CN103393246A - Production method of hat - Google Patents
Production method of hat Download PDFInfo
- Publication number
- CN103393246A CN103393246A CN201310316303XA CN201310316303A CN103393246A CN 103393246 A CN103393246 A CN 103393246A CN 201310316303X A CN201310316303X A CN 201310316303XA CN 201310316303 A CN201310316303 A CN 201310316303A CN 103393246 A CN103393246 A CN 103393246A
- Authority
- CN
- China
- Prior art keywords
- cap
- hat
- minute
- preparation
- materials
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to a production method of a hat. The production method comprises the steps of firstly producing two metal moulds, namely a positive mould and a negative mould which are respectively in a shape of a required hat; then placing raw materials for producing the hat into an airtight oven at the temperature of 175 DEG C and heating for 1 minute; then taking out the heated materials, placing the materials on the negative mould, then applying a force being about 100 jin by taking an air cylinder as a power device to tightly squeeze the materials of the hat between the positive mould and the negative mould, keeping the pressure constant, waiting for 1 minute, then completely loosening the positive mould and the negative mould to enable the materials not to be squeezed any longer, and taking out the materials which are molded to be in a shape the same as that of a finished product of the hat at the moment. The production method of the hat, provided by the invention, has the characteristics that the structure of the hat can be integrally molded, the production processes are reduced, the production time is saved, the dimensional accuracy of the structure of the produced hat is high, and the like.
Description
Technical field
The present invention relates to the preparation method of cap, relate in particular to a kind of preparation method of cap.
Background technology
At present, the moulding process of known cap series products is to adopt the method that hand weaving or machine are made to make, above-mentioned technology exists following defect or less than 1, hand weaving efficiency is very low, consuming time and can not one-shot forming, when producing in enormous quantities, can't guarantee the uniformity of hat-shaped size; 2, to make operation loaded down with trivial details for machine, raw material must be resolved into to a plurality of cut-parts and splice and make, can not one-shot forming; Therefore, how to address the above problem and become problem demanding prompt solution.
Summary of the invention
But the present invention provides a kind of cap sequence one-shot forming for addressing the above problem, and reduces production process, saves the production time, produces the Cap method of the physical dimension precision high of cap.
The technical scheme that the present invention addresses the above problem is: the preparation method of a kind of cap involved in the present invention is characterized in that: the preparation method concrete steps of described cap are as follows:
1) at first produce two metal dies of holotype, negative norm of required hat-shaped;
2) it is the airtight oven heat 1 minute of 175 ℃ that the raw material that will produce cap are put into temperature;
3) material that takes out after heating is placed on negative norm, then the power that applies 100 jin, a traditional unit of weight of left and right take cylinder as power set closely is squeezed between holotype and negative norm the cap material, keep that the constant wait of this pressure was totally released holotype in 1 minute again, negative norm makes it no longer to push this material, take out material, this moment, this material just fashioned into the shape the same with the cap finished product.
The preparation method of above-mentioned a kind of cap, described cap finished product is an overall structure.
The preparation method of above-mentioned a kind of cap, described cap is generally bilayer or three-decker, and its internal layer is the EVA material.
The preparation method of above-mentioned a kind of cap, described cap is outer while being flannelette, puts it into the oven heat 1.5 minutes of 175 ℃, then finalizes the design air-cooled 1 minute.
The preparation method of above-mentioned a kind of cap, described cap is outer while being PU, puts it into the oven heat 1 minute of 175 ℃, then finalizes the design air-cooled 1.5 minutes.
The preparation method of above-mentioned a kind of cap, described cap is outer while being looped fabric, puts it into the oven heat 1 minute of 175 ℃, then finalizes the design air-cooled 1 minute.
The invention has the beneficial effects as follows: the shape of cap is made into to mould, by to mould, exerting pressure the direct disposable shape that is squeezed into cap of raw material, but guaranteed the cap one-shot forming, also reduced simultaneously production process, save the production time, the physical dimension precision of batch production cap can reach 99.9%.
The specific embodiment
In order to make purpose of the present invention, technical scheme and advantage clearer, next the present invention is further elaborated.
