CN103406544A - Fully-sealed airflow cracking and automatic receiving integrated device - Google Patents
Fully-sealed airflow cracking and automatic receiving integrated device Download PDFInfo
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- CN103406544A CN103406544A CN2013103089760A CN201310308976A CN103406544A CN 103406544 A CN103406544 A CN 103406544A CN 2013103089760 A CN2013103089760 A CN 2013103089760A CN 201310308976 A CN201310308976 A CN 201310308976A CN 103406544 A CN103406544 A CN 103406544A
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Abstract
The invention discloses a fully-sealed airflow cracking and automatic receiving integrated device. The device comprises a hollow receiving bin, wherein sealing door panels are arranged on two sides of the receiving bin; an open/close cylinder is arranged on each sealing door panel; an opening is formed in the bottom of the receiving bin; a recovery device is arranged at the opening of the receiving bin; a material boat is arranged in the receiving bin; four groups of clamping devices are arranged at the edge of the material boat; an airflow cracking device is arranged in the receiving bin and above the material boat.
Description
Technical field
The invention belongs to metal powder reduction processing equipment technical field, relate to hermetically sealed air-flow and draw and split and the automatic material receiving integrated apparatus.
Background technology
In metal powder reduction processing operation automated system, need process reducing the rear surperficial hard formation hardened, it is broken, to facilitate rewinding.Traditional processing method has to draw to be split and two kinds of pressure breaks.Yet these two kinds of methods all have weak point.
Draw that to split be to imitate manually-operated method, make to draw a cutter and penetrate hardening layer, and move hardening layer is drawn and is cleaved into rectangular block along two mutually orthogonal directions; In order improving, to draw the efficiency of splitting operation, usually to adopt at regular intervals stroke of blade row of a plurality of strokes of cuttves composition tools to draw and split operation; In order to simplify the internal structure of an organization, usually drawing of two mutually orthogonal directions split separately and carried out, namely vertically draw and split and laterally draw and split.Adopt to draw a cutter and draw while splitting hardening layer the following problem that exists: at first, draw and split operation and take two operation stations, operation completes at twice, and increased the duty cycle that automation is processed, and may affect the processing speed of automatization operation system; The second, usually hardening layer is serious more than other position with the adhesion at material boat edge, is to need most to draw a position of splitting, and still, due to the impact of the factors such as material boat position error and the distortion of material boat, the hardening layer at material boat edge but is difficult to draw split, and draws therefore that to split effect limited; Again, draw while splitting and often send out the raw meal powder spillover, make to expect that the powder rate of recovery reduces, and easily form dust pollution.
Pressure break is of common occurrence in import equipment, and pressure break is that the push type broach of one fixed width is combined, and forms square formation, and during work, the push type broach square formation moves down, and penetrates hardening layer it is broken.Compare with drawing to split, fracturing work only accounts for a station, and operating efficiency is drawn and split height, but, Shortcomings still: at first, to draw split similar, due to the impact of the factors such as material boat position error and the distortion of material boat, push type broach is difficult to be applied to material boat edge, so fracturing effect is limited; The second, although hardening layer is broken during pressure break, the material powder of hardening layer below is squeezed, and produces adhesion, is equivalent to form new hardening layer, and same impact material powder reclaims, and this problem can't solve; The 3rd, the material powder of processing the push type broach encirclement during pressure break is squeezed, do not make to expect that powder is looser, finer and close on the contrary, the mobility of material powder descends, be unfavorable for expecting that powder reclaims, and easily produce the adhesion between raw meal powder and push type broach, in order to remove the material powder sticked on push type broach, usually adopt scraper plate to strike off, now between scraper plate and push type broach, rub sassafras, wearing and tearing, the abrasive particle that wearing and tearing produce may pollute as-reduced material powder.
Summary of the invention
The purpose of this invention is to provide hermetically sealed air-flow and draw and split and the automatic material receiving integrated apparatus, existingly draw that to split the device fracturing effect poor to solve, the material powder is difficult for reclaiming, easily pollutes, the problem of the hardening layer of easy-clear material boat edge adhesion not.
