The application is the applying date is on April 8th, 2009, application number be 200980116123.9 and denomination of invention be the divisional application of the application for a patent for invention of " binder composition and use the blooming of this binder composition ".
Summary of the invention
An object of the present invention is to provide a kind of binder composition, this binder composition has excellent bond properties and can not reduce optical property and the weather resistance of blooming when it is used to blooming.Especially, when the protective membrane using acrylate films as polaroid, described binder composition provides excellent bond properties to polaroid and can not reduce optical property and the weather resistance of the polarization plates prepared thus.In addition, an object of the present invention is to provide the blooming by using described binder combination to prepare and polarization plates.
In order to realize above-mentioned purpose of the present invention, the invention provides one and represented by following general formula 1 and comprise the binder composition of the compound containing azetidine (azetidinium) functional group:
[general formula 1]
Wherein, X and Y is aliphatic hydrocarbyl, and at least one in X and Y is comprise the one or more aliphatic hydrocarbyl from amido, amide group and ketone group, and X and Y is by the formation ring that is connected to each other,
R1 ~ R6 is selected from hydrogen, hydroxyl, C separately
1~ C
20in aliphatic hydrocarbyl, alkyl carboxylic acid ester group and cyano group,
A
-for monovalent anion, and
N 30 ~ 7, in the scope of 000.
One of at least hydrophilic radical is comprised in preferred X and Y.The weight-average molecular weight of compound that preferred formula 1 represents 10,000 ~ 2,000, in the scope of 000.
In addition, the invention provides the blooming having and comprise two-layer above laminate structure, described blooming comprises binder layer, by using binder composition to be formed on this binder layer at least one interface between described film, described binder composition comprises the compound containing azetidine functional group.
In addition, the invention provides the polarization plates with laminate structure, wherein the first film, polaroid and the second film stratification successively, described polarization plates comprises binder layer, this binder layer in described first film and the second film one of at least and between polaroid by using the binder composition of the compound comprised containing azetidine functional group to be formed.
In addition, the invention provides the electron device comprising described blooming or polarization plates.
Because binder composition according to the present invention has excellent bond properties, and while the transparency not reducing blooming, can be applied in the already known processes of the blooming with laminate structure and not need extra technique and device, therefore, it may be used for preparing blooming.In addition, the blooming of the binder layer comprised by using binder composition according to the present invention to prepare has excellent weather resistance.Especially, when the protective membrane using acrylate films as polaroid, described binder composition provides excellent bond properties to polaroid and can not reduce optical property and the weather resistance of the polarization plates prepared thus.
Embodiment
Feature according to blooming of the present invention is, described blooming comprises the binder layer by using binder composition to be formed, and described binder composition comprises the compound containing azetidine functional group.
The described compound containing azetidine functional group reacts by the functional group's (such as carboxyl) in azetidine functional group and blooming surface, and described compound has just (+) electric charge.Therefore, described compound has excellent wetting properties to the blooming having hydrophilic radical through corona treatment and Cement Composite Treated by Plasma etc. on its surface or be rich in negative (-) electric charge.In addition, by the open loop of azetidine functional group, hydrophilic radical can be formed, and described hydrophilic radical can be the hydrogen with the hydroxy combining on the surface at described blooming (such as polaroid).To this, except azetidine functional group, the described compound containing azetidine functional group can comprise hydrophilic radical, such as hydroxyl, carboxyl, amido, amide group etc. further.Based on same reason, compared with known tackiness agent (such as based on the tackiness agent of PVA), the compound containing azetidine functional group can provide excellent bond properties.In addition, because the compound containing azetidine functional group can carry out self-crosslinking within the adhesive layer, improve the water tolerance of binder layer, make blooming and use the weather resistance of the polarization plates of this blooming to improve, therefore prevent the stripping between film under severe rugged environment.
As the compound containing azetidine functional group, the compound represented by following general formula 1 can be used:
[general formula 1]
Wherein, X and Y is aliphatic hydrocarbyl, and at least one in X and Y is comprise the one or more aliphatic hydrocarbyl from amido, amide group and ketone group, and X and Y is by the formation ring that is connected to each other,
R1 ~ R6 is selected from hydrogen, hydroxyl, C separately
1~ C
20in aliphatic hydrocarbyl, alkyl carboxylic acid ester group and cyano group,
A
-for monovalent anion, and
N 30 ~ 7, in the scope of 000.
One of at least hydrophilic radical is comprised in preferred X and Y.The weight-average molecular weight of compound that preferred formula 1 represents 10,000 ~ 2,000, in the scope of 000.
The compound that described general formula 1 represents comprises the compound represented by following general formula 2.
[general formula 2]
Wherein, X ', X ' ' and Y ' are C separately
1~ C
20aliphatic hydrocarbyl,
R1 ~ R6 is selected from hydrogen, hydroxyl, C separately
1~ C
20in aliphatic hydrocarbyl, alkyl carboxylic acid ester group and cyano group,
A
-for monovalent anion, and
N 30 ~ 7, in the scope of 000.
