CN103398667B - A fast measuring device and method for plane deformation based on optical principle - Google Patents
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- 230000003287 optical effect Effects 0.000 title claims abstract description 20
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- 239000003550 marker Substances 0.000 claims abstract description 133
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- 229910052581 Si3N4 Inorganic materials 0.000 claims description 7
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 claims description 7
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- OJIJEKBXJYRIBZ-UHFFFAOYSA-N cadmium nickel Chemical compound [Ni].[Cd] OJIJEKBXJYRIBZ-UHFFFAOYSA-N 0.000 description 41
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- 229910052793 cadmium Inorganic materials 0.000 description 1
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Abstract
Description
技术领域technical field
本发明属于光学测量领域,具体涉及一种基于光学原理的平面变形快捷测量装置及方法。The invention belongs to the field of optical measurement, and in particular relates to a fast measurement device and method for plane deformation based on optical principles.
背景技术Background technique
变形是自然界普遍存在的现象,它是指变形体在各种荷载作用下,其形状、大小及位置在时间域和空间域的变化。在工程领域方面,当变形量不超过一定范围时不会造成危害;如果超过变形体所能承受的允许值,则可能引发严重的灾难。因此,对结构进行定期的变形测量显得非常重要。Deformation is a ubiquitous phenomenon in nature. It refers to the change of shape, size and position of a deformed object in the time and space domains under various loads. In the field of engineering, when the amount of deformation does not exceed a certain range, it will not cause harm; if it exceeds the allowable value that the deformed body can bear, it may cause serious disasters. Therefore, it is very important to carry out regular deformation measurement on the structure.
目前,应变片是最常见的变形测量仪器,但应变片一般存在以下三个缺点:1、温度变化引起应变片敏感栅电阻变化、试件材料与敏感栅材料的线膨胀系数不同,两者皆会产生附加应变,引起较大的测量误差;2、应变片的量程有限,在大应变下具有较大的非线性;3、应变片的输出信号较微弱,在复杂的环境下,抗干扰能力较差。At present, strain gauges are the most common deformation measuring instruments, but strain gauges generally have the following three disadvantages: 1. Temperature changes cause changes in the resistance of the strain gauge’s sensitive grid, and the linear expansion coefficients of the test piece material and the sensitive grid material are different. Additional strain will be generated, causing a large measurement error; 2. The range of the strain gauge is limited, and it has a large nonlinearity under large strain; 3. The output signal of the strain gauge is weak, and the anti-interference ability poor.
发明内容Contents of the invention
本发明针对上述现有技术的不足,提供了一种基于光学原理的平面变形快捷测量装置,可在不同位置多次对平面结构的变形进行测量,具有操作简单,成本低廉、耐高温和精度高等特点;本发明同时提供了一种基于光学原理的平面变形快捷测量方法。Aiming at the deficiencies of the above-mentioned prior art, the present invention provides a fast measuring device for plane deformation based on optical principles, which can measure the deformation of plane structures multiple times at different positions, and has the advantages of simple operation, low cost, high temperature resistance and high precision. Features; the present invention also provides a fast measurement method for plane deformation based on optical principles.