The technical solution adopted in the present invention is, hermetically sealed air-flow is drawn and is split and the automatic material receiving integrated apparatus, the rewinding storehouse that comprises hollow, the both sides in rewinding storehouse are provided with the sealing door-plate, are equipped with the keying cylinder on each sealing door-plate, and the bottom in rewinding storehouse is provided with opening, the opening part in rewinding storehouse is provided with retracting device, the inside in rewinding storehouse is provided with the material boat, and the edge of material boat evenly is provided with four stack clamping devices, and the top that inside, rewinding storehouse is positioned at the material boat is provided with air-flow and draws and split device.
Characteristics of the present invention also are,
Retracting device comprises the dust catcher that is arranged on rewinding storehouse opening part, and the openend cover in rewinding storehouse has the collection container of hollow, and rewinding storehouse and collection container form annular seal space.
Air-flow is drawn and is split device and comprise the gyroaxis that turns to that vertically is arranged on top, rewinding storehouse, turns to the below of gyroaxis to be connected with horizontally disposed scanning gyroaxis, evenly is provided with several air current spray nozzles on the scanning gyroaxis, and each air current spray nozzle all points to the material boat.
Material boat bilateral symmetry is provided with installing plate, on every installing plate, be equipped with the anti-rotation cylinder, one side in the every close rewinding of installing plate storehouse is equipped with two gyroaxises, each gyroaxis all is fixed on the outer wall in rewinding storehouse, described four stack clamping devices all are fixed on installing plate, and wherein clamping device connects by an installing plate in twos.
Clamping device comprises the fixing upper finger of V-arrangement, the fixing upper finger of V-arrangement is fixed on installing plate, the below of fixing upper finger is connected with and clamps lower finger by spring, clamp the below that lower finger is positioned at the material boat, clamp lower finger and be provided with linear slide rail, linear slide rail is built-in with slide block, and the top correspondence of slide block is provided with to unclamp uses cylinder, unclamps the top that is fixed on the rewinding storehouse with cylinder.
The invention has the beneficial effects as follows,
1. the powerful air-flow that produces of air current spray nozzle is equivalent to soft stroke of cutter, and the place of air-flow process all can be drawn and split, as long as draw, splits air flow energy and reaches material boat edge, can draw and split the hardening layer at material boat edge, and therefore, material boat position and distortion thereof do not affect stroke splits effect;
2. powerful air-flow mutually clashes into and can make metal dust looser drawing while splitting hardening layer the metal dust produced, and can not form new adhesion;
3. use powerful airflow cleans, just can not produce new pollution to as-reduced material powder, be conducive to guarantee product quality;
4. a plurality of powerful air current spray nozzles are equidistantly arranged, formed equidistant powerful air current spray nozzle row, namely be equivalent to adopt and draw a blade row and draw and split, as long as by 90 ° of powerful air current spray nozzle row's orientation rotations, can realize stroke splitting of two mutually orthogonal directions.
The accompanying drawing explanation
Fig. 1 is that the hermetically sealed air-flow of the present invention is drawn the structural representation split with the automatic material receiving integrated apparatus;
Fig. 2 is that the hermetically sealed air-flow of the present invention is drawn the right view split with the automatic material receiving integrated apparatus;
Fig. 3 is that the hermetically sealed air-flow of the present invention is drawn the top view split with the automatic material receiving integrated apparatus;
Fig. 4 is that the hermetically sealed air-flow of the present invention is drawn the work schematic diagram split with the automatic material receiving integrated apparatus.
In figure, 1. the rewinding storehouse, 2. clamp lower finger, 3. linear slide rail, 4. slide block, 5. spring, 6. material boat, 7. unclamp and use cylinder, 8. air current spray nozzle, 9. scanning gyroaxis, 10. keying cylinder, 11. turn to gyroaxis, 12. sealing door-plates, 13. dust catcher, 14. collection containers, 15. anti-rotation cylinders, 16. gyroaxis, 17. installing plates, 18. fixing upper fingers.
The specific embodiment
The present invention is described in detail below in conjunction with the drawings and specific embodiments.
