromagnet S12, is separated with the gap of 0.6mm-0.8mm between armature S14 and electromagnet S12.Gap between armature S14 and electromagnet S12 can not excessive can not be too small, the excessive and too small resistance of electromagnet S12 Inside coil that all can cause in gap increases, and electromagnet S12 temperature is too high, easily burns out.In addition, if the gap between armature S14 and electromagnet S12 is excessive, electromagnet S12 also can be made inadequate to the adsorption affinity of armature, cause shell fragment S11 can not reach the amplitude of regulation, nail catcher vibration cannot be advanced.
Vibrating mass S8 and the biography contiguous block S9 that shakes has gap S15 in the vertical direction, the distance of gap S15 is greater than spaced slot between armature S14 and electromagnet S12, this gap S15 mono-touches biography and to shake contiguous block S9 when being and can preventing vibrating mass S8 from vibrating, avoid producing wearing and tearing and loss; Two is to increase the circulating air passing the contiguous block S9 inside that shakes, and takes away the heat produced when electromagnet S12 works, plays thermolysis.
The bottom of vibrating disk main body 1 is connected with the vibrating mass S8 of electric machine assembly by annular cushion block.Because the bottom of vibrating disk main body 1 raises up, unfairness bottom it, need pad upper annular cushion block ability smooth, and owing to being hollow in the middle of annular cushion block, on pad after annular cushion block, one section of air space can be had between vibrating disk main body and vibrating mass, the buffering of vibration can be increased and reduce the noise of vibration.
Firm banking S10 and the biography contiguous block S9 that shakes is structure as a whole or Split type structure, all can realize object of the present invention, in the present embodiment, easy in order to what process, and firm banking S10 and the biography contiguous block S9 that shakes is Split type structure.
The principle of work of the vibrating disk mechanism of pearl nailer provided by the invention is as follows:
In electric machine assembly, due to the second helical teeth S81 and the biography of vibrating mass S8 shake contiguous block S9 helical teeth one side S911 between be connected by shell fragment S11, owing to staggering up and down at the helical teeth one side S911 and helical teeth two S912 passing the contiguous block S9 that shakes, section S913 is connected with between helical teeth one side S911 and helical teeth two S912, helical teeth one side S911 is positioned at the below of helical teeth two S912, therefore, shell fragment S11 and helical teeth two S912 is not close to, and there is the gap of a section therebetween; Coordinate with electromagnet S12 because the face that covers of vibrating mass S8 is connected with armature S14 again, after electromagnet S12 is energized generation magnetic field, a downward adsorption affinity can be had to armature S14, due to this adsorption affinity conducted on shell fragment S11 by vibrating mass S8 time, shell fragment S11 can produce certain back stretch, shell fragment S11 can vibrate back and forth to the continuous conter clockwise in direction of helical teeth two S912, drive simultaneously vibrating mass S8 also thereupon constantly conter clockwise vibrate back and forth.The vibrating disk main body 1 of vibrating disk assembly is connected with the vibrating mass S8 of electric machine assembly, vibrating disk main body 1 is also along with conter clockwise vibration, nail catcher in vibrating disk main body 1 slowly can be sent to the top of vibrating disk main body 1 along the nail catcher path 15 spiraled up from bottom, and drop in the outlet 11 in nail catcher path 15, and then under the effect of vibration of vibrating disk main body 1, nail catcher shakes off the first paragraph track 21 to trapped orbit 2 from vibrating disk main body 1, and along with the vibration of vibrating disk main body 1, nail catcher constantly can vibrate advance, because the first paragraph track 21 of trapped orbit 2 tilts obliquely, and the side 33 of the first paragraph guide rail 31 of nail catcher guide rail 3 is sharpened thin, what nail catcher can be fastened in nail catcher guide rail 3 under the effect of vibratory force and gravity is sharpened on thin side 33, and nail catcher can reverse along with the torsional direction of nail catcher guide rail 3, the pawl of nail catcher is followed closely from transferring to gradually vertically upward obliquely, on the second segment track 22 of trapped orbit 2, limited location plate 24 holds, nail catcher can't drop, but be transferred in the major trough 41 of the delivery chute 4 of transfer block 46 via buffering delivery chute 27 under the effect of vibration, owing to having the second nail catcher guide rail 51 in delivery chute 4 major trough 41, the pawl nail of nail catcher is to be originally fastened in nail catcher guide rail 3 then to be fastened on the second nail catcher guide rail 51, the initial segment distance of nail catcher in delivery chute 4 is promoted to advance by nail catcher below, then nail catcher can move under the wind-force effect of gas hole 47, be transported to push-rod hole 45 position of nail catcher cylinder always, then by the push rod of nail catcher cylinder, nail catcher and pearl be fixed together.
