CN103394860B - Outer wall has the upset servicing unit of prodger tank body - Google Patents
Outer wall has the upset servicing unit of prodger tank body Download PDFInfo
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- CN103394860B CN103394860B CN201310310095.2A CN201310310095A CN103394860B CN 103394860 B CN103394860 B CN 103394860B CN 201310310095 A CN201310310095 A CN 201310310095A CN 103394860 B CN103394860 B CN 103394860B
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Abstract
The invention discloses the upset servicing unit that a kind of outer wall has prodger tank body, comprise the annulus that several are connected to form by upper and lower semicircle collar, described upper and lower semicircle collar inwall is equipped with canvas filler rubber pad, described upper and lower semicircle collar includes inner ring and outer ring, inner ring is connected by web with outer ring, described inner ring all has the gap corresponding with the prodger on tank body with on web, and the width of described inner ring and web is all less than the spacing of two adjacent angle steel that tank wall sunshading board supports; The width of described outer ring is greater than the width of inner ring, and outer ring is seated on turning rolls.The present invention adopts tank body to overturn servicing unit, encases tank wall, gets out of the way tank wall prodger, be seated on turning rolls and overturn.The stable upset outer wall of energy has the tank body of prodger, and structure is simple, economic and practical, safe and reliable, easy and simple to handle.
Description
Technical field
The present invention relates to a kind of international railway lorry servicing unit, especially a kind of upset servicing unit having prodger tank body for tank car tank body outer wall.
Background technology
At present, French 120m
3liquefied gas tanker and 104m
3liquefied ammonia tank car and maximum not being both of other tank cars: tank wall has prodger, there are two elongated brace summers both sides, tank wall lower end, brace summer is that T-steel structure is welded with tank wall, the sunshading board that tank wall upper end has many places elongated supports, sunshading board is supported for steel angle structure and welds with tank wall, angle steel is sectionally be welded on tank wall, leaves a segment distance between two sections.General tank car tank body outer wall do not have protrusion, so be placed on turning rolls by tank body to overturn when overturning.And French tank car is due to the prodger having brace summer and sunshading board support etc. to exceed tank wall, overturn so turning rolls can not be placed directly in.And tank body assembly welding, flaw detection, ball blast, spray paint and spray paint after weld with mounting bracket component devices time etc. operation must carry out upset and could realize.
The turnover fixture that Chinese patent CN2020952013U has disclosed band boss tank body a kind of, described band boss tank body is made up of upper and lower two parts, the external diameter of described upper part tank body is less than the external diameter formation boss structure of lower part tank body, described turnover fixture comprises the equal upper semi-ring of external diameter and lower semi-ring, described upper semi-ring and lower semi-ring to be linked together the overall circulus of formation one by attaching parts, some rocker bearings are provided with on described inside semi-ring, described rocker bearing is fitted with the upper part outer surface of band boss tank body, the internal diameter of described lower semi-ring mates with the lower part external diameter of band boss tank body.But it has following deficiency: 1, upper and lower semi-ring inwall does not have rubber slab, fall tank and rotate time tank body and fixture have friction, easily by the scuffing of tank surface paint.2, due to inside upper semi-ring, near the rocker bearing 3 of lower semi-ring, fit with the projection section upper surface of band boss tank body in its lower surface, so there is gap upper semi-ring and lower semi-ring junction, and upper and lower semi-ring is for facing docking directly, causes when rolling on turning rolls and shock and vibration occur.3, upper and lower semi-ring does not have back-up ring, and fixture can be made to depart from turning rolls.
Chinese patent CN202952012U discloses a kind of tank car tank body upset servicing unit, comprise semi-ring and lower semi-ring, described upper semi-ring and lower semi-ring to be linked together the overall circulus of formation one by attaching parts, some supporting seats are provided with on described inside semi-ring, described supporting seat and tank body outer surface are fitted, and the internal diameter of described lower semi-ring mates with the external steam jacket external diameter being arranged on tank body outside.But it has following deficiency: 1, this device complex operation, because adopt double thread bar, first being connected by upper and lower semi-ring is an annulus, needs first tank body is sling or tank body is placed on turning rolls, fixture is inserted in tank body from tank body termination, then tank body is sling annulus is placed on turning rolls.2, when fixture is inserted in tank body, produces with tank surface and rub, easily tank surface paint is scratched.
