CN103394523A - Method for rolling copper-clad aluminum busbar in frequency-conversion mode - Google Patents
Method for rolling copper-clad aluminum busbar in frequency-conversion mode Download PDFInfo
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- CN103394523A CN103394523A CN2013103477198A CN201310347719A CN103394523A CN 103394523 A CN103394523 A CN 103394523A CN 2013103477198 A CN2013103477198 A CN 2013103477198A CN 201310347719 A CN201310347719 A CN 201310347719A CN 103394523 A CN103394523 A CN 103394523A
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- clad aluminum
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- aluminum wire
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Abstract
The invention discloses a method for rolling a copper-clad aluminum busbar in a frequency-conversion mode. The method includes the steps that size data of the copper-clad aluminum busbar are inputted, the rotating direction and the rotating speed are adjusted by a frequency converter, the size of the copper-clad aluminum busbar is sensed by a sensor, transmission of a roller is performed, and rolling of the copper-clad aluminum busbar is performed. Input of the size data of the copper-clad aluminum busbar is achieved through a touch operation screen, the frequency converter is used for changing the speed in the rotating direction, the sensor is used for sensing the thickness and width size of the copper-clad aluminum busbar in rolling and transmits the thickness and width size to the touch operation screen, a motor drives a speed reducer and a transmission gearbox, and the speed reducer and the transmission gearbox reduce the rotating speed and a roller body of the roller is used for achieving the required speed so as to finish rolling. The method for rolling the copper-clad aluminum busbar can freely adjust and control the rotating speed and the rotating direction of the roller and obviously improve the quality and productivity of products, and therefore the qualification rate of the products at a time can be improved by more than 10%.
Description
Technical field
The invention belongs to the metal manufacture field, be specifically related to a kind of copper clad aluminum wire frequency conversion milling method.
Background technology
Copper clad aluminum wire is the composite of copper and aluminium, and it can be widely used in distributor, instrument board, bus duct and electric power, domain of communication equipment as the substitute products of copper bar; Compare with copper bar, become instinct to reduce by 50%, it has obvious economy.The copper clad aluminum wire combined producing tech mainly comprises clad welded method, high-frequency heating die pressing, cast aluminum core method, hydraulic pressure extrusion molding etc. at present.No matter be which kind of production method, rolling is the requisite operation of copper clad aluminum wire processing, is also the indispensable operations of other bimetallic processing.
The milling method of copper clad aluminum wire or the processing of other bimetallics is to adopt mill milling at present.Existing mill milling method is: stand motor drives reductor, and reductor drives roll again material is rolled.This process exists the roll can only one-directional rotation, and speed is non-adjustable, the mass defects such as the product size of rolling is single, poor dimensional precision.
Summary of the invention
The object of the present invention is to provide a kind of brand-new copper clad aluminum wire frequency conversion milling method, the converter technique that the method adopts can realize breaker roll rotating speed and any adjusting control that turns to, adopt thickness, the width dimensions of sensing technology perception copper clad aluminum wire, accomplish accurate control, significantly improve product quality and qualification rate.
In order to realize the present invention, the technical scheme that a kind of copper clad aluminum wire frequency conversion of the present invention milling method adopts is:
A kind of copper clad aluminum wire frequency conversion milling method, the input, frequency converter that comprises the copper clad aluminum wire sized data are regulated rotation direction and rotating speed, sensor to the induction of copper clad aluminum wire size, the rotation of roll and the rolling of copper clad aluminum wire, and concrete steps are as follows:
The first step, require sized data by touch operation screen input copper clad aluminum wire, breaker roll is adjusted, sensor senses is transferred to touch operation to the sized data of real-time thickness and width and shields and show, when the data that show when touch operation screen equal the sized data of the desired thickness of copper clad aluminum wire product and width, stationary roll.
Second step, open the touch operation screen and start knob, the frequency converter starter motor, the driven by motor reductor rotates, reductor drives transfer gear box work, two power transmission shafts of the transfer gear box other end are towards the different directions component of rotation, and two rollers up and down that two power transmission shafts of transfer gear box drive respectively roll turn the rolling that forms copper clad aluminum wire in opposite directions.