Delivery chute 4 is arranged in transfer block 46, and transfer block is fixed on mounting blocks 6.The notch 48 of delivery chute 4 is just to the notch of buffering delivery chute 27, and have the gap of 0.3mm between delivery chute 4 and buffering delivery chute 27, delivery chute 4 comprises major trough 41 and secondary groove 42.Secondary groove 42 is close to major trough 41 side by side and communicates with major trough 41, and major trough 41 extends to the position just right with cushioning delivery chute 27 from the push-rod hole 45 of the cylinder of ejection nail catcher always.Secondary groove 42 is communicated with gas hole 47, tilts to have 20 ° of angles between gas hole 47 and secondary groove 42; Secondary groove 42 extends, until have notch 43 to the other end from gas hole 47 always.Cover plate 5 covers in transfer block 46, and cover plate 5 is provided with the centre being positioned at the major trough 41 of delivery chute 4 when the second nail catcher guide rail 51, second nail catcher guide rail 51 covers in the face of covering; Second nail catcher guide rail 51, just to the destination county of second segment guide rail 32, has gap between the second nail catcher guide rail 51 and the destination county of second segment guide rail 32, and the size in this gap and delivery chute 4 are identical with the gap cushioned between delivery chute 27.
Owing to having the second nail catcher guide rail 51 in the major trough 41 of delivery chute 4, the pawl nail of nail catcher is to be originally fastened in second segment guide rail 32 then to be fastened on the second nail catcher guide rail 51, the initial segment distance of nail catcher in the major trough 41 of delivery chute 4 is promoted to advance by nail catcher below, then nail catcher can move under the wind-force effect of gas hole 47, be transported to push-rod hole 45 position of nail catcher cylinder always, then by the push rod of nail catcher cylinder, nail catcher and pearl be fixed together.
The major trough 41 of delivery chute 4, for carrying nail catcher, because the diameter itself of nail catcher is approximately 1.2mm, is highly approximately 2.0mm.Major trough 41 can not excessive can not be too small, otherwise nail catcher can dilapidatedly be unfavorable for conveying advance, result in blockage.In the present embodiment.The degree of depth of the major trough 41 of delivery chute 4 is 4.0mm, and major trough 41 width of delivery chute 4 is 2.1mm.The effect of secondary groove 41 is dredged for ventilation, when gas hole 47 is blown to the nail catcher in major trough 41, nail catcher is driven to advance by the effect of wind-force, flowing for gas needs to dredge, secondary groove 42 can go ahead along major trough 41 and blows by dredging flow, until the nail catcher of major trough 41 to be blown to the position of specifying, then air-flow blows out from the notch 43 of secondary groove 41.In order to ensure that the size of air-flow can drive nail catcher to advance, the degree of depth of the secondary groove 42 of delivery chute 4 is 1.8mm, and the width of the secondary groove 42 of delivery chute 4 is 1.1mm.The major trough 41 of delivery chute 4 also has a bit of open slot 44 below at the push-rod hole 45 of the cylinder of ejection nail catcher, and the effect of this bit of open slot 44 is also dredging for air-flow, prevents air-flow from major trough 41, forming eddy flow, thus affects the conveying of nail catcher.
