CN103397410B - Be applicable to the multifunctional separator of carding process - Google Patents
Be applicable to the multifunctional separator of carding process Download PDFInfo
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- CN103397410B CN103397410B CN201310360951.5A CN201310360951A CN103397410B CN 103397410 B CN103397410 B CN 103397410B CN 201310360951 A CN201310360951 A CN 201310360951A CN 103397410 B CN103397410 B CN 103397410B
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Abstract
A kind of Multifunctional separation equipment being applicable to carding process, it comprises the cotton delivery pipe of S-shaped layout from top to bottom, the cotton inlet of cotton delivery pipe is directly connected with the cotton transport blower fan of griping cotton machine, is disposed with Mars checkout gear, metal detection device at the horizontal segment of the cotton-conveying pipe being positioned at cotton inlet rear portion; The upset valve mechanism of remover is arranged on the horizontal cotton delivery pipe rear portion after first half-turn; Second turning of cotton delivery pipe is negative-pressure balancing district, is provided with air balance separating component in negative-pressure balancing district in vertical mode; The arc cotton delivery pipe of air balance separating component end is provided with first group of weight magazins' layout parts, below first group of weight magazins' layout parts, is provided with first falls assorted dolly; The horizontal cotton delivery pipe being positioned at arc cotton delivery pipe rear portion arranges second group of weight magazins' layout parts, below second group of weight magazins' layout parts, is provided with second falls assorted dolly; The cotton section that goes out of described cotton delivery pipe adopts the mode extended from bottom to top to arrange, and below cotton outlet, be provided with bridge-type magnetic part; Cotton outlet is connected with condenser by pipeline.
Description
Technical field
The present invention relates to field of textile machinery, particularly relate to a kind of Multifunctional separation equipment being applicable to carding process.
Background technology
Be applicable to multifunctional separator in carding process in prior art as shown in Figure 1, its primary structure is made up of parts such as entering cotton blower fan 1 ', Mars checkout gear 2 ', metal detection device 3 ', remover 7 ', cotton delivery pipe 4 ', observation window 5 ', air balance separating component 6 ', weight separating component 8 ' and guidance panel 9 '.During equipment work, raw cotton, under the swabbing action entering cotton blower fan 1 ', enters from cotton inlet, along block arrows direction, carries via cotton delivery pipe 4 '.When raw cotton is through test point, the Mars checkout gear 2 ' be arranged on pipeline detects raw cotton with metal detection device 3 ', if time in discovery raw cotton containing Mars or metallics, equipment automatic controlling system gets rid of parts 7 ' action, Time Delay Opening valve, gets rid of the raw cotton containing foreign matter.Air balance separating component 6 ' balances the unnecessary air quantity before and after Multifunctional separation equipment between board, gets rid of short flannel and the micronic dust of part in raw cotton simultaneously.Weight in weight separating component 8 ' eliminating raw cotton and partial impurities.The mobility status of raw cotton can be observed by form 5 '.The optimum configurations of control unit has been come by guidance panel 9 ' with monitoring.
The deficiencies in the prior art part is: because Mars checkout gear 2 ' and metal detection device 3 ' are arranged on fan outlet position, after entering the cotton outlet of cotton blower fan, the flowing velocity of raw cotton in vertical cotton delivery pipe is fast and unstable, cotton flow form is contraction-like, is unfavorable for that detecting element is stable and work accurately.The air balance separating component of horizontal positioned, when airflow balancing, because separation bubble there will be raw cotton slight phenomenon of being detained on mesh plate, is unfavorable for equipment high yield.Fan part is arranged on device interior, and cleaning maintenance work is inconvenient.
Summary of the invention
The object of the invention is to provide for the weak point existed in existing multifunctional separator just a kind of have structure more reasonable, effectively can solve the circumscribed Multifunctional separation equipment being applicable to carding process of existing equipment.The present invention, by rational structural design, completes the functions such as metal detection is got rid of, the detection of metal Mars eliminating, air balance separation, weight separation, magazins' layout in an equipment.