Summary of the invention
The object of the invention is, for overcoming above-mentioned the deficiencies in the prior art, to provide the upset servicing unit that a kind of outer wall has prodger tank body, the stable upset outer wall of this device energy has the tank body of prodger, and structure is simple, economic and practical, safe and reliable, easy and simple to handle.
For achieving the above object, the present invention adopts following technical proposals:
A kind of outer wall has the upset servicing unit of prodger tank body, comprise the annulus that several are connected to form by upper and lower semicircle collar, described upper and lower semicircle collar inwall is equipped with canvas filler rubber pad, described upper and lower semicircle collar includes inner ring and outer ring, inner ring is connected by web with outer ring, described inner ring all has the gap corresponding with the prodger on tank body with on web, and the width of described inner ring and web is all less than the spacing of two adjacent angle steel that tank wall sunshading board supports; The width of described outer ring is greater than the width of inner ring, and outer ring is seated on turning rolls.The web of semicircle collar, plays central role, ensure that the intensity of whole device.The inner ring of semicircle collar is connected with web, and width can get out of the way the angle steel that tank wall sunshading board supports, and passes through between two angle steel.
The both ends of the surface of described upper and lower semicircle collar are equipped with a plate, the annulus that upper and lower semicircle collar connects to form through connecting plate through bolt.
Described each connecting plate all arranges a hanger, and the other end of hanger is fixed on web simultaneously.Hanger one end is connected with connecting plate, and the other end is connected with web, and during use, diagonal angle uses, and for lifting lower semi-circular collar, make the circular arc of collar in lower end, collar, in upper end, is placed on turning rolls by opening radius.
Described web is provided with some gussets and gusset hanger along annulus radial direction, and gusset is also connected with outer ring with inner ring respectively with gusset hanger, the web above gap is arranged benefit plate.Gusset hanger both played booster action, played again lifting effect, and during use, diagonal angle uses, and for lifting upper collar, make the circular arc of collar in upper end, collar, in lower end, is placed on lower collar by opening radius.Gusset plays booster action, ensures that inside and outside circle is in use indeformable.Mend the upper end that plate is welded on open and clear mouth, link together with web, ensure that out the intensity of opening position, play again the effect making semicircle collar weight balancing.
Described canvas filler rubber pad is connected with upper and lower semicircle collar inner ring inwall by slotted countersunk flat head screw.
Described outer ring interface is hypotenuse structure.In order to ensure to stablize, by large for the ratio inner race width of the width design of outer ring, outer ring interface is designed to hypotenuse, can ensure outer ring can on the roller of turning rolls smooth rotation, can also ensure that the docking of upper and lower collar is convenient, play guide effect.
Both sides, described outer ring are provided with and ensure that annulus is not separated from the back-up ring of the roller of turning rolls in rotation process.
During use, first determine the distance between two turning rolls, turning rolls is placed on as requested the gap that tank wall sunshading board supports (angle steel), being hung respectively by two semicircle collars drops on turning rolls again, then being hung by tank body drops on semicircle collar, tank body there is longitudinal centre line, consistent with collar center line, ensure that tank wall brace summer (T-steel) drops on collar opening position, finally first circular collar is hung on lower collar, pass through connecting plate, upper lower semi-circular collar is linked as an annulus, encase tank body to overturn, easy to assembly, safe and reliable.
The invention has the beneficial effects as follows: the present invention adopts tank body to overturn servicing unit, encases tank wall, gets out of the way tank wall prodger, be seated on turning rolls and overturn.The stable upset outer wall of energy has the tank body of prodger, and structure is simple, economic and practical, safe and reliable, easy and simple to handle.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is Fig. 1 left view;
Fig. 3 is the semicircle Spring Clip schematic diagram of the present invention;
Wherein, 1. tank body, 2. tank wall brace summer (T-steel), 3. tank wall sunshading board supports (angle steel), 4. turning rolls, 5. collar, 6. canvas filler rubber pad, 7. outer ring, 8. connecting plate, 9. hanger, 10. web, 11. gussets, 12. inner rings, 13. mend plate, 14. gusset hangers, 15. back-up rings.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is further described.
In Fig. 1-Fig. 2, it is one group that tank body upset servicing unit comprises four semicircle collars, 5, two semicircle collars 5, is bolted and becomes an annulus.
Annulus inside is provided with canvas filler rubber pad 6, canvas filler rubber pad 6 is connected with collar inner ring 12 by slotted countersunk flat head screw, semicircle collar 5 encases tank body 1 outer wall by canvas filler rubber pad 6, inner ring 12 and the web 10 of semicircle collar 5 have two gap, get out of the way the prodger on tank body and tank wall brace summer (T-steel) 2.