Because the initial segment distance of nail catcher in the major trough 41 of delivery chute 4 is promoted to advance by nail catcher below, the power promoting to advance is very weak, if in resistant a little words above, nail catcher can be made not to be pushed advance.Because nail catcher leans on wind blows to advance at a segment distance below of the major trough 41 of delivery chute 4, in order to ensure enough wind-force, need to ensure certain air quantity.Most of air quantity of gas flowing is discharged from rear one section of notch of major trough 41 and secondary groove 42, and a fraction of air quantity is discharged from the notch of initial a section of major trough in addition.The both sides of the second nail catcher guide rail 51 of cover plate 5 are provided with surplus groove 52, major trough 41 and the secondary groove 42 of surplus groove 52 and delivery chute 4 communicate, the spatial content of major trough 42 and secondary groove 42 can be increased, both dredging of air-flow had been conducive to, the wind-force of discharging from the notch of initial a section of major trough 41 can be reduced again, make this part wind-force can not hinder the advance of the nail catcher of an initial segment distance.Due to the reason of distance air blowing hole distance, wind-force along the second nail catcher guide rail 51 direction from outside to inside wind-force reduce gradually, the degree of depth of surplus groove 52 diminishes from outside to inside gradually along the second nail catcher guide rail 51 direction, the spatial content of such major trough 41 and secondary groove 42 reduces gradually, can ensure that wind-force is relatively more even, blow nail catcher always and advance forward.
Although the notch 48 of delivery chute 4 is just to the notch of buffering delivery chute 27, between delivery chute 4 and buffering delivery chute 27, there is the gap of 0.3mm.Because buffering delivery chute 27 can vibrate under the drive of vibrating disk 1, delivery chute 4 can not contact with buffering delivery chute 27, prevents the vibration effect cushioning delivery chute 27 to delivery chute 4, thus has influence on the delivery precision of nail catcher in delivery chute 4.In like manner, although the second nail catcher guide rail 51 is just to the destination county of second segment guide rail 32, have gap between the second nail catcher guide rail 51 and the destination county of second segment guide rail 32, the size in this gap and delivery chute 4 are identical with the gap cushioned between delivery chute 27.
Compared with prior art, the vibrating disk mechanism of pearl nailer provided by the invention, due to the optimal design of transfer structure, nail catcher along with vibrating disk conter clockwise vibration be slowly sent to vibrating disk top from bottom, and nail catcher has the guiding of nail catcher guide rail from vibrating disk main body to delivery chute, vibration and gravity effect under advance, also the guiding of the second nail catcher guide rail is had in delivery chute, nail catcher advances under the action of the forces of the wind, the motion of nail catcher is all slow and orderly, the conveying of nail catcher can be made to become smooth and easy, reduce the generation of fault, improve the transport efficiency of nail catcher.