Object of the present invention realizes by following technical scheme: the cotton delivery pipe comprising S-shaped layout from top to bottom.The cotton inlet of cotton delivery pipe is directly connected with the cotton transport blower fan of griping cotton machine, is disposed with Mars checkout gear, metal detection device at the horizontal segment of the cotton-conveying pipe being positioned at cotton inlet rear portion.Remover is arranged on the horizontal cotton delivery pipe rear portion after first half-turn; Second turning of cotton delivery pipe is negative-pressure balancing district, is provided with air balance separating component in negative-pressure balancing district in vertical mode; The arc cotton delivery pipe of air balance separating component end is provided with first group of weight magazins' layout parts, below first group of weight magazins' layout parts, is provided with first falls assorted dolly; The horizontal cotton delivery pipe being positioned at arc cotton delivery pipe rear portion arranges second group of weight magazins' layout parts, below second group of weight magazins' layout parts, is provided with second falls assorted dolly; The cotton section that goes out of described cotton delivery pipe adopts the mode extended from bottom to top to arrange, and below cotton outlet, be provided with bridge-type magnetic part; The cotton outlet of described equipment is connected with condenser by pipeline.
Described in the present invention second group weight magazins' layout parts adopt triangle dirt rod to be horizontally disposed with, and the operating angle of triangle dirt rod is regulated by the outer regulating handle stepping of machine; Wherein triangle dirt rod is connected by one end of adjustable plate, axial screw and connecting rack, and the other end of connecting rack is matched by the eccentric segment of slotted hole with eccentric adjustment axle; In the longitudinal end of eccentric adjustment axle, gear sign dish is installed successively, regulates seat ring and star-like handle; And described gear sign dish is mounted by means of bolts on equipment wallboard; Regulate seat ring to be coordinated with eccentric adjustment axle by linking bond, make it spinning movement synchronous; Regulating handle is connected by threaded adjusting seat ring; Star-like handle is arranged on eccentric adjustment axle by the screw thread of eccentric adjustment axial length shaft end, plays fastening effect to regulation stall.
More specifically: the air balance separating component of the vertical placement described in the present invention adopts the design of negative pressure side draught, while balance excess air flow, utilize the acting in conjunction of raw cotton dead weight and pneumatic convey, make the flowing of cotton flow in pipeline more smooth and easy, effectively solve the slight trapping phenomena that in prior art, raw cotton occurs when air balance.
Weight of the present invention, magazins' layout parts adopt two groups of structures, effectively increase the removal ability of weight and impurity.Wherein the structure of first group of weight magazins' layout parts and installation site same as the prior art, it utilizes aerodynamic principle to remove the impurity such as weight, mote, broken seed, soft seed epidermis, stiff sheet in raw cotton.Second group of weight magazins' layout parts uses novel dirt bar structure, is controlled the dedusting angle of dirt rod, by clashing into the impurity being separated and removing in raw cotton in raw cotton traveling process by the outer regulating handle of machine.In two groups of weight magazins' layout parts, add assorted dolly simultaneously, be convenient to clean use.
The present invention arranges bridge-type magnetic devices at cotton outlet place---namely below cotton outlet shape section install lower two blocks of high-performance rare-earth permanent-magnetic iron, utilize and change cotton flow direct of travel, cotton flow is successively struck to be had on two group rare-earth magnet of certain angle, to remove the metallics of iron content in raw cotton, further enhancing the security of follow-up board in carding process.
Beneficial effect of the present invention is as follows:
The present invention removes into cotton blower fan on the basis of existing technology, and raw cotton cotton transport blower fan that is direct by cotton delivery pipe and griping cotton machine is connected, under the effect of cotton transport blower fan Geldart-D particle, enter cotton delivery pipe; And Mars, metal detection element are arranged at and are horizontally set on cotton-conveying pipe, raw cotton is through the Geldart-D particle of a segment distance, the cotton flow speed and the flock form that make to enter surveyed area keep relative stability, thus effectively increase metal, Mars detects and gets rid of accuracy of action and stability.The present invention, by rational structural design, completes the functions such as metal detection is got rid of, the detection of metal Mars eliminating, air balance separation, weight separation, magazins' layout in an equipment.
Accompanying drawing explanation
Fig. 1 is the structural representation of prior art.
Fig. 2 is structural representation of the present invention.
