CN103406995B - The manufacture method of chain type mud agitator - Google Patents

The manufacture method of chain type mud agitator Download PDF

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CN103406995B
CN103406995B CN201310339193.9A CN201310339193A CN103406995B CN 103406995 B CN103406995 B CN 103406995B CN 201310339193 A CN201310339193 A CN 201310339193A CN 103406995 B CN103406995 B CN 103406995B
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tank body
chain
shaft
discharge pipe
reductor
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CN103406995A (en
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冯世英
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NANTONG QUANTONG BUILDING MACHINERY CO Ltd
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Abstract

A manufacture method for chain type mud agitator, structure is made up of base, tank body, motor, reductor, shaft, support, chain etc.Deceleration frame and pedestal is provided with at the two ends of base, deceleration frame is installed reductor and motor, between deceleration frame and pedestal, tank body is installed, loading hopper and discharge pipe is offered at the upper and lower of tank body, shaft is connected with reductor, pedestal through tank body, shaft in tank body is provided with support and chain, for stirred slurry.

Description

The manufacture method of chain type mud agitator
Technical field
A manufacture method for chain type mud agitator, belongs to mud stirring apparatus field.
Background technology
Existing slurry mixer is horizontal blade type mostly, as application number: 20122005411.4, the mixer of 91202977.3, this kind of blade of stirrer is more, complex structure, on-stream when encountering rock ballast, often occur that blade is by the phenomenon of card, blade due to this kind of mixer is all dead rigid blade, so, suppress bad motor, Duan blade, the accident damaging tank body happens occasionally.And the angle of this kind of mixer both bad adjustment blade, the space again between bad adjustment blade and inner tank wall, also have when blade stirs in tank body stir less than dead angle exist.
Summary of the invention
Object of the present invention is the manufacture method that will provide a kind of chain type mud agitator, eliminates the fault of construction of above-mentioned horizontal blade type mixer with this.Chain type mud agitator is single-shaft stirring machine, and its structure is made up of base, tank body, motor, reductor, shaft, support, chain etc.Base is rectangular frame, and for supporting whole mixer, base channel-section steel makes.
Be provided with deceleration frame and pedestal at the two ends of base, deceleration frame and pedestal are respectively trapezoidal steel plate body, and deceleration frame and pedestal are vertical with base to be respectively connected as a body.Deceleration frame is provided with round hole, and the internal diameter in circle hole is equal with the footing dish internal diameter of reductor, and around circle hole, be provided with a hole, silk hole is corresponding with the silk hole of footing dish, and silk hole is for the footing dish of fixing reductor.Pedestal is provided with axis hole, for installation shaft.
Install reductor in the side of deceleration frame, vertical cycloid pinwheel reduction gear selected by reductor, and footing dish and the deceleration frame fastened by screw of reductor are connected as a body.At one end mounted motor of reductor, the rotating shaft of motor is connected with the power shaft of reductor, and motor and speed reducer is fixedly linked integral.
Between deceleration frame and pedestal, install tank body, tank body is the ellipsoid of eggshell state, and tank body is the container of stirred slurry.Tank body steel plate is made.
Between tank body and base, be provided with two pieces of gripper shoes, the two ends of gripper shoe are connected as a body with tank body, base respectively, and gripper shoe is used for supporting and fixing tank body, and gripper shoe steel plate makes.
Directly over tank body, offer circular charging aperture, charging aperture is provided with steel funnel, and the shape of funnel is up big and down small truncated cone-shaped, and funnel and tank body welding are connected as a body, and funnel is for reinforced.
Axis hole is provided with at the two ends of tank body, axis hole is on the longitudinal axis of tank body, in two axis holes, install shaft, one end of shaft is through being arranged in the axis hole of pedestal after the axis hole of tank body, and the other end of shaft is fixedly linked with the output shaft of reductor through after another axis hole of tank body.Shaft round steel car system.Two the axis hole places passing tank body at shaft are provided with sealing device, and (generally adopt platen, packing seal device, be public technology, concrete structure no longer describes) shaft contacts with tank body sealing.The axis hole of motor, reductor, tank body and pedestal all on same axis, starter motor rotate, shaft can in tank body flexible rotating.