The compound that described general formula 2 represents comprises by the polyaminoamide epichlorohydrin represented with following formula 3 (polyaminoamide-epichlorohydrin) (PAE):
[formula 3]
Wherein, n 30 ~ 7, in the scope of 000.
Solvent can be comprised further, such as, for the formation of the water of binder layer according to binder composition of the present invention.Now, the concentration of the compound containing azetidine functional group in the scope of 0.1 ~ 30wt%, and preferably in the scope of 0.5 ~ 10wt%.According to the pH value of binder composition of the present invention in the scope of 2 ~ 11, and more preferably in the scope of 4 ~ 10.Can by being used in the pH value that the method wherein adding alkali etc. controls according to binder composition of the present invention.The kind of described alkali is had no particular limits, but its preferred example comprises NaOH, KOH, NH
4oH etc.
The resin based on polyvinyl alcohol (PVA) can be comprised further according to binder composition of the present invention.By comprising the resin based on polyvinyl alcohol further, the bond properties with blooming (such as based on polaroid or the TAC film of polyvinyl alcohol) can be improved further.Especially, the Modified PVA comprising acetoacetyl etc. is used to be useful to bond properties and with the crosslinked of the compound containing azetidine functional group.As concrete example, can use by Japan Synthetic Chemical, Gohsefimer (trade mark) Z-100, Z-200, Z-200H, Z-210, Z-220, Z-320 etc. that Co., Ltd. produces, but be not limited thereto., have no particular limits the weight ratio of the resin based on polyvinyl alcohol, the kind according to the film that will adhere to can change its scope a little meanwhile.Such as, when the polaroid based on polyvinyl alcohol and the film based on acrylate are adhering to each other, based on 100 weight parts containing the compound of azetidine functional group, preferably use amount based on the resin of polyvinyl alcohol in 10 weight part ~ 1, in the scope of 000 weight part.When the amount of the resin based on polyvinyl alcohol is less than 10 weight part, the bond strength of polyvinyl alcohol polarization element or TAC film is deteriorated, when its content is greater than 1, during 000 weight part, the problem that the bond strength of acrylate films is deteriorated can be there is.
The invention provides a kind of blooming, this blooming has the structure of the film stratification wherein making to have two or more layer, and comprise and draw together binder layer, by using the binder composition of the compound comprised containing azetidine functional group to be formed on this binder layer at least one interface between described film.In the present invention, described blooming just refers to the film performing optical function, and comprise from saying the transparent film of transmittance more than 80% and any blooming of transmittance below 50% in the narrow sense, as long as to perform specific optical function (as polarization plates) just passable for described film.
Layered film is had no particular limits, but can use based on the film of acrylate, PET film, the PET film of especially passing through the primary coat process based on acrylate, TAC film, COP film, PC (polycarbonate) film, film etc. based on PNB (polynorbornene).Especially, and use compared with the known tackiness agent based on polyvinyl alcohol, when using acrylate films and through the PET film based on the primary coat process of acrylate, greatly can improving bond strength.Layered film can be prepared by identical material or different materials.
If needed, in order to improve bond strength, surface treatment can be carried out to layered film.Such as, alkaline purification, corona treatment, Cement Composite Treated by Plasma, primary coat process etc. can be carried out.
In addition, the invention provides a kind of polarization plates, this polarization plates has the structure of wherein the first film, polaroid and the second film stratification successively, and comprise and draw together binder layer, this binder layer in the first film and the second film one of at least and between polaroid by using the binder composition of the compound comprised containing azetidine functional group to be formed.Now, described first film or the second film can carry out surface treatment as above.
As described first film and the second film, can use based on the film of acrylate, PET film, the PET film of especially passing through the primary coat process based on acrylate, TAC film, COP film, PC (polycarbonate) film, film etc. based on PNB (polynorbornene).Described first film can be prepared by identical material with the second film or can be prepared by different materials.Such as, described first film and the second film can be all film based on acrylate or TAC film (Fig. 2), or any one among them can be the film based on acrylate and another can be TAC film (Fig. 3).
Described binder layer is formed by using binder composition according to the present invention, more particularly, by directly applying described binder composition then dry adhesion oxidant layer on the membrane, or by applying described binder composition and use pressure roller to roll then dry adhesion oxidant layer between two or more film, thus form binder layer.The thickness of described binder layer preferably in the scope of 10 ~ 500nm, and more preferably in the scope of 20 ~ 200nm.
Preferably according to the transmittance of polarization plates of the present invention in the scope of 35 ~ 45% and degree of polarization more than 98.
Owing to comprising the light transmission of the excellence of the binder composition of the compound containing azetidine functional group, excellent optical property can be kept according to optical articles of the present invention (such as blooming and polarization plates etc.) and not reduce the transmittance of obtained optical articles, and due to the bond strength of excellence, the weather resistance of obtained optical articles can be improved.