Sequence number in Fig. 2: 1 is first to fall assorted dolly, and 2 is first weight magazins' layout parts, and 3 is negative-pressure balancing districts, 4 is air balance separating components, 5 is noil passages of remover, and 6 is upset valve mechanisms of remover, and 7 is Mars checkout gears, 8 is metal detection devices, 9 is observation windows, and 10 is bridge-type magnetic parts, and 11 is high-performance rare-earth permanent-magnetic iron, 12 is second weight magazins' layout parts, and 13 is second to fall assorted dolly.
Fig. 3 is the position view of the present invention in carding process.
Sequence number in Fig. 3: 14 is cotton transport blower fans, 15 is cotton delivery pipes of connecting device, and 16 is cotton inlets of equipment, and 17 is cotton outlets of equipment, and 18 is condensers.
Fig. 4 is the operating diagram of remover of the present invention upset valve mechanism.
Sequence number in Fig. 4: 19 is board-like gas circuit control assemblies, and 20 is turnover panel closing positions, and 21 is turnover panel enable possitions.
Fig. 5 is the structural representation of air balance parts of the present invention and first group of weight magazins' layout parts.
Fig. 6 is the side view of Fig. 5.
Sequence number in Fig. 5,6: 1 is first to fall assorted dolly, 2 is first weight magazins' layout parts, 3 is negative-pressure balancing districts, 22 is mesh plates, and 23 is cotton-conveying pipes, and 6 is upset valve mechanisms of remover, 5 is noil passages of remover, 24 is filter dirt pipelines, and 25 is flow capture chamber, and 26 is cotton receiving box.
Fig. 7 is the structural representation of the present invention second weight magazins' layout parts.
Sequence number in Fig. 7: 13 is second to fall assorted dolly, and 27 is the cotton plates of shelves, and 23 is cotton-conveying pipes, and 28 is connecting racks, and 29 is triangle dirt rods, and 30 is regulating handles.
Fig. 8 is the dirt rod operating angle schematic diagram of the present invention second weight magazins' layout parts.
Fig. 9 is the side elevational cross-section structural representation of Fig. 8.
Sequence number in Fig. 8, Fig. 9: 30 is regulating handles, 31 is gear identification discs, and 28 is connecting racks, and 29 is triangle dirt rods, and 32 is adjustable plates, and 33 is axial screws, and 34 is star-like handles, and 35 is eccentric adjustment axles, and 36 is regulate seat ring.
Detailed description of the invention
The present invention is further described below with reference to embodiment (accompanying drawing):
As shown in Figure 2,3, the Multifunctional separation equipment being applicable to carding process of the present invention comprises the cotton delivery pipe of S-shaped layout from top to bottom, the cotton inlet 16 of described cotton delivery pipe is directly connected with the cotton transport blower fan 14 of griping cotton machine, is disposed with Mars checkout gear 7, metal detection device 8 at the cotton-conveying pipe horizontal segment being positioned at cotton inlet rear portion.Horizontal segment rear portion after cotton-conveying pipe first half-turn is provided with the upset valve mechanism 6 of remover.Second bending end of described cotton delivery pipe is negative-pressure balancing district 3, is provided with air balance separating component in negative-pressure balancing district in the mode vertically arranged.First group of weight magazins' layout parts (this parts concrete structure is same as the prior art) 2 are provided with in the second bending end bottom (see Fig. 5), below the first weight magazins' layout parts, be provided with first to fall assorted dolly 1, second weight magazins' layout parts 12 are set in the horizontal cotton delivery pipe section being positioned at arc cotton delivery pipe section rear portion, below the second weight magazins' layout parts, are provided with second fall assorted dolly 13.The cotton section that goes out of described cotton delivery pipe adopts the mode extended from bottom to top to arrange, and below cotton outlet, be provided with bridge-type magnetic part 10, namely below cotton outlet shape section install lower two blocks of high-performance rare-earth permanent-magnetic iron 11; The cotton outlet 17 of equipment is connected by connecting pipe and condenser 18.