Shaft two ends in tank body are provided with several steel supports, and support is vertically connected with shaft.The backing positions at two ends is corresponding, and support is not more than 2 millimeters from the inwall space of tank body.Keyhole is provided with on the top of support, in corresponding keyhole, one section of steel chain is installed, chain is suspended in the keyhole of two supports, chain inspiration can swing in keyhole, time static, parabolically shape is sagging under gravity for chain, the tightness of chain and the inwall of tank body parallel, and the gap of chain and inner tank wall is not more than 2 millimeters.Chain adopts scraper chain, and the chain ring diameter of chain is greater than 6 millimeters, and often the node of the chain link of adjacent two chains staggers installation, and when support is in plumbness, the chain link of chain and support are the angle of 45 degree, leave dead angle with during anti-mixing.
In the bottom of tank body, the y direction along tank body is provided with discharge pipe, and discharge pipe is a cylindrical section, and one end of discharge pipe is connected with tank body tangent line in one.Be arranged with one section of external screw thread at the outer of the discharge pipe other end, supporting on the external screw thread of discharge pipe have end socket, and end socket and discharge pipe are fixedly linked.
End socket is connected to form by the baffle plate of one section of pipe and one piece of circle, and baffle plate is in one end of end socket, and baffle plate is vertical with the pipe of end socket to be connected as a body.Inside the pipe of end socket, be provided with one section of internal thread, the external screw thread on internal thread and discharge pipe matches.The baffle plate of end socket is provided with knob, and knob is one section of little pipe, and the length of knob equals the external diameter of end socket, and the center line position of knob and baffle plate is connected as a body.Above-mentioned discharge pipe, end socket, knob all make of steel.
In end socket, be provided with one section of plunger, plunger is one section of cylinder, and one end of plunger is connected with the inner vertical of baffle plate, and the diameter of plunger is less than the internal diameter of discharge pipe, so that plunger is deep within discharge pipe.The length of plunger equals the length of discharge pipe, fully to take the inner space of discharge pipe.When plunger is installed, discharge pipe screws end socket and makes marks, plunger being exceeded the partial removal of inner tank wall, making the inwall of one end of plunger and tank body at grade.
During use, open motor, shaft drives chain to rotate in tank body, and the foundry loam sunk in tank body constantly stirs by chain, is bonded at the change in location of the foundry loam on chain along with chain, mixes after coming off very soon with water, reach the object of rapid stirring.During plasma discharge, insert in knob with club, reversely rotate and unload low head.
Accompanying drawing explanation
Fig. 1, chain type mud agitator front view
1, base, 2, tank body, 3, motor, 4, reductor, 5, shaft, 6, support, 7, chain, 8, deceleration frame, 9, pedestal, 10, footing dish, 11, gripper shoe, 12, funnel, 13, keyhole, 14, discharge pipe, 15, external screw thread, 16, internal thread, 17, end socket, 18, baffle plate, 19, plunger, 20, knob, 21, mark.
Detailed description of the invention
As shown in Figure 1, (tank body is complete section figure) chain type mud agitator is single-shaft stirring machine, and its structure is made up of base 1, tank body 2, motor 3, reductor 4, shaft 5, support 6, chain 7 etc.Base 1 is rectangular frame, for supporting whole mixer.Base 1 makes of channel-section steel.
Be provided with deceleration frame 8 and pedestal 9 at the two ends of base 1, deceleration frame 8 and pedestal 9 are respectively trapezoidal steel plate body, and deceleration frame 8 and pedestal 9 are vertical with base 1 to be respectively connected as a body.Deceleration frame 8 is provided with round hole, and the internal diameter in circle hole is equal with footing dish 10 internal diameter of reductor, and around circle hole, be provided with a hole, silk hole is corresponding with the silk hole of footing dish 10, and silk hole is for the footing dish 10 of fixing reductor 4.Pedestal 9 is provided with axis hole, for installation shaft 5.
Install reductor 4 in the side of deceleration frame 8, vertical cycloid pinwheel reduction gear selected by reductor 4, and footing dish 10 and the deceleration frame 8 of reductor 4 are connected as a body with fastened by screw.At one end mounted motor 3 of reductor 4, the rotating shaft of motor 3 is connected with the power shaft of reductor 4, and motor 3 and reductor 4 are fixedly linked integral.