本发明是通过如下技术方案实现的:The present invention is achieved through the following technical solutions:
一种基于光学原理的平面变形快捷测量装置,其特征在于,包括四片呈十字形排列的镍镉板和数码相机,所述四片镍镉板包括两片横向设置的第一镍镉板和第二镍镉板,以及两片纵向设置的第三镍镉板和第四镍镉板,每片镍镉板上均开设有一螺栓槽,所述螺栓槽内安装有一螺栓,所述螺栓可沿螺栓槽滑动;所述螺栓的底端固定在待测物体上;A fast measurement device for plane deformation based on optical principles, characterized in that it includes four nickel-cadmium plates arranged in a cross shape and a digital camera, and the four nickel-cadmium plates include two first nickel-cadmium plates arranged horizontally and The second nickel-cadmium plate, and two longitudinally arranged third nickel-cadmium plates and fourth nickel-cadmium plates, each nickel-cadmium plate is provided with a bolt groove, and a bolt is installed in the bolt groove, and the bolt can be moved along the The bolt groove slides; the bottom end of the bolt is fixed on the object to be measured;
所述第一镍镉板上固定设置有第一横向标志物和第二横向标志物,第二镍镉板上固定设置有第三横向标志物;第一横向标志物、第二横向标志物和第三横向标志物的中心点位于同一横向直线上;第二横向标志物位于第一横向标志物和第三横向标志物之间;The first horizontal marker and the second horizontal marker are fixedly arranged on the first nickel-cadmium plate, and the third horizontal marker is fixedly arranged on the second nickel-cadmium plate; the first horizontal marker, the second horizontal marker and the The center point of the third horizontal marker is located on the same horizontal straight line; the second horizontal marker is located between the first horizontal marker and the third horizontal marker;
所述第三镍镉板上固定设置有第一纵向标志物和第二纵向标志物,第四镍镉板上固定设置有第三纵向标志物;第一纵向标志物、第二纵向标志物和第三纵向标志物的中心点位于同一纵向直线上;第二纵向标志物位于第一纵向标志物和第三纵向标志物之间;所述横向直线与纵向直线相互垂直。The first longitudinal marker and the second longitudinal marker are fixedly arranged on the third nickel-cadmium plate, and the third longitudinal marker is fixedly arranged on the fourth nickel-cadmium plate; the first longitudinal marker, the second longitudinal marker and the The center point of the third longitudinal marker is located on the same longitudinal straight line; the second longitudinal marker is located between the first longitudinal marker and the third longitudinal marker; the transverse straight line and the longitudinal straight line are perpendicular to each other.
本发明的进一步设置在于,所述第一横向标志物、第二横向标志物、第三横向标志物、第一纵向标志物、第二纵向标志物和第三纵向标志物均为氮化硅,所述氮化硅焊接在镍镉板上。The further setting of the present invention is that the first horizontal marker, the second horizontal marker, the third horizontal marker, the first vertical marker, the second vertical marker and the third vertical marker are all silicon nitride, The silicon nitride is welded on the nickel-cadmium board.
本发明还同时提供了一种基于光学原理的平面变形快捷测量方法,包括以下步骤:The present invention also provides a fast measurement method for plane deformation based on the optical principle, which includes the following steps:
(1)将权利要求1所述的基于光学原理的平面变形快捷测量装置中安装在待测物体上,在两片横向设置的第一镍镉板和第二镍镉板之间留有间距,两片纵向设置的第三镍镉板和第四镍镉板之间留有间距;(1) the plane deformation quick measurement device based on optical principle described in claim 1 is installed on the object to be measured, and a distance is left between the first nickel-cadmium plate and the second nickel-cadmium plate arranged laterally in two pieces, There is a gap between the two longitudinally arranged third nickel-cadmium plates and the fourth nickel-cadmium plates;
(2)安装完成后,用数码相机对四片镍镉板进行第一次拍摄,所得图像作为参考图像;记第一横向标志物与第二横向标志物中心点之间的距离为nx个像素,第一横向标志物与第三横向标志物中心点之间的距离为mx个像素;第一纵向标志物与第二纵向标志物中心点之间的距离为ny个像素,第一纵向标志物与第三纵向标志物中心点之间的距离为my个像素;(2) After the installation is completed, use a digital camera to take the first photo of the four nickel-cadmium plates, and the resulting image is used as a reference image; note that the distance between the first horizontal marker and the center point of the second horizontal marker is n x pixels, the distance between the first horizontal marker and the center point of the third horizontal marker is m x pixels; the distance between the first vertical marker and the center point of the second longitudinal marker is n y pixels, the first The distance between the longitudinal marker and the center point of the third longitudinal marker is m y pixels;
第一次观测时,When first observed,
第一横向标志物与第三横向标志物中心点之间的实际距离为 The actual distance between the center point of the first horizontal marker and the third horizontal marker is