In the 3rd step, the copper clad aluminum wire product of process second step rolling, through repeated multiple times rolling, enters being of the required size of copper clad aluminum wire, completes rolling.
The 4th step, can be according to need of production, frequency converter carries out the adjusting of speed to motor, and by driven by motor reductor, rotation gearbox and roll, final breaker roll speed regulates and controls system, realizes the control to production efficiency.
Above-mentioned a kind of copper clad aluminum wire frequency conversion milling method, the input of described copper clad aluminum wire sized data are to shield input by touch operation also can show the data of sensor transmissions.
Above-mentioned a kind of copper clad aluminum wire frequency conversion milling method, described frequency converter adjusting rotation direction and rotating speed refer to change by frequency converter the speed of rotation direction.
When above-mentioned a kind of copper clad aluminum wire frequency conversion milling method, described sensor refer to the rolling of sensor senses copper clad aluminum wire to the induction of copper clad aluminum wire size thickness, width dimensions and transfer to the touch operation screen.
Above-mentioned a kind of copper clad aluminum wire frequency conversion milling method, the transmission of described roll and the rolling of copper clad aluminum wire refer to driven by motor reductor and transfer gear box, and reductor and transfer gear box reach required speed and complete rolling the slow down roller of rear use roll of rotating speed.
The place that the present invention is different from existing copper clad aluminum busbar milling method is:
The converter technique that adopts realizes breaker roll rotating speed and any adjusting control that turns to, and adopts thickness, the width dimensions of sensing technology perception copper clad aluminum wire, accomplishes accurate control.
A kind of copper clad aluminum wire frequency conversion of the present invention milling method, can realize breaker roll rotating speed and any adjusting control that turns to, and significantly improves product quality and productivity ratio, and the product first-time qualification rate can improve more than 10%.
Description of drawings
Fig. 1 is a kind of copper clad aluminum wire frequency conversion of the present invention milling method flow chart;
The specific embodiment
The present invention is further elaborated below in conjunction with embodiment.
Embodiment 1:
As shown in the figure, a kind of copper clad aluminum wire frequency conversion milling method, the input, frequency converter that comprises the copper clad aluminum wire sized data regulated rotation direction and rotating speed, sensor to the induction of copper clad aluminum wire size, the transmission of roll and the rolling of copper clad aluminum wire.
Above-mentioned a kind of copper clad aluminum wire frequency conversion milling method, the input of described copper clad aluminum wire sized data are to shield input by touch operation also can show the data of sensor transmissions.
Above-mentioned a kind of copper clad aluminum wire frequency conversion milling method, described frequency converter adjusting rotation direction and rotating speed refer to change by frequency converter the speed of rotation direction.
When above-mentioned a kind of copper clad aluminum wire frequency conversion milling method, described sensor refer to the rolling of sensor senses copper clad aluminum wire to the induction of copper clad aluminum wire size thickness, width dimensions and transfer to the touch operation screen.
Above-mentioned a kind of copper clad aluminum wire frequency conversion milling method, the transmission of described roll and the rolling of copper clad aluminum wire refer to driven by motor reductor and transfer gear box, and reductor and transfer gear box reach required speed and complete rolling the slow down roller of rear use roll of rotating speed.
A kind of copper clad aluminum wire frequency conversion of the present invention milling method is achieved in that
The first step, require sized data by touch operation screen input product, breaker roll is adjusted, sensor senses is transferred to touch operation to the sized data of real-time thickness and width and shields and show, when the data that show when touch operation screen equal the sized data of the desired thickness of copper clad aluminum wire product and width, stationary roll;
Second step, open the touch operation screen and start knob, the frequency converter starter motor, the driven by motor reductor rotates, reductor drives transfer gear box work, two power transmission shafts of the transfer gear box other end are towards the different directions component of rotation, and two rollers up and down that two power transmission shafts of transfer gear box drive respectively roll turn the rolling that forms copper clad aluminum wire in opposite directions.