Between deceleration frame 8 and pedestal 9, install tank body 2, tank body 2 is the ellipsoid of eggshell state, and tank body 2 is the container of stirred slurry.Tank body 2 is made with steel plate.
Between tank body 2 and base 1, be provided with two pieces of gripper shoes 11, the two ends of gripper shoe 11 are connected as a body with tank body 2, base 1 respectively, and gripper shoe 11 is for supporting and fixing tank body 2, and gripper shoe 11 makes of steel plate.
Directly over tank body 2, offer circular charging aperture, charging aperture is provided with steel funnel 12, and the shape of funnel 12 is up big and down small truncated cone-shaped, and funnel 12 and tank body 2 are weldingly connected integral, and funnel 12 is for reinforced.
Axis hole is provided with at the two ends of tank body 2, axis hole is on the longitudinal axis of tank body 2, in two axis holes, shaft 5 is installed, one end of shaft 5 is through being arranged in the axis hole of pedestal 9 after the axis hole of tank body 2, and the other end of shaft 5 is fixedly linked with the output shaft of reductor 4 through after another axis hole of tank body 2.Shaft 5 round steel car system.Two the axis hole places passing tank body 2 at shaft 5 are provided with sealing device, and shaft 5 contacts with tank body 2 sealing.The axis hole of motor 3, reductor 4, tank body 2 and pedestal 9 is all on same axis, and starter motor 3 rotates, shaft 5 can in tank body 2 flexible rotating.
The two ends of the shaft 5 in tank body 2 are provided with several steel supports 6, and support 6 is vertically connected with shaft 5.The position of the support 6 at two ends is corresponding, and support 6 is not more than 2 millimeters from the inwall space of tank body 2.Keyhole 13 is provided with on the top of support 6, in corresponding keyhole 13, one section of steel chain 7 is installed, chain 7 is suspended in the keyhole 13 of two supports 6, chain 7 inspiration can swing in keyhole 13, time static, parabolically shape is sagging under gravity for chain 7, the tightness of chain 7 and the inwall of tank body 2 parallel, and chain 7 is not more than 2 millimeters with the gap of tank body 2 inwall.Chain 7 adopts scraper chain, the chain ring diameter of chain 7 is greater than 6 millimeters, and often the node of the chain link of adjacent two chains 7 staggers installation, when support 6 is in plumbness, the chain link of chain 7 and support 6 are the angle of 45 degree, and (not being the angle of 45 degree in figure) leaves dead angle with during anti-mixing.
In the bottom of tank body 2, the y direction along tank body 2 is provided with discharge pipe 14, and discharge pipe 14 is a cylindrical section, and one end of discharge pipe 14 is connected with tank body 2 tangent line in one.Be arranged with one section of external screw thread 15 at the outer of discharge pipe 14 other end, supporting on the external screw thread 15 of discharge pipe 14 have end socket 17, and end socket 17 is fixedly linked by internal thread 16 and discharge pipe 14.
End socket 17 is connected to form by the baffle plate 18 of one section of pipe and one piece of circle, and baffle plate 18 is in one end of end socket 17, and baffle plate 18 is vertical with the pipe of end socket 17 to be connected as a body.Inside the pipe of end socket 17, be provided with one section of internal thread 16, the external screw thread 15 on internal thread 16 and discharge pipe 14 matches.The baffle plate 18 of end socket 17 is provided with knob 20, and knob 20 is one section of little pipe, and the length of knob 20 equals the external diameter of end socket 17, and the center line position of knob 20 and baffle plate 18 is connected as a body.Above-mentioned discharge pipe 14, end socket 17, knob 20 all make of steel.
In end socket 17, be provided with one section of plunger 19, plunger 19 is one section of cylinder, and one end of plunger 19 is connected with the inner vertical of baffle plate 18, and the diameter of plunger 19 is less than the internal diameter of discharge pipe 14, so that plunger 19 is deep within discharge pipe.The length of plunger 19 equals the length of discharge pipe 14, fully to take the inner space of discharge pipe 14.When plunger 19 is installed, discharge pipe 14 screws end socket 17 and makes marks 21, plunger 19 being exceeded the partial removal of tank body 2 inwall, making the inwall of one end of plunger 19 and tank body 2 at grade.
During use, open motor 3, shaft 5 drives chain 7 to rotate in tank body 2, and the foundry loam sunk in tank body 2 constantly stirs by chain 7, is bonded at the change in location of the foundry loam on chain 7 along with chain, mixes after coming off very soon with water, reach the object of rapid stirring.During plasma discharge, insert in knob 20 with club, reversely rotate and unload low head 17.