Described in the present invention second group weight magazins' layout parts comprise connecting rack 28, triangle dirt rod 29, the outer regulating handle 30 of machine, second group of wherein said weight magazins' layout parts adopt triangle dirt rod 29 to be horizontally disposed with, and the operating angle of triangle dirt rod is regulated by outer regulating handle 30 stepping of machine; Wherein triangle dirt rod 29 is connected with one end of connecting rack 28 by adjustable plate 32, axial screw 33, and the other end of connecting rack 28 is matched by the eccentric segment of slotted hole with eccentric adjustment axle 35; In the longitudinal end of eccentric adjustment axle 35, gear sign dish 31 is installed successively, regulates seat ring 36 and star-like handle 34; And described gear sign dish 31 is mounted by means of bolts on equipment wallboard; Regulate seat ring 36 to be coordinated with eccentric adjustment axle by linking bond, make it spinning movement synchronous; Regulating handle 30 is connected by threaded adjusting seat ring 36; Star-like handle 34 is arranged on eccentric adjustment axle by the screw thread of eccentric adjustment axial length shaft end, plays fastening effect to regulation stall.
More specifically: raw cotton enters from cotton inlet 16 level of equipment, Mars checkout gear 7 and the raw cotton of metal detection device 8 to process detect, when finding to contain Mars or metallic foreign body in raw cotton, the automatic control unit of equipment controls upset valve mechanism 6 Time Delay Opening of remover, to just stop through the raw cotton herein containing foreign matter, entered in cotton receiving box 26 (see Fig. 6) by the raw cotton stopped by the noil passage 5 of remover, upset valve mechanism returns to normal position (see Fig. 2, Fig. 4).Raw cotton enters the vertical air balance separating component 4 placed subsequently, and unnecessary air quantity enters flow capture chamber 25(see Fig. 6 by negative-pressure balancing district 3), then be sucked eliminating by the filter dirt pipeline 24 be connected to above flow capture chamber 25.Equipment is provided with two groups of weight magazins' layout parts, first weight magazins' layout parts 2 adopt U-shaped isolating construction (see Fig. 5), utilize the centrifugal action of flock through 180 ° of curved passages and the centrifugation of flock shock dirt rod, remove the impurity such as the mote that in raw cotton, proportion is larger, broken seed; Second group of weight magazins' layout parts 12 adopts plane dirt bar structure (see Fig. 7, Fig. 8), removes tiny trifle in the world in raw cotton.The weight be excluded and impurity fall into assorted dolly 1 and 13, convenient for cleaning.The bridge-type magnetic part 10 of equipment is arranged on cotton outlet, uses high-performance rare-earth permanent-magnetic iron 11, removes the metallics of iron content in raw cotton.
Fig. 3 is the position view of the present invention in carding process.Be arranged on the cotton delivery pipe 15 of cotton inlet 16 by equipment room of its upper side, be connected with the cotton transport blower fan 14 being positioned at griping cotton machine cotton outlet place, the cotton outlet 17 being arranged on equipment end is connected by the cotton delivery pipe of equipment room and condenser 18.Raw cotton course of conveying in the present invention is jointly completed by the Geldart-D particle of cotton transport blower fan 14 and the swabbing action of condenser 18.The present invention is by adjusting the length of the cotton delivery pipe 15 into the rotating speed of cotton blower fan 14 and equipment room, and the cotton flow speed and the flock form that make to enter surveyed area keep relative stability, thus improves the Stability and veracity that detecting element detects and get rid of component actuation.
Fig. 4 is the operating diagram of remover of the present invention upset valve mechanism.When equipment control system by Mars and metal detection device detect in raw cotton containing metal or Mars time, control system is according to the deferred action of the state modulator set board-like gas circuit 19, turnover panel by closing position 20 action to enable possition 21, stop that the raw cotton containing Mars or metal continues to move ahead, make it to be entered in cotton receiving box 26 by the noil passage 5 of remover in Fig. 5,6.