The invention provides hermetically sealed air-flow draws and splits and the automatic material receiving integrated apparatus, referring to Fig. 1 and Fig. 2, the rewinding storehouse 1 that comprises hollow, the both sides in rewinding storehouse 1 are provided with sealing door-plate 12, are equipped with and open and close cylinder 10 on each sealing door-plate 12, and the bottom in rewinding storehouse 1 is provided with opening, the opening part in rewinding storehouse 1 is provided with retracting device, the inside in rewinding storehouse 1 is provided with material boat 6, and the edge of material boat 6 evenly is provided with four stack clamping devices, and the top that 1 inside, described rewinding storehouse is positioned at material boat 6 is provided with air-flow and draws and split device.
Wherein, retracting device comprises the dust catcher 13 that is arranged on rewinding storehouse 1 opening part, and the openend cover in rewinding storehouse 1 has the collection container 14 of hollow, and rewinding storehouse 1 forms annular seal space with collection container 14;
Air-flow draw split device comprise vertically be arranged on 1 top, rewinding storehouse turn to gyroaxis 11, turn to the below of gyroaxis 11 to be connected with horizontally disposed scanning gyroaxis 9, on scanning gyroaxis 9, evenly be provided with several air current spray nozzles 8, each air current spray nozzle 8 all points to material boat 6;
Clamping device comprises the fixing upper finger 18 of V-arrangement, the fixing upper finger 18 of V-arrangement is fixed on installing plate 17, the below of fixing upper finger 18 is connected with and clamps lower finger 2 by spring 5, clamp the below that lower finger 2 is positioned at material boat 6, clamp lower finger 2 and be provided with linear slide rail 3, linear slide rail 3 is built-in with slide block 4, and the top correspondence of slide block 4 is provided with unclamps with cylinder 7, unclamps the top that is fixed on rewinding storehouse 1 with cylinder 7.
In order to expect the turnover of boat 6, on two sidewalls in sealing rewinding storehouse 1, have the hatch door of material boat turnover; In order to guarantee that powerful air-flow draws the seal request while splitting with the rewinding operation, to be equipped with on hatch door to open and closed rewinding storehouse sealing door-plate 12; Sealing door-plate 12 in rewinding storehouse is driven by the keying cylinder 10 of rewinding storehouse sealing door-plate, realizes opening with closed; Sealing rewinding storehouse 1 and the dust catcher 13 that is installed in rewinding storehouse end opening, and the collection container 14 of the powder of reducing material that can contact with the formation sealing of rewinding storehouse forms complete confined space; Air-flow is drawn to split with automatic material receiving and in whole confined space, is completed fully.
It is that dust from flying is very serious that the method that adopts powerful air-flow to cut is drawn the problem of splitting the hardening layer existence, for this reason, powerful air-flow must be drawn split to be placed in closed container and carry out, this requirement with the rewinding operation is consistent, therefore, we draw powerful air-flow to split with rewinding and are incorporated in a template container, form hermetically sealed air-flow and draw and split and the automatic material receiving integrated apparatus.
Powerful air-flow is drawn to split the air current spray nozzle row that device is comprised of several powerful air current spray nozzles 8 and turn round accordingly drive motion components and is formed, in order to form to draw, split track, air current spray nozzle row can swing around scanning gyroaxis 9, form the sectoring district, for the air-flow of realizing mutually orthogonal both direction, draw and split, air current spray nozzle row can rotate and get final product to 90 ° of gyroaxis 11 rotations.The methods that form powerful air-flow are varied, can be powerful air current spray nozzle rows, also can adopt powerful air knife etc.
The clamping device of material boat 6 by the fixing upper finger 18 of V-arrangement, fastening spring 5, in company with under slide block 4 mobile clamping together, pointing 2, linear slide rail 3, unclamping by main parts size such as the installing plate 17 of cylinder 7, clamping device and anti-rotation cylinders 15 of unclamping that clamping device uses form.