Especially, when described binder composition is applied to polarization plates, because when there is no the change of independent processing condition, the change of the optical property of the polaroid caused by described binder composition (such as, transparence, degree of polarization and color etc.) almost identical with using the situation of the known tackiness agent based on polyvinyl alcohol, so it can alternatively for large production line.
The invention provides a kind of electron device, it comprises blooming or polarization plates.As described electron device, there is liquid crystal display device etc.But, the kind of described electron device is had no particular limits, as long as it needs blooming or polarization plates just passable.Except described electron device comprises the binder layer by using binder composition according to the present invention to be formed, above-mentioned electron device has identical structure with electron device as known in the art.Such as, described electron device can be liquid crystal display device, and it comprises: liquid crystal cell; According to polarization plates of the present invention, it is arranged on the both sides of described liquid crystal cell; And back light unit.
Hereinafter, the present invention is described in detail with reference to embodiment.But the present invention can embody in a number of different manners and should not be construed as the embodiment being only limitted to propose here.On the contrary, these embodiments are provided to be to intactly pass on concept of the present invention to those skilled in the art.
Embodiment
Embodiment 1
By diluting Kymene-557H (compound containing azetidine group and amido) (Hercules Korea with pure water, the 12.5wt% aqueous solution) prepare the aqueous solution of 6wt%, and use this solution to be adhered on the both sides of polaroid by the film based on acrylate through corona treatment.For the described film based on acrylate, use by OPTES, Co., Ltd. produces and thickness is the T-film of 80 μm.Make the surface of described film at 50W/m
2through corona treatment under/min condition.Between polaroid and the film based on acrylate of its both sides, inject described tackiness agent, roll with pressure roller, and at 80 DEG C of temperature, use warm air drying 5 minutes, thus obtained polarization plates.
Embodiment 2
Make Kymene-557H (Hercules Korea adding the NaOH aqueous solution, the 12.5wt% aqueous solution, pH=5) pH value is after 7, use pure water is diluted the binder composition of the 6wt% of preparation, is adhered on the both sides of polaroid by the film based on acrylate through corona treatment.
Embodiment 3
Use the binder composition of embodiment 2, the film based on acrylate through corona treatment is adhered on the side of polaroid, and the TAC film through alkaline purification is adhered on the opposite side of this polaroid.
Embodiment 4
Based on Kymene-557H (the Hercules Korea of 100 weight parts, 12.5wt%), add modified polyvinyl alcohol resin Gohsefimer Z-200 (the Japan Synthetic Chemical of 100 weight parts, Co., Ltd.), adding the NaOH aqueous solution makes its pH value be 7, use pure water is diluted the binder composition of 4.5% of preparation, the film based on acrylate through corona treatment is adhered on the side of polaroid, and the TAC film through alkaline purification is adhered on the opposite side of this polaroid.
Comparative example 1
The polyvinyl alcohol water solution of 3wt% is prepared by polyethylene dissolving alcohol resin in pure water (mean polymerisation degree 2400, saponification deg 99.9%).Use this solution, the film based on acrylate through corona treatment is adhered on the both sides of polaroid.
Comparative example 2
By dissolving modified polyvinyl alcohol resin Gohsefimer Z-200 (Japan Synthetic Chemical in pure water, Co., Ltd.) the modified polyvinyl alcohol aqueous solution of 4.5wt% is prepared, and based on the modified polyvinyl alcohol of 100 weight parts, add the metallic compound linking agent based on amine of 10 weight parts wherein, thus prepare tackiness agent.Use this tackiness agent, the film based on acrylate through corona treatment is adhered on the both sides of polaroid.
Comparative example 3
Use the tackiness agent of comparative example 2, the film based on acrylate through corona treatment is adhered on the side of polaroid, and the TAC film through alkaline purification is adhered on the opposite side of this polaroid.
Evaluation method
1. bond strength
After forming scratch with cutting edge on the surface of polarization plates, with the extent of exfoliation (Fig. 4) around percentage ratio display scratch, when this value is lower, bond strength is excellent.
2. water tolerance
Use pressure sensitive adhesive to adhere on sheet glass by the side of polarization plates, be immersed in the thermostatic bath of maintenance 60 DEG C of temperature, and after 4 hours and 48 hours, evaluate water tolerance according to the contraction of polaroid and the extent of exfoliation of protective membrane.
3. optical property
Use the unitary light transmissive rate (Ts) of spectrophotometer measurement polarization plates, rectilinear transmittance (Tp) and cross transmittance (Tc), and use following formulae discovery degree of polarization.
(formula 1) degree of polarization (P)=√ (Tp-Tc)/(Tp+Tc)
Evaluation result
The evaluation result of the bond strength of [table 1] polarization plates, water tolerance and optical property
* A: acrylate films
*K1:6wt%Kymene-557H(pH=5)
*K2:6wt%Kymene-557H(pH=7)
*K3:4.5wt%Kymene-557H:Z200=1:1(pH=7)
*P1:3%PVA
* P2:4.5%Z200: linking agent=10:1