Fig. 5,6 is the structural representation of air balance separating component of the present invention and the first weight magazins' layout parts.Air balance separating component adopts the design of negative pressure side draught, avoids filter dirt negative pressure and acts directly on the mesh plate 22 of air balance separating component 4, produce cotton flow conveying obstacle.Cross air-flow unnecessary in cotton passage first to be entered in the negative-pressure balancing district 3 of both sides by mesh plate 22, then be sucked in filter dirt unit with filter dirt pipeline 24 by the flow capture chamber 25 of side, negative-pressure balancing district 3.By the filter dirt negative pressure at adjustment filter dirt pipeline 24 place, filter dirt air quantity can be controlled, make the air quantity of eliminating reach dynamic equilibrium with the air quantity entering air balance region, and make the static pressure of air balance separating component cotton delivery pipe inside, by malleation gradually to negative pressure transition.Flow capture chamber 25 side is provided with valve, and unlatching can be facilitated to carry out cleaning.First weight magazins' layout parts 2 adopt U-shaped structural design, utilize the centrifugal action of flock through 180 ° of arc cotton delivery pipes and the centrifugation of flock shock dirt rod, the foreign matters such as the weight making proportion larger, impurity fall into first from dirt nod gap and fall in assorted dolly 1.
Fig. 7 is the structural representation of the present invention second weight magazins' layout parts.Raw cotton is walked in the direction of the arrow in cotton-conveying pipe 23, the rolling of raw cotton in traveling process is utilized to jump, make it the operating angle of multiple impact separating component intermediate cam shape dirt rod, thus the impurity in flock and micronic dust are excluded under impact effect, and fall into second by dirt nod gap and fall in assorted dolly 13.The cotton plate 27 of shelves is outside for preventing trifle in the world from falling the second assorted dolly that falls.The operating angle of dirt rod can drive connecting rack 28 to regulate by the outer regulating handle 30 of machine.
Fig. 8 is the schematic diagram of the second weight magazins' layout parts the 2nd gear dirt rod operating angle, and Fig. 9 is the side elevational cross-section structural representation of Fig. 8.Second weight magazins' layout parts adjustable range is divided into 5 grades, from 0 ~ 4 grade.Wherein 0 grade is initial position, and as shown in Figure 7, Fig. 8 is second gear position view.Eccentric adjustment axial length axle side is installed gear identification disc 31 with this, is regulated seat ring 36, star-like handle 34.Eccentric adjustment axle 35 is arranged in gear identification disc, and gear identification disc is arranged on equipment wallboard by bolt.Eccentric adjustment axle 35 is coordinated with adjustment seat ring 36 by the linking bond on major axis side, makes it action synchronous, and regulating handle 30 is threaded connection on adjustment seat ring 36.Eccentric adjustment axle 35 major axis outermost is screw thread, and star-like handle 34 is by screw thread rotation fastening adjustment seat ring.The eccentric shaft of eccentric adjustment axle 35 coordinates with the slotted hole of connecting rack 28 lower end, and the upper end of connecting rack 28 is connected by adjustable plate 32, axial screw and two groups of triangle dirt rod adjustable sides.During adjustment, first star grip knob 34 is unclamped, rotate regulating handle 30, regulating handle 30 drives and adjusts knot seat ring 36, eccentric adjustment axle 35 rotates, the transverse movement of eccentric adjustment axle 35 rotational movement connecting rack 28, thus drive triangle dirt rod 29 carrying out at a certain angle to rotate, screw star-like handle 34 after adjustment.