In Fig. 3, semicircle collar 5 is made up of outer ring 7, connecting plate 8, hanger 9, web 10, gusset 11, inner ring 12, benefit plate 13, gusset hanger 14, back-up ring 15 etc.
Web 10 on semicircle collar 5 is the main body of tank body upset servicing unit, and have enough intensity, on semicircle collar 5, all link together with web 10.
The inner ring 12 of semicircle collar 5 is connected with web 10, and width can get out of the way the angle steel 3 that tank wall sunshading board supports, and passes through between two angle steel.
The outer ring 7 of semicircle collar 5 is connected with web 10, outer wall is seated on turning rolls, in order to ensure to stablize, by large for ratio inner ring 12 width of the width design of outer ring 7, outer ring 7 interface is designed to hypotenuse, can ensure outer ring can on the roller of turning rolls smooth rotation, can also ensure that the docking of upper and lower collar is convenient, play guide effect.
The back-up ring 15 of semicircle collar 5 is connected with outer ring 7, is located at both sides, outer ring 7, ensures that annulus is not separated from the roller of turning rolls 4 in rotation process.
It is an annulus that two collars 5 are connected by bolt by the connecting plate 8 of semicircle collar 5.
The hanger 9 of semicircle collar 5 has four, and one end is connected with connecting plate 8, and the other end is connected with web 10, and during use, diagonal angle uses, and for lifting lower collar, make the circular arc of collar 5 in lower end, collar 5, in upper end, is placed on turning rolls 4 by opening radius.
The gusset hanger 14 of semicircle collar 5 has four, be connected with web 10, inner ring 12, outer ring 7 respectively, both booster action was played, play again lifting effect, during use, diagonal angle uses, and for lifting upper collar, makes the circular arc of collar 5 in upper end, collar 5, in lower end, is placed on lower collar by opening radius.
The gusset 11 of semicircle collar 5 is connected with web 10, inner ring 12, outer ring 7 respectively, plays booster action, ensures that inside and outside circle is in use indeformable.
The benefit plate 13 of semicircle collar 5 has four, is welded on the upper end of open and clear mouth, links together with web 10, ensure that out the intensity of opening position, play again the effect making collar 5 weight balancing.
During use, first determine the distance between two turning rolls 4, turning rolls 4 is required to be placed on the gap that tank wall sunshading board supports (angle steel) 3 according to Fig. 1, being hung respectively by two semicircle collars 5 drops on turning rolls 4 again, then being hung by tank body 1 drops on semicircle collar 5, tank body 1 there is longitudinal centre line, consistent with collar 5 center line, ensure that tank wall brace summer (T-steel) 2 drops on collar opening position, finally first circular collar 5 is hung on lower collar 5, by connecting plate 8, upper lower semi-circular collar is linked as an annulus, encase tank body to overturn, easy to assembly, safe and reliable.
By reference to the accompanying drawings the specific embodiment of the present invention is described although above-mentioned; but not limiting the scope of the invention; one of ordinary skill in the art should be understood that; on the basis of technical scheme of the present invention, those skilled in the art do not need to pay various amendment or distortion that creative work can make still within protection scope of the present invention.
Claims (4)
1. an outer wall has the upset servicing unit of prodger tank body, comprise the annulus that several are connected to form by upper and lower semicircle collar, it is characterized in that, described upper and lower semicircle collar inwall is equipped with canvas filler rubber pad, described upper and lower semicircle collar includes inner ring and outer ring, inner ring is connected by web with outer ring, described inner ring all has the gap corresponding with the prodger on tank body with on web, and the width of described inner ring and web is all less than the spacing of two adjacent angle steel that tank wall sunshading board supports; The width of described outer ring is greater than the width of inner ring, and outer ring is seated on turning rolls; The both ends of the surface of upper and lower semicircle collar are equipped with a plate, upper and lower semicircle collar connects to form an annulus through bolt through connecting plate, each connecting plate all arranges a hanger, and the other end of hanger is fixed on web simultaneously, described outer ring interface is hypotenuse structure.
2. device as claimed in claim 1, is characterized in that, described web is provided with some gussets and gusset hanger along annulus radial direction, and gusset is also connected with outer ring with inner ring respectively with gusset hanger, the web above gap is arranged benefit plate.