第一纵向标志物与第三纵向标志物中心点之间的实际距离为 The actual distance between the center point of the first longitudinal marker and the third longitudinal marker is
其中,Nx为第一横向标志物与第二横向标志物中心点之间的实际距离,Ny为第一纵向标志物与第二纵向标志物中心点之间的实际距离;Wherein, N x is the actual distance between the center point of the first horizontal marker and the second horizontal marker, and N y is the actual distance between the center point of the first longitudinal marker and the second longitudinal marker;
(3)在待测物体变形期间,对四片镍镉板进行定期或不定期观测;在进行第i次观测时,i为大于1的正整数;(3) Periodically or irregularly observe the four nickel-cadmium plates during the deformation period of the object to be measured; when performing the i-th observation, i is a positive integer greater than 1;
记第一横向标志物与第二横向标志物中心点之间的距离为n′x个像素,第一横向标志物与第三横向标志物中心点之间的距离为m′x个像素;第一纵向标志物与第二纵向标志物中心点之间的距离为n′y个像素,第一纵向标志物与第三纵向标志物中心点之间的距离为m′y个像素;Note that the distance between the first horizontal marker and the center point of the second horizontal marker is n' x pixels, and the distance between the first horizontal marker and the center point of the third horizontal marker is m' x pixels; The distance between a longitudinal marker and the center point of the second longitudinal marker is n' y pixels, and the distance between the first longitudinal marker and the center point of the third longitudinal marker is m' y pixels;
第i次观测时,At the i-th observation,
第一横向标志物与第三横向标志物中心点之间的实际距离为 The actual distance between the center point of the first horizontal marker and the third horizontal marker is
第一纵向标志物与第三纵向标志物中心点之间的实际距离为 The actual distance between the center point of the first longitudinal marker and the third longitudinal marker is
(4)得到在第i次观测时,待测物体的变形量为:(4) Obtain the deformation of the object to be measured at the time of the i-th observation:
x方向上的变形量为:
y方向上的变形量为:
待测物体总变形量为:
本发明所述的基于光学原理的平面变形快捷测量装置和方法,可在不同位置多次对平面结构的变形进行测量,具有操作简单,成本低廉、耐高温和精度高等特点;利用该平面变形快捷测量装置对待测物进行多次测量,可以得到随着时间的变化,待测物体的变形规律。将变形值与物体所能承受的允许变形值进行比较,从而对结构的安全性能进行有效的评估。The fast measurement device and method for plane deformation based on the optical principle of the present invention can measure the deformation of the plane structure multiple times at different positions, and has the characteristics of simple operation, low cost, high temperature resistance and high precision; The measuring device performs multiple measurements on the object to be measured, and can obtain the deformation law of the object to be measured as the time changes. Compare the deformation value with the allowable deformation value that the object can bear, so as to effectively evaluate the safety performance of the structure.
附图说明Description of drawings
图1为本发明所述基于光学原理的平面变形快捷测量装置的结构图。Fig. 1 is a structural diagram of a quick measurement device for plane deformation based on optical principles according to the present invention.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明做进一步详细的说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
如图1所示,本发明提供了一种基于光学原理的平面变形快捷测量装置,包括四片呈十字形排列的镍镉板和数码相机,由于镍镉材料具有稳定的化学性质,没有明显的热胀冷缩现象,在测量时,镍镉板自身不发生变形。As shown in Figure 1, the present invention provides a quick measurement device for plane deformation based on the optical principle, including four nickel-cadmium plates arranged in a cross shape and a digital camera. Because the nickel-cadmium material has stable chemical properties, there is no obvious Expansion with heat and contraction with cold, when measuring, the nickel-cadmium plate itself does not deform.
所述四片镍镉板包括两片横向设置的第一镍镉板1和第二镍镉板2,以及两片纵向设置的第三镍镉板3和第四镍镉板4,每片镍镉板上均开设有一螺栓槽11,所述螺栓槽11内安装有一螺栓12,所述螺栓12可沿螺栓槽11滑动,并在任意一个位置进行固定。所述螺栓12的底端固定在待测物体上;四片镍镉板相互呈90°夹角。The four nickel-cadmium plates include two horizontally arranged first nickel-cadmium plates 1 and the second nickel-cadmium plate 2, and two longitudinally arranged third nickel-cadmium plates 3 and the fourth nickel-cadmium plate 4, each nickel-cadmium plate A bolt groove 11 is provided on the cadmium plate, and a bolt 12 is installed in the bolt groove 11, and the bolt 12 can slide along the bolt groove 11 and be fixed at any position. The bottom ends of the bolts 12 are fixed on the object to be measured; the four nickel-cadmium plates form an angle of 90° with each other.