Claims (1)
1. one kind is applicable to the Multifunctional separation equipment of carding process, it is characterized in that: it comprises the cotton delivery pipe of S-shaped layout from top to bottom, the cotton inlet of cotton delivery pipe is directly connected with the cotton transport blower fan of griping cotton machine, is disposed with Mars checkout gear, metal detection device at the horizontal segment of the cotton-conveying pipe being positioned at cotton inlet rear portion; The upset valve mechanism of remover is arranged on the horizontal cotton delivery pipe rear portion after first half-turn; Second turning of cotton delivery pipe is negative-pressure balancing district, is provided with air balance separating component in negative-pressure balancing district in vertical mode; The arc cotton delivery pipe of air balance separating component end is provided with first group of weight magazins' layout parts, below first group of weight magazins' layout parts, is provided with first falls assorted dolly; The horizontal cotton delivery pipe being positioned at arc cotton delivery pipe rear portion arranges second group of weight magazins' layout parts, below second group of weight magazins' layout parts, is provided with second falls assorted dolly; The cotton section that goes out of described cotton delivery pipe adopts the mode extended from bottom to top to arrange, and below cotton outlet, be provided with bridge-type magnetic part; Described cotton outlet is connected with condenser by pipeline; Described second group of weight magazins' layout parts adopt triangle dirt rod to be horizontally disposed with, and the operating angle of triangle dirt rod is regulated by the outer regulating handle stepping of machine; Wherein triangle dirt rod is connected by one end of adjustable plate, axial screw and connecting rack, and the other end of connecting rack is matched by the eccentric segment of slotted hole with eccentric adjustment axle; In the longitudinal end of eccentric adjustment axle, gear sign dish is installed successively, regulates seat ring and star-like handle; Gear sign dish is arranged on equipment wallboard by bolt; Regulate seat ring to be coordinated with eccentric adjustment axle by linking bond, make it spinning movement synchronous; Regulating handle is connected with adjustment seat ring by screw thread; Star-like handle is arranged on eccentric adjustment axle by the screw thread of eccentric adjustment axial length shaft end, plays fastening effect to regulation stall.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310360951.5A CN103397410B (en) | 2013-08-19 | 2013-08-19 | Be applicable to the multifunctional separator of carding process |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310360951.5A CN103397410B (en) | 2013-08-19 | 2013-08-19 | Be applicable to the multifunctional separator of carding process |
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| Publication Number | Publication Date |
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| CN103397410A CN103397410A (en) | 2013-11-20 |
| CN103397410B true CN103397410B (en) | 2016-03-02 |
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| CN201310360951.5A Active CN103397410B (en) | 2013-08-19 | 2013-08-19 | Be applicable to the multifunctional separator of carding process |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105239218B (en) * | 2015-10-28 | 2018-01-26 | 武汉汉麻生物科技有限公司 | A kind of automatic feeding system of flaxen fiber scutching fluffer |
| CN105350868A (en) * | 2015-11-27 | 2016-02-24 | 山东宏业纺织股份有限公司 | Cabin door control system of short fiber removing device |
| CN108716032A (en) * | 2018-08-09 | 2018-10-30 | 青岛宏大纺织机械有限责任公司 | A kind of multi-functional heavy object separator |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4977645A (en) * | 1988-07-23 | 1990-12-18 | Trutzschler Gmbh & Co. Kg | Apparatus for removing foreign metal bodies from a fiber transporting duct |
| CN2282555Y (en) * | 1996-08-26 | 1998-05-27 | 江苏省金坛市纺织机械总厂 | Host machine of multifunctional scutching detecting impurity-removing machine |
| CN200943113Y (en) * | 2006-08-17 | 2007-09-05 | 刘继东 | Cotton opener feeding apparatus |
| CN202107814U (en) * | 2011-03-31 | 2012-01-11 | 青岛宏大纺织机械有限责任公司 | Heavy object separator |
| CN203382887U (en) * | 2013-08-19 | 2014-01-08 | 郑州宏大新型纺机有限责任公司 | Multifunctional separator suitable for blowing-carding process |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4131188C2 (en) * | 1991-09-19 | 2002-08-14 | Truetzschler Gmbh & Co Kg | Device on a conveyor line for the pneumatic conveying of textile fibers, especially in spinning preparation |
-
2013
- 2013-08-19 CN CN201310360951.5A patent/CN103397410B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4977645A (en) * | 1988-07-23 | 1990-12-18 | Trutzschler Gmbh & Co. Kg | Apparatus for removing foreign metal bodies from a fiber transporting duct |
| CN2282555Y (en) * | 1996-08-26 | 1998-05-27 | 江苏省金坛市纺织机械总厂 | Host machine of multifunctional scutching detecting impurity-removing machine |
| CN200943113Y (en) * | 2006-08-17 | 2007-09-05 | 刘继东 | Cotton opener feeding apparatus |
| CN202107814U (en) * | 2011-03-31 | 2012-01-11 | 青岛宏大纺织机械有限责任公司 | Heavy object separator |
| CN203382887U (en) * | 2013-08-19 | 2014-01-08 | 郑州宏大新型纺机有限责任公司 | Multifunctional separator suitable for blowing-carding process |
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