Claims (1)

1. the manufacture method of a chain type mud agitator, feature is: this mixer is single-shaft stirring machine, and its structure is made up of base (1), tank body (2), motor (3), reductor (4), shaft (5), support (6), chain (7); Base (1) is rectangular frame, and base (1) makes of channel-section steel;
Deceleration frame (8) and pedestal (9) is provided with at the two ends of base (1), deceleration frame (8) and pedestal (9) are respectively trapezoidal steel plate body, and deceleration frame (8) and pedestal (9) are vertical with base (1) to be respectively connected as a body; Deceleration frame (8) is provided with round hole, the internal diameter in circle hole is equal with footing dish (10) internal diameter of reductor, a hole is provided with around circle hole, silk hole is corresponding with the silk hole of footing dish (10), and silk hole is for the footing dish (10) of fixing reductor (4); Pedestal (9) is provided with axis hole, for installation shaft (5);
In the side of deceleration frame (8), reductor (4) is installed, vertical cycloid pinwheel reduction gear selected by reductor (4), and footing dish (10) and the deceleration frame (8) of reductor (4) are connected as a body with fastened by screw; At one end mounted motor (3) of reductor (4), the rotating shaft of motor (3) is connected with the power shaft of reductor (4), and motor (3) and reductor (4) are fixedly linked integral;
Tank body (2) is installed between deceleration frame (8) and pedestal (9), the ellipsoid that tank body (2) is eggshell state, the container that tank body (2) is stirred slurry; Tank body (2) is made with steel plate;
Two pieces of gripper shoes (11) are provided with between tank body (2) and base (1), the two ends of gripper shoe (11) are connected as a body with tank body (2), base (1) respectively, gripper shoe (11) is for supporting and fixing tank body (2), and gripper shoe (11) makes of steel plate;
Circular charging aperture is offered directly over tank body (2), charging aperture is provided with steel funnel (12), the shape of funnel (12) is up big and down small truncated cone-shaped, funnel (12) and tank body (2) are weldingly connected integral, and funnel (12) is for reinforced;
Axis hole is provided with at the two ends of tank body (2), axis hole is on the longitudinal axis of tank body (2), shaft (5) is installed in two axis holes, one end of shaft (5) is through being arranged in the axis hole of pedestal (9) after the axis hole of tank body (2), and the other end of shaft (5) is fixedly linked with the output shaft of reductor (4) through after another axis hole of tank body (2); Shaft (5) round steel car system; Be provided with sealing device at shaft (5) through two axis hole places of tank body (2), shaft (5) contacts with tank body (2) sealing; The axis hole of motor (3), reductor (4), tank body (2) and pedestal (9) is all on same axis, starter motor (3) rotate, shaft (5) can in tank body (2) flexible rotating;
The two ends of the shaft (5) in tank body (2) are provided with several steel supports (6), and support (6) is vertically connected with shaft (5); The position of the support (6) at two ends is corresponding, and support (6) is not more than 2 millimeters from the inwall space of tank body (2); Keyhole (13) is provided with on the top of support (6), in corresponding keyhole (13), one section of steel chain (7) is installed, chain (7) is suspended in the keyhole (13) of two supports (6), chain (7) inspiration can swing in keyhole (13), time static, parabolically shape is sagging under gravity for chain (7), the tightness of chain (7) and the inwall of tank body (2) parallel, and chain (7) is not more than 2 millimeters with the gap of tank body (2) inwall; Chain (7) adopts scraper chain, the chain ring diameter of chain (7) is greater than 6 millimeters, often the node of the chain link of adjacent two chains (7) staggers installation, when support (6) is in plumbness, the chain link of chain (7) and support (6), in the angle of 45 degree, leave dead angle with during anti-mixing;
In the bottom of tank body (2), y direction along tank body (2) is provided with discharge pipe (14), discharge pipe (14) is a cylindrical section, and one end of discharge pipe (14) is connected in one with tank body (2) tangent line; One section of external screw thread (15) is arranged with at the outer of discharge pipe (14) other end, external screw thread (15) in discharge pipe (14) is above supporting end socket (17), and end socket (17) is fixedly linked by internal thread (16) and discharge pipe (14);
End socket (17) is connected to form by the baffle plate (18) of one section of pipe and one piece of circle, baffle plate (18) is in one end of end socket (17), and baffle plate (18) is vertical with the pipe of end socket (17) to be connected as a body; Inside the pipe of end socket (17), be provided with one section of internal thread (16), the external screw thread (15) on internal thread (16) and discharge pipe (14) matches; The baffle plate (18) of end socket (17) is provided with knob (20), knob (20) is one section of little pipe, the length of knob (20) equals the external diameter of end socket (17), and the center line position of knob (20) and baffle plate (18) is connected as a body; Above-mentioned discharge pipe (14), end socket (17), knob (20) all make of steel;
One section of plunger (19) is provided with in end socket (17), plunger (19) is one section of cylinder, one end of plunger (19) is connected with the inner vertical of baffle plate (18), the diameter of plunger (19) is less than the internal diameter of discharge pipe (14), so that plunger (19) is deep within discharge pipe; The length of plunger (19) equals the length of discharge pipe (14), fully to take the inner space of discharge pipe (14); When plunger (19) are installed, discharge pipe (14) screws end socket (17) and make marks (21), plunger (19) is exceeded the partial removal of tank body (2) inwall, makes the inwall of one end of plunger (19) and tank body (2) at grade:
During use, open motor (3), shaft (5) drives chain (7) to rotate in tank body (2), the foundry loam sunk in tank body (2) constantly stirs by chain (7), be bonded at the change in location of the foundry loam on chain (7) along with chain, mix with water after coming off very soon, reach the object of rapid stirring; During plasma discharge, insert in knob (20) with club, reversely rotate and unload low head (17).
CN201310339193.9A 2013-07-30 2013-07-30 The manufacture method of chain type mud agitator Active CN103406995B (en)