Hermetically sealed air-flow of the present invention is drawn and is split and the automatic material receiving integrated apparatus, by powerful air-flow, drawn to split with automatic turning rewinding two large divisions to form, and these two parts is integrated in a hermetic rewinding storehouse 1, therefore, during operation, there is no dust pollution; The production method of powerful air-flow is varied, can adopt powerful air-flow mouth 8 to form powerful air-flow mouth row, also can adopt powerful air knife row to produce powerful air-flow; Adopting powerful air-flow mouth row to draw while splitting hardening layer needs two slew gears, and one forms the sectoring district that clamping is not less than α, and another air-flow that forms two orthogonal directions is drawn and split; Adopting powerful air knife row to draw while splitting hardening layer only needs a slew gear, and the air-flow that is used to form two orthogonal directions is drawn and split; The automatic material receiving part is by upset Automatic-clamping material boat device and the upset driver part of drive feed line do not form, because upset Automatic-clamping material boat device does not have the power feed line when overturning, therefore, the mode that material boat 6 resets is flexible, can be that reverse upset resets, can be also to continue in the same way upset to reset; Hermetically sealed rewinding storehouse 1 is provided with valve that can open and close, the band sealing, has both facilitated sending into and connecing away of material boat 6, can seal reliably again; Can collect mouth at the material powder in hermetically sealed rewinding storehouse 1 dust exhaust apparatus is set, accelerate to draw the recovery of the metal dust flown upward while splitting with rewinding.
When the rewinding operation starts, at first to unclamp clamping device, now, the piston rod of anti-rotation cylinder 15 stretches out, and inserts in the anti-rotating hole of installing plate 17, prevents that installing plate 17 may rotate when unclamping clamping device, otherwise, clamping device was lost efficacy; After installing plate 17 is located fully, unclamp with the piston rod of cylinder 7 and stretch out, force the lower finger 2 of slide block 4 drive clamping of linear slide rail 3 to move down, the distance that makes to clamp between lower finger 2 and fixing upper finger 18 strengthens, guarantee that material boat 6 can enter from clamping between lower finger 2 and fixing finger 18, then, the sealing active door in rewinding storehouse 1 opens and closes the piston rod of cylinder 10 and retracts, just open the sealing hatch door in rewinding storehouse 1, the boat device that send that is loaded with material boat 6 enters rewinding storehouse 1, to expect that boat 6 is sent into and put in place, and etc. to be clamped.
After material boat 6 is sent into and is put in place, unclamp with the piston rod of cylinder 7 and retract, along with the retraction of unclamping with cylinder 7 piston rods, clamping lower finger 2 rises and will expect that boat 6 lifts under the effect of spring 5, finally make fixing upper finger 18 stretch into material boat 6, together with clamping lower finger 2, clamp material boat 6, and make to expect boat 6 and send the boat device to disengage, in order to send the boat device to exit rewinding storehouse 1.
After sending the boat device to exit rewinding storehouse 1, the piston rod that advances the keying cylinder 10 on boat side rewinding storehouse 1 stretches out, and makes to close into boat side seal door-plate 12, and the sealing door-plate 12 that now goes out the boat side also is in closed condition, and final, rewinding storehouse 1 is in whole sealing status.
Referring to Fig. 4, now open air current spray nozzle 8, produce powerful air-flow, by cylinder drive scanning gyroaxis 9 and on air current spray nozzle 8 do scanning motion, form the sectoring that angle is not less than α, guarantees that powerful air-flow can scan material powder all between 6 liang of walls of material boat surperficial and draw and split; Complete after drawing of a direction split, drives and turn to gyroaxis 11 to make air current spray nozzle row half-twist by cylinder, in order to implement stroke splitting of another direction;
Referring to Fig. 3, after completing powerful air-flow and drawing and split, the piston rod of retraction anti-rotation cylinder 15, rotate by the 17 wraparound rotating shafts 16 of cylinder drive installation plate, also overturns 180 ° thereby drive material boat 6, and as-reduced material powder can be recovered in collection container 14; After collection, by cylinder, drive material boat 6 and overturn again 180 °, make to expect that boat 6 resets.