In the 3rd step, the copper clad aluminum wire product of process second step rolling, through repeated multiple times rolling, enters being of the required size of copper clad aluminum wire, completes rolling.
The 4th step, can be according to need of production, frequency converter carries out the adjusting of speed to motor, and by driven by motor reductor, rotation gearbox and roll, final breaker roll speed regulates and controls system, realizes the control to production efficiency.
Claims (1)
1. copper clad aluminum wire frequency conversion milling method is characterized in that:
The first step, require sized data by touch operation screen input copper clad aluminum wire, breaker roll is adjusted, sensor senses is transferred to touch operation to the sized data of real-time thickness and width and shields and show, when the data that show when touch operation screen equal the sized data of the desired thickness of copper clad aluminum wire product and width, stationary roll;
Second step, open the touch operation screen and start knob, the frequency converter starter motor, the driven by motor reductor rotates, reductor drives transfer gear box work, two power transmission shafts of the transfer gear box other end are towards the different directions component of rotation, and two rollers up and down that two power transmission shafts of transfer gear box drive respectively roll turn the rolling that forms copper clad aluminum wire in opposite directions;
In the 3rd step, the copper clad aluminum wire product of process second step rolling, through repeated multiple times rolling, enters being of the required size of copper clad aluminum wire, completes rolling;
The 4th step, can be according to need of production, frequency converter carries out the adjusting of speed to motor, and by driven by motor reductor, rotation gearbox and roll, final breaker roll speed regulates and controls system, realizes the control to production efficiency.
Priority Applications (1)
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CN2013103477198A CN103394523A (en) | 2013-08-12 | 2013-08-12 | Method for rolling copper-clad aluminum busbar in frequency-conversion mode |
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CN2013103477198A CN103394523A (en) | 2013-08-12 | 2013-08-12 | Method for rolling copper-clad aluminum busbar in frequency-conversion mode |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5668520A (en) * | 1979-11-07 | 1981-06-09 | Toshiba Corp | Rolling mill speed control unit |
CN101364459A (en) * | 2008-09-10 | 2009-02-11 | 大连松辽机电设备制造有限公司 | Copper coated aluminum bus bank production method and apparatus |
CN201259800Y (en) * | 2008-09-02 | 2009-06-17 | 杨喜山 | Duplex rolling equipment for producing copper coated aluminum bus bar |
CN101585141A (en) * | 2009-07-08 | 2009-11-25 | 华鹏集团有限公司 | Composite stock compression molding process |
CN101615449A (en) * | 2009-07-24 | 2009-12-30 | 谢洪善 | The production equipment that copper clad aluminum wire continuous alloy is compound |
CN101685687A (en) * | 2009-07-24 | 2010-03-31 | 谢洪善 | Continuous metallurgical composite production process for copper-clad aluminum rows |
-
2013
- 2013-08-12 CN CN2013103477198A patent/CN103394523A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5668520A (en) * | 1979-11-07 | 1981-06-09 | Toshiba Corp | Rolling mill speed control unit |
CN201259800Y (en) * | 2008-09-02 | 2009-06-17 | 杨喜山 | Duplex rolling equipment for producing copper coated aluminum bus bar |
CN101364459A (en) * | 2008-09-10 | 2009-02-11 | 大连松辽机电设备制造有限公司 | Copper coated aluminum bus bank production method and apparatus |
CN101585141A (en) * | 2009-07-08 | 2009-11-25 | 华鹏集团有限公司 | Composite stock compression molding process |
CN101615449A (en) * | 2009-07-24 | 2009-12-30 | 谢洪善 | The production equipment that copper clad aluminum wire continuous alloy is compound |
CN101685687A (en) * | 2009-07-24 | 2010-03-31 | 谢洪善 | Continuous metallurgical composite production process for copper-clad aluminum rows |
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Addressee: Qingdao Yuanxin Bimetal Co., Ltd. Document name: Notification that Application Deemed to be Withdrawn |
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Application publication date: 20131120 |