To the above-mentioned explanation of the disclosed embodiments, professional and technical personnel in the field are realized or uses the present invention.To be apparent for those skilled in the art to the multiple amendment of these embodiments, General Principle as defined herein can without departing from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention can not be restricted to these embodiments shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (10)
1. a vibrating disk mechanism for pearl nailer, is characterized in that, involving vibrations dish assembly and electric machine assembly, and described vibrating disk assembly is connected with described electric machine assembly; Wherein:
Described vibrating disk assembly involving vibrations disc main body, trapped orbit and nail catcher guide rail, wherein: the madial wall of described vibrating disk main body is provided with the nail catcher path spiraled up, the outlet in described nail catcher path is amplified along the circular arc of described vibrating disk main body, together with the outlet in described nail catcher path is welded and fixed with described trapped orbit;
Described trapped orbit comprises first paragraph track and second segment track, described first paragraph track is connected with described second segment track, wherein: the described oblique upper left side of first paragraph track tilts 30 °-75 °, the front segment length of described first paragraph track is 15mm-23mm, the back segment of described first paragraph track is provided with the breach of nail catcher, and the length of described breach is 5mm-10mm; Described second segment track anticlockwise direction reverses, and the oblique upper left side, starting point place of described second segment track tilts, and angle of inclination is identical with the angle of inclination of described first paragraph track, the destination county of described second segment track and horizontal plane; The sidewall of described second segment track is provided with the positioning plate holding nail catcher, and described positioning plate is along with the together anticlockwise direction torsion of described second segment track; The end of described second segment track is provided with buffering delivery chute;
Described nail catcher guide rail is attached on described trapped orbit, described nail catcher guide rail is sharpened thin relative to the side of described positioning plate, described nail catcher guide rail comprises first paragraph guide rail and second segment guide rail, described first paragraph guide rail is connected with described second segment guide rail, wherein: the described oblique upper left side of first paragraph guide rail tilts 30 °-75 °, its angle of inclination is identical with the angle of inclination of described first paragraph track, described first paragraph guide rail one side pastes described first paragraph track, the another side of described first paragraph guide rail is provided with the padded baffle plate for keeping out nail catcher; Described second segment guide rail pastes described second segment track, described second segment guide rail anticlockwise direction reverses, the oblique upper left side, starting point place of described second segment guide rail tilts, and angle of inclination is identical with the angle of inclination of described first paragraph guide rail, the destination county of described second segment guide rail and horizontal plane;
Described vibrating disk main body is also provided with nail catcher reclaim tank and nail catcher spout, and described nail catcher reclaim tank is arranged on below the first paragraph track of described trapped orbit, and the inner side of described nail catcher reclaim tank communicates with described vibrating disk main body; Described nail catcher spout is arranged on the upper side wall of described vibrating disk main body, and the import of described nail catcher spout communicates with described nail catcher path;
The lateral wall of described vibrating disk main body is also provided with clump weight, and described clump weight and described nail catcher reclaim tank, described trapped orbit and described nail catcher guide rail weight are matched; The amplifier section weight of the outlet in described nail catcher spout and described nail catcher path is matched;
Described electric machine assembly comprises electromagnet, damping base, firm banking, biography shake contiguous block and vibrating mass, in described electric machine assembly, the position relationship of each major part is followed successively by damping base from the bottom to top, firm banking, biography shake contiguous block and vibrating mass, and described electromagnet is positioned at described biography and shakes contiguous block; Wherein:
Described firm banking is arranged on described damping base, and the described biography contiguous block that shakes is connected with described firm banking;
The described biography contiguous block that shakes is hollow annular construction, described electromagnet is placed on described biography and shakes in the hollow annular construction of contiguous block, the shake periphery of contiguous block of described biography is provided with helical teeth in the counterclockwise direction, described helical teeth tilts backwards 12 °-17 °, described helical teeth comprises helical teeth one side and helical teeth two, stagger up and down between described helical teeth one side and described helical teeth two and connected by section, the width distance of described section is 0.2mm-0.8mm;
Described vibrating mass covers and shakes on contiguous block in described biography, and the face that covers of described vibrating mass is provided with the armature coordinated with described electromagnet; The periphery of described vibrating mass is also provided with the second helical teeth in the counterclockwise direction, and the sweptback angle of described second helical teeth is consistent with the angle of inclination of described helical teeth, and described second helical teeth is connected by shell fragment with the helical teeth one side of described helical teeth;
The vibrating disk of described vibrating disk assembly is connected with the vibrating mass of described electric machine assembly.
2. the vibrating disk mechanism of pearl nailer according to claim 1, is characterized in that, the elevation angles that the nail catcher path of described vibrating disk main body spirals up is 1 °-5 °.
3. the vibrating disk mechanism of pearl nailer according to claim 1, is characterized in that, described nail catcher guide rail is sharpened thin relative to the side of described positioning plate, makes the gap between described nail catcher guide rail and described trapped orbit with 0.3mm-0.7mm.
4. the vibrating disk mechanism of pearl nailer according to claim 1, is characterized in that, the described oblique upper left side of first paragraph track tilts 45 °, and the described oblique upper left side of first paragraph guide rail tilts 45 °.