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CN103406995B true CN103406995B (en) 2016-01-20

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112549295B (en) * 2020-12-24 2022-03-22 周兵华 Automatic production device for concrete production

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002234023A (en) * 2001-02-08 2002-08-20 Iwamoto Hiroyoshi Mixer
CN201161438Y (en) * 2008-01-18 2008-12-10 王希仁 Mixing vessel of concrete mixer
CN202237873U (en) * 2011-08-29 2012-05-30 吉林省绿优肥料开发有限责任公司 Vertical chain crushing mixer
CN202480239U (en) * 2012-01-13 2012-10-10 赵磊 Blender mixer with double shafts
CN203062944U (en) * 2013-01-31 2013-07-17 广西华欣建材有限公司 Foam concrete mixer

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002234023A (en) * 2001-02-08 2002-08-20 Iwamoto Hiroyoshi Mixer
CN201161438Y (en) * 2008-01-18 2008-12-10 王希仁 Mixing vessel of concrete mixer
CN202237873U (en) * 2011-08-29 2012-05-30 吉林省绿优肥料开发有限责任公司 Vertical chain crushing mixer
CN202480239U (en) * 2012-01-13 2012-10-10 赵磊 Blender mixer with double shafts
CN203062944U (en) * 2013-01-31 2013-07-17 广西华欣建材有限公司 Foam concrete mixer

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Effective date of registration: 20170901

Address after: 226000 Jiangsu city of Nantong province Tongzhou District Xing Dong Zhen Bao Jia Qiao Cun

Patentee after: Nantong Quantong Building Machinery Co., Ltd.

Address before: Room 1, unit 34, building 235000, Li Yuan new village, Huaibei, Anhui, China

Patentee before: Feng Shiying