所述第一镍镉板1上固定设置有第一横向标志物5和第二横向标志物6,第二镍镉板2上固定设置有第三横向标志物7;第一横向标志物5、第二横向标志物6和第三横向标志物7的中心点位于同一横向直线上;第二横向标志物6位于第一横向标志物5和第三横向标志物7之间;The first horizontal marker 5 and the second horizontal marker 6 are fixedly arranged on the first nickel-cadmium plate 1, and the third horizontal marker 7 is fixedly arranged on the second nickel-cadmium plate 2; the first horizontal marker 5, The center points of the second horizontal marker 6 and the third horizontal marker 7 are located on the same horizontal straight line; the second horizontal marker 6 is located between the first horizontal marker 5 and the third horizontal marker 7;
所述第三镍镉板3上固定设置有第一纵向标志物8和第二纵向标志物9,第四镍镉板4上固定设置有第三纵向标志物10;第一纵向标志物8、第二纵向标志物9和第三纵向标志物10的中心点位于同一纵向直线上;第二纵向标志物9位于第一纵向标志物8和第三纵向标志物10之间;所述横向直线与纵向直线相互垂直。The first longitudinal marker 8 and the second longitudinal marker 9 are fixedly arranged on the third nickel-cadmium plate 3, and the third longitudinal marker 10 is fixedly arranged on the fourth nickel-cadmium plate 4; the first longitudinal marker 8, The center points of the second longitudinal marker 9 and the third longitudinal marker 10 are located on the same longitudinal straight line; the second longitudinal marker 9 is located between the first longitudinal marker 8 and the third longitudinal marker 10; the horizontal straight line and The longitudinal straight lines are perpendicular to each other.
所述第一横向标志物5、第二横向标志物6、第三横向标志物7、第一纵向标志物8、第二纵向标志物9和第三纵向标志物10均为氮化硅,所述氮化硅焊接在镍镉板上,氮化硅在光照下能提供良好的光学测量效果。The first horizontal marker 5, the second horizontal marker 6, the third horizontal marker 7, the first vertical marker 8, the second vertical marker 9 and the third vertical marker 10 are silicon nitride, so The above-mentioned silicon nitride is welded on the nickel-cadmium plate, and the silicon nitride can provide good optical measurement effect under light.
本实施例中第一镍镉板1上的两标志物5和6中心点距离设置为3mm,第三镍镉板3上的两标志8和9中心点距离也设置为3mm。In this embodiment, the distance between the center points of the two markers 5 and 6 on the first nickel-cadmium plate 1 is set to 3 mm, and the distance between the center points of the two marks 8 and 9 on the third nickel-cadmium plate 3 is also set to 3 mm.
本发明还同时提供了一种基于光学原理的平面变形快捷测量方法,包括以下步骤:The present invention also provides a fast measurement method for plane deformation based on the optical principle, which includes the following steps:
(1)将上述基于光学原理的平面变形快捷测量装置中安装在待测物体上,在横向两镍镉板之间预留一定的距离,纵向两镍镉板之间也预留一定的距离,距离是根据对待测物体变形量的估计而选定;在两镍镉板之间预留一定的距离的目的是为了防止当待测物体的变形量为负值,若预留的距离较小,随着待测物体的收缩变形,两镍镉板将会接触,从而无法进行变形测量。(1) Install the above-mentioned fast measuring device for plane deformation based on the optical principle on the object to be measured, reserve a certain distance between the two nickel-cadmium plates in the horizontal direction, and reserve a certain distance between the two nickel-cadmium plates in the vertical direction, The distance is selected according to the estimation of the deformation of the object to be measured; the purpose of reserving a certain distance between the two nickel-cadmium plates is to prevent the deformation of the object to be measured from being negative, if the reserved distance is small, As the object to be measured shrinks and deforms, the two nickel-cadmium plates will come into contact, making deformation measurement impossible.