After material boat 6 resets, stay a minute, so that the material powder flown upward falls, can adopt dust catcher 13 dust suctions to fall to accelerate the material powder simultaneously; Time delay is retracted to the piston rod of the keying cylinder 10 on the sealing door-plate 12 that goes out the boat side, opens out the sealing door-plate 12 of boat side, enters rewinding storehouse 1 in order to connect the boat device.
After connecing the boat device and entering rewinding storehouse 1 and put in place, etc. clamping device to be released, now, the process of unclamping clamping device when the process of unclamping clamping device starts with rewinding is identical, along with unclamping of clamping device, material boat 6 moves down in company with clamping lower finger 2, drops on and connects on the boat device, and disengage with clamping lower finger 2, and two distances that clamp between finger guarantee to connect away smoothly material boat 6; After material boat 6 fell into and connects the boat device, the boat device that connects that is loaded with material boat 6 exited rewinding storehouse 1, and the sealing door-plate 12 that goes out the boat side cuts out.
So far, completing a complete hermetically sealed air-flow draws and splits and the automatic material receiving work cycle.
It is as follows that the hermetically sealed air-flow of the present invention is drawn the characteristics of splitting with the automatic material receiving integrated apparatus:
1. hardening layer is drawn and split operation and rewinding operation and be integrated into a station and carry out, shortened the length of activity chain;
2. powerful air-flow is drawn to split and has been avoided various machinery to draw the deficiency of splitting;
3. powerful air-flow is drawn the impact of splitting 6 distortion of not material feeding boat and material boat 6 position errors;
4. draw to split with rewinding and all in hermetically sealed rewinding storehouse, complete, avoided dust pollution.
Hermetically sealed air-flow of the present invention is drawn and is split the powerful air-flow that the air current spray nozzle 8 with the automatic material receiving integrated apparatus produces and be equivalent to soft stroke of cutter, the place of air-flow process all can be drawn and split, as long as draw, split air flow energy and reach material boat 6 edges, can draw and split the hardening layer at material boat 6 edges, therefore, material boat 6 positions and distortion thereof do not affect to draw and split effect; Powerful air-flow mutually clashes into and can make metal dust looser drawing while splitting hardening layer the metal dust produced, and can not form new adhesion; Use powerful airflow cleans, just can not produce new pollution to as-reduced material powder, be conducive to guarantee product quality; A plurality of powerful air current spray nozzles 8 are equidistantly arranged, formed equidistant powerful air current spray nozzle row, namely be equivalent to adopt and draw a blade row and draw and split, as long as by 90 ° of powerful air current spray nozzle row's orientation rotations, can realize stroke splitting of two mutually orthogonal directions.Solved and existing drawn that to split the device fracturing effect poor, the material powder is difficult for reclaiming, easily pollutes, the problem of the hardening layer of easy-clear material boat 6 edge adhesions not.
Claims (5)
1. hermetically sealed air-flow is drawn and is split and the automatic material receiving integrated apparatus, it is characterized in that, the rewinding storehouse (1) that comprises hollow, the both sides in rewinding storehouse (1) are provided with sealing door-plate (12), on each sealing door-plate (12), be equipped with and open and close cylinder (10), the bottom in described rewinding storehouse (1) is provided with opening, the opening part in rewinding storehouse (1) is provided with retracting device, the inside in rewinding storehouse (1) is provided with material boat (6), the edge of material boat (6) is provided with four stack clamping devices, and the top that inside, described rewinding storehouse (1) is positioned at material boat (6) is provided with air-flow and draws and split device.
2. hermetically sealed air-flow as claimed in claim 1 is drawn and is split and the automatic material receiving integrated apparatus, it is characterized in that, described retracting device comprises the dust catcher (13) that is arranged on rewinding storehouse (1) opening part, the openend cover in rewinding storehouse (1) has the collection container (14) of hollow, and rewinding storehouse (1) forms annular seal space with collection container (14).