3. device as claimed in claim 1, it is characterized in that, described canvas filler rubber pad is connected with upper and lower semicircle collar inner ring inwall by slotted countersunk flat head screw.
4. device as claimed in claim 1, is characterized in that, both sides, described outer ring are provided with and ensure that annulus is not separated from the back-up ring of the roller of turning rolls in rotation process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310310095.2A CN103394860B (en) | 2013-07-23 | 2013-07-23 | Outer wall has the upset servicing unit of prodger tank body |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310310095.2A CN103394860B (en) | 2013-07-23 | 2013-07-23 | Outer wall has the upset servicing unit of prodger tank body |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103394860A CN103394860A (en) | 2013-11-20 |
| CN103394860B true CN103394860B (en) | 2016-02-24 |
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| CN201310310095.2A Active CN103394860B (en) | 2013-07-23 | 2013-07-23 | Outer wall has the upset servicing unit of prodger tank body |
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| CN (1) | CN103394860B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104925721B (en) * | 2015-07-10 | 2017-04-12 | 成都焊研威达科技股份有限公司 | Automatic overturning device applied to tank container |
| CN108453458A (en) * | 2018-04-18 | 2018-08-28 | 杜宗英 | The end socket welding processing tooling of ammonia tank |
| CN113427446A (en) * | 2021-05-31 | 2021-09-24 | 航天科工防御技术研究试验中心 | Device for turning over cylindrical objects |
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| CN101885129A (en) * | 2010-06-30 | 2010-11-17 | 潍坊五洲风电设备有限公司 | Shell ring assembly device for assembly of tower body of wind power generation iron tower |
| GB2474241A (en) * | 2009-10-06 | 2011-04-13 | Clancy Plant Hire Ltd | Electro-fushion Welding |
| CN102430885A (en) * | 2010-09-29 | 2012-05-02 | 西安轨道交通装备有限责任公司 | Fire tube welding displacement device |
| CN102528368A (en) * | 2010-12-29 | 2012-07-04 | 东莞市蓝冠机械设备有限公司 | Tilting machine |
| CN202952013U (en) * | 2012-12-12 | 2013-05-29 | 南车眉山车辆有限公司 | Overturning jig for tank with lug boss |
| CN202952012U (en) * | 2012-12-12 | 2013-05-29 | 南车眉山车辆有限公司 | Auxiliary tank body turnover device for tank car |
| CN203484856U (en) * | 2013-07-23 | 2014-03-19 | 济南轨道交通装备有限责任公司 | Device for helping to turn over tanker with protruding piece on outer wall |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8950648B2 (en) * | 2011-05-07 | 2015-02-10 | Conxtech, Inc. | Box column assembly |
| CN202716018U (en) * | 2012-08-29 | 2013-02-06 | 江苏省工业设备安装集团有限公司 | Steel column turning tool |
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2013
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Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2474241A (en) * | 2009-10-06 | 2011-04-13 | Clancy Plant Hire Ltd | Electro-fushion Welding |
| CN101885129A (en) * | 2010-06-30 | 2010-11-17 | 潍坊五洲风电设备有限公司 | Shell ring assembly device for assembly of tower body of wind power generation iron tower |
| CN102430885A (en) * | 2010-09-29 | 2012-05-02 | 西安轨道交通装备有限责任公司 | Fire tube welding displacement device |
| CN102528368A (en) * | 2010-12-29 | 2012-07-04 | 东莞市蓝冠机械设备有限公司 | Tilting machine |
| CN202952013U (en) * | 2012-12-12 | 2013-05-29 | 南车眉山车辆有限公司 | Overturning jig for tank with lug boss |
| CN202952012U (en) * | 2012-12-12 | 2013-05-29 | 南车眉山车辆有限公司 | Auxiliary tank body turnover device for tank car |
| CN203484856U (en) * | 2013-07-23 | 2014-03-19 | 济南轨道交通装备有限责任公司 | Device for helping to turn over tanker with protruding piece on outer wall |
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| CN103394860A (en) | 2013-11-20 |
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Address after: Huai Village Street Huaiyin District of Ji'nan city of Shandong Province, No. 73 250022 Patentee after: Shandong Zhongche Locomotive Co. Ltd. Address before: Huai Village Street Huaiyin District of Ji'nan city of Shandong Province, No. 73 250022 Patentee before: Jinan Rail Traffic Equipment Co., Ltd. |