5. the vibrating disk mechanism of pearl nailer according to claim 1, is characterized in that, together with described trapped orbit to be welded and fixed along the tangential direction on described vibrating disk body edge edge with vibrating disk main body.
6. the vibrating disk mechanism of pearl nailer according to claim 1, is characterized in that, the bottom of described vibrating disk main body is connected by the vibrating mass of annular cushion block with described electric machine assembly.
7. the vibrating disk mechanism of pearl nailer according to claim 1, is characterized in that, described armature, just to described electromagnet, is separated with the gap of 0.2mm-0.8mm between described armature and described electromagnet.
8. the vibrating disk mechanism of pearl nailer according to claim 7, is characterized in that, described vibrating mass and the described biography contiguous block that shakes has gap in the vertical direction, and the distance in described gap is greater than spaced slot between described armature and described electromagnet.
9. the vibrating disk mechanism of pearl nailer according to claim 1, is characterized in that, described firm banking and the described biography contiguous block that shakes is structure as a whole or Split type structure.
10. the vibrating disk mechanism of pearl nailer according to claim 1, it is characterized in that, the shake periphery of contiguous block of described biography is evenly provided with the helical teeth of more than 3 in the counterclockwise direction, and the periphery of described vibrating mass is also provided with the second helical teeth of equal number in the counterclockwise direction.
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| CN201310376364.5A CN103407741B (en) | 2013-08-25 | 2013-08-25 | Vibrating disk structure for beading machine |
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| CN201310376364.5A CN103407741B (en) | 2013-08-25 | 2013-08-25 | Vibrating disk structure for beading machine |
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| CN105564911A (en) * | 2016-02-03 | 2016-05-11 | 林尧宇 | Vibrating disk assembly of bead sewing machine |
| CN105836458B (en) * | 2016-05-17 | 2019-03-01 | 广东金弘达自动化科技股份有限公司 | A kind of all-in-one machine machine core rubber mat feeding in continuous material assembly machine |
| CN106185256B (en) * | 2016-08-29 | 2018-07-10 | 浙江工商职业技术学院 | A kind of contact interior trim arranges feed device like a chain of pearls or a string of beads |
| CN110238074B (en) * | 2019-06-27 | 2022-12-23 | 南京涵铭置智能科技有限公司 | Button sorting machine based on color identification and sorting method thereof |
| CN115285632B (en) * | 2022-09-29 | 2023-01-31 | 常州源光节能科技有限公司 | Conveying device for nut preprocessing |
| CN115634840B (en) * | 2022-11-04 | 2024-02-27 | 欣达瑞精密塑胶(苏州)股份有限公司 | Keycap screening device |
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| EP0144781B1 (en) * | 1983-11-07 | 1987-06-10 | Bolzenschweisstechnik Heinz Soyer GmbH | Device for sorting and separately dispensing small parts having a flange and a shaft |
| DE3723339A1 (en) * | 1987-07-15 | 1989-01-26 | Werner Osterhage | Spiral conveyor |
| JP3595921B2 (en) * | 1997-08-09 | 2004-12-02 | 好高 青山 | Vibration type part transfer device |
| DE102005040851B3 (en) * | 2005-08-29 | 2007-04-05 | Vibra Maschinenfabrik Schultheis Gmbh & Co. | Method and apparatus for crystallizing plastic granules liable to stick, in particular PET and PU granules |
| CN100571556C (en) * | 2007-12-28 | 2009-12-23 | 吴圣明 | Full-automatic gas dynamic type button-sewing machine |
| CN201433327Y (en) * | 2009-06-29 | 2010-03-31 | 胡春平 | Novel beading machine |
| CN202069052U (en) * | 2011-05-23 | 2011-12-14 | 张勤敏 | Runner device used for full-automatic four-claw buttoning machine |
| CN203410962U (en) * | 2013-08-25 | 2014-01-29 | 林尧宇 | Vibrating disk mechanism of beading machine |
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