3. hermetically sealed air-flow as claimed in claim 1 is drawn and is split and the automatic material receiving integrated apparatus, it is characterized in that, described air-flow draw split device comprise vertically be arranged on top, rewinding storehouse (1) turn to gyroaxis 11, turn to the below of gyroaxis 11 to be connected with horizontally disposed scanning gyroaxis (9), on scanning gyroaxis (9), evenly be provided with several air current spray nozzles (8), each air current spray nozzle (8) all points to material boat (6).
4. hermetically sealed air-flow as described as any one in claims 1 to 3 is drawn and is split and the automatic material receiving integrated apparatus, it is characterized in that, described material boat (6) bilateral symmetry is provided with installing plate (17), on every installing plate (17), be equipped with anti-rotation cylinder (15), every installing plate (17) is equipped with two gyroaxises (16) near a side in rewinding storehouse (1), each gyroaxis (16) all is fixed on the outer wall of rewinding storehouse (1), described four stack clamping devices all are fixed on installing plate (17), wherein clamping device connects by an installing plate (17) in twos.
5. hermetically sealed air-flow as claimed in claim 4 is drawn and is split and the automatic material receiving integrated apparatus, it is characterized in that, described clamping device comprises the fixing upper finger of V-arrangement (18), the fixing upper finger of V-arrangement (18) is fixed on installing plate (17), the below of fixing upper finger (18) is connected with and clamps lower finger (2) by spring (5), clamp the below that lower finger (2) is positioned at material boat (6), clamp lower finger (2) and be provided with linear slide rail (3), linear slide rail (3) is built-in with slide block (4), the top correspondence of slide block (4) is provided with unclamps with cylinder (7), unclamp the top that is fixed on rewinding storehouse (1) with cylinder (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310308976.0A CN103406544B (en) | 2013-07-22 | 2013-07-22 | Hermetically sealed air-flow is drawn and is split and automatic material receiving integrated apparatus |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310308976.0A CN103406544B (en) | 2013-07-22 | 2013-07-22 | Hermetically sealed air-flow is drawn and is split and automatic material receiving integrated apparatus |
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| Publication Number | Publication Date |
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| CN103406544A true CN103406544A (en) | 2013-11-27 |
| CN103406544B CN103406544B (en) | 2015-12-02 |
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| TW201208870A (en) * | 2010-08-31 | 2012-03-01 | Microjet Technology Co Ltd | Auto powder recovery device |
| CN103055648A (en) * | 2013-01-23 | 2013-04-24 | 李正斌 | Concentralized powder collecting device |
| CN202910008U (en) * | 2012-09-27 | 2013-05-01 | 中冶南方工程技术有限公司 | Air knife device for dedusting magnesium oxide |
| CN202910558U (en) * | 2012-10-29 | 2013-05-01 | 昆山市力格自动化设备有限公司 | Device used for turning plates |
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2013
- 2013-07-22 CN CN201310308976.0A patent/CN103406544B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2008106319A (en) * | 2006-10-26 | 2008-05-08 | Matsuura Machinery Corp | Powder-collecting device of metal-light hybrid milling machine |
| CN101797568A (en) * | 2009-12-23 | 2010-08-11 | 中冶南方工程技术有限公司 | Air knife of dust exhaust device for removing magnesium oxide dust in grain-oriented silicon steel production |
| TW201208870A (en) * | 2010-08-31 | 2012-03-01 | Microjet Technology Co Ltd | Auto powder recovery device |
| CN202910008U (en) * | 2012-09-27 | 2013-05-01 | 中冶南方工程技术有限公司 | Air knife device for dedusting magnesium oxide |
| CN202910558U (en) * | 2012-10-29 | 2013-05-01 | 昆山市力格自动化设备有限公司 | Device used for turning plates |
| CN103055648A (en) * | 2013-01-23 | 2013-04-24 | 李正斌 | Concentralized powder collecting device |
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Effective date of registration: 20170809 Address after: Zhongyuan District 450007 Henan city of Zhengzhou province Zheng Road Xintian Road South 500 meters Patentee after: HENAN DERUIPU SURVEYING AND MAPPING INSTRUMENT CO., LTD. Address before: 710048 Shaanxi city of Xi'an Province Jinhua Road No. 5 Patentee before: Xi'an University of Technology |