(2)安装完成后,用数码相机对四片镍镉板进行第一次拍摄,所得图像作为参考图像;记第一横向标志物与第二横向标志物中心点之间的距离为nx个像素,第一横向标志物与第三横向标志物中心点之间的距离为mx个像素;第一纵向标志物与第二纵向标志物中心点之间的距离为ny个像素,第一纵向标志物与第三纵向标志物中心点之间的距离为my个像素;(2) After the installation is completed, use a digital camera to take the first photo of the four nickel-cadmium plates, and the resulting image is used as a reference image; note that the distance between the first horizontal marker and the center point of the second horizontal marker is n x pixels, the distance between the first horizontal marker and the center point of the third horizontal marker is m x pixels; the distance between the first vertical marker and the center point of the second longitudinal marker is n y pixels, the first The distance between the longitudinal marker and the center point of the third longitudinal marker is m y pixels;
第一次观测:First observation:
第一横向标志物与第三横向标志物中心点之间的实际距离: The actual distance between the center point of the first horizontal marker and the third horizontal marker:
第一纵向标志物与第三纵向标志物中心点之间的实际距离:其中,Nx为第一横向标志物与第二横向标志物中心点之间的实际距离,Ny为第一纵向标志物与第二纵向标志物中心点之间的实际距离;The actual distance between the center point of the first longitudinal marker and the third longitudinal marker: Wherein, N x is the actual distance between the center point of the first horizontal marker and the second horizontal marker, and N y is the actual distance between the center point of the first longitudinal marker and the second longitudinal marker;
(3)在待测物体变形期间,对四片镍镉板进行定期或不定期观测;在进行第i次观测时(i为大于1的正整数),记第一横向标志物与第二横向标志物中心点之间的距离为n′x个像素,第一横向标志物与第三横向标志物中心点之间的距离为m′x个像素;第一纵向标志物与第二纵向标志物中心点之间的距离为n′y个像素,第一纵向标志物与第三纵向标志物中心点之间的距离为m′y个像素;(3) During the deformation period of the object to be measured, observe the four nickel-cadmium plates regularly or irregularly; when the i-th observation is made (i is a positive integer greater than 1), record the first horizontal marker and the second horizontal marker The distance between the center points of the markers is n' x pixels, the distance between the center points of the first horizontal marker and the third horizontal marker is m' x pixels; the first vertical marker and the second vertical marker The distance between the center points is n' y pixels, and the distance between the center points of the first longitudinal marker and the third longitudinal marker is m' y pixels;
第i次观测:The i-th observation:
第一横向标志物与第三横向标志物中心点之间的实际距离: The actual distance between the center point of the first horizontal marker and the third horizontal marker:
第一纵向标志物与第三纵向标志物中心点之间的实际距离: The actual distance between the center point of the first longitudinal marker and the third longitudinal marker:
(4)得到在第i次观测时,待测物体的变形量为:(4) Obtain the deformation of the object to be measured at the time of the i-th observation:
x方向上的变形量为:
y方向上的变形量为:
待测物体总变形量为:
本实施例中Nx=Ny=3mm,nx=ny=n,n′x=n′y=n′则In this embodiment, N x = N y = 3 mm, n x = n y = n, n' x = n' y = n' then
x方向上的变形量为:
y方向上的变形量为:
待测物体总变形量为:
本发明可改变为多种方式对本领域的技术人员是显而易见的,这样的改变不认为脱离本发明的范围。所有这样的对所述领域的技术人员显而易见的修改,将包括在本权利要求的范围之内。It will be obvious to those skilled in the art that the present invention may be modified in various ways and such modifications are not to be regarded as departing from the scope of the present invention. All such modifications obvious to those skilled in the art are intended to be included within the scope of this claim.
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US5825483A (en) * | 1995-12-19 | 1998-10-20 | Cognex Corporation | Multiple field of view calibration plate having a reqular array of features for use in semiconductor manufacturing |
JP2006329628A (en) * | 2005-05-23 | 2006-12-07 | Hitachi Zosen Corp | Deformation measurement method for structures |
CN101688769A (en) * | 2007-07-03 | 2010-03-31 | G科德系统有限公司 | Pre tension monitoring solution |
CN102853778A (en) * | 2012-08-06 | 2013-01-02 | 杭州珏光物联网科技有限公司 | Fiber grating strain sensor |
CN203405181U (en) * | 2013-08-06 | 2014-01-22 | 温州大学 | A Quick Measuring Device for Plane Deformation Based on Optical Principle |
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2013
- 2013-08-06 CN CN201310339692.8A patent/CN103398667B/en not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5825483A (en) * | 1995-12-19 | 1998-10-20 | Cognex Corporation | Multiple field of view calibration plate having a reqular array of features for use in semiconductor manufacturing |
JP2006329628A (en) * | 2005-05-23 | 2006-12-07 | Hitachi Zosen Corp | Deformation measurement method for structures |
CN101688769A (en) * | 2007-07-03 | 2010-03-31 | G科德系统有限公司 | Pre tension monitoring solution |
CN102853778A (en) * | 2012-08-06 | 2013-01-02 | 杭州珏光物联网科技有限公司 | Fiber grating strain sensor |
CN203405181U (en) * | 2013-08-06 | 2014-01-22 | 温州大学 | A Quick Measuring Device for Plane Deformation Based on Optical Principle |
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