The preparation method of a kind of cap involved in the present invention, wherein: the preparation method concrete steps of described cap are as follows:
1) at first produce two metal dies of holotype, negative norm of required hat-shaped;
2) it is the airtight oven heat 1 minute of 175 ℃ that the raw material that will produce cap are put into temperature;
3) material that takes out after heating is placed on negative norm, then the power that applies 100 jin, a traditional unit of weight of left and right take cylinder as power set closely is squeezed between holotype and negative norm the cap material, keep that the constant wait of this pressure was totally released holotype in 1 minute again, negative norm makes it no longer to push this material, take out material, this moment, this material just fashioned into the shape the same with the cap finished product.
The cap finished product is an overall structure.
Cap is generally bilayer or three-decker, and its internal layer is the EVA material, when cap adopts individual layer rattan grass material, direct heat-shaping, when adopting bilayer or trilaminate material, to put into by cap the heating of baking box the inside, dimensionally stable after the materials compacting, and smooth surface is smooth; The cool time that the material difference that is fitted in EVA outside material (skin) is placed on after the different and typing of the time length of baking box the inside heating is also different.
Cap is outer while being flannelette, puts it into the oven heat 1.5 minutes of 175 ℃, then finalizes the design air-cooled 1 minute.
Cap is outer while being PU, puts it into the oven heat 1 minute of 175 ℃, then finalizes the design air-cooled 1.5 minutes.
Cap is outer while being looped fabric, puts it into the oven heat 1 minute of 175 ℃, then finalizes the design air-cooled 1 minute.
The present invention is when concrete the use, two moulds of holotype and negative norm will be fixed on the shelf that pneumatic compression device is housed, allow wherein any one mould and the push rod of Pneumatic pressure be connected and be fixed on the below of shelf, another mould is fixed on the top of shelf, when starting Pneumatic pressure, push rod can promote connected mould with another mould closed butt joint; The quality of materials of shelf and mould is wanted to overcome this Pneumatic pressure and can not be damaged, for different materials when the heating temperature and heat time heating time all different, the Pneumatic pressure that applies and to apply duration of Pneumatic pressure also different.
The present invention is general, and the pneumatic cylinder that adopts is: the 0.1--10MPa pressure limit, diameter 50mm--100mm, stroke 150mm--500mm, (different according to hat-shaped and big or small cylinder stroke and the diameter that adopts, but pressure is identical, pressure depends on the specifications and models of air compressor machine, as long as the pressure limit of cylinder is applicable to the specification of air compressor machine).
At the production tapered cap period of the day from 11 p.m. to 1 a.m, but, because the very little the brim of a hat of the very sharp cap mouth of crown diameter is also very narrow, will adopt so the short cylinder little with diameter of stroke; Some cap cap mouth big brim is also large, and that will adopt the cylinder long with stroke that diameter is large.Pneumatic in power-equipment have relatively easy and simple to handlely, and efficiency is high, and the stable performance fault is few, can be simultaneously air-cooled etc. advantage.
In sum, the present invention is as description, makes actual sample and through repeatedly use test, from the effect of use test, provable the present invention can reach the purpose that it is expected, practical value is unquestionable.Above illustrated embodiment only is used for conveniently illustrating the present invention, not the present invention is done to any pro forma restriction, under any, in technical field, have and usually know the knowledgeable, if in the scope that does not break away from technical characterictic that the present invention carries, utilize disclosed technology contents to do the local equivalent embodiment that changes or modify, and do not break away from technical characterictic content of the present invention, all still belong in the scope of the technology of the present invention feature.
Claims (6)
1. the preparation method of a cap, it is characterized in that: the preparation method concrete steps of described cap are as follows:
1) at first produce two metal dies of holotype, negative norm of required hat-shaped;
2) it is the airtight oven heat 1 minute of 175 ℃ that the raw material that will produce cap are put into temperature;
3) material that takes out after heating is placed on negative norm, then the power that applies 100 jin, a traditional unit of weight of left and right take cylinder as power set closely is squeezed between holotype and negative norm the cap material, keep that the constant wait of this pressure was totally released holotype in 1 minute again, negative norm makes it no longer to push this material, take out material, this moment, this material just fashioned into the shape the same with the cap finished product.
2. a kind of preparation method of cap according to claim 1, is characterized in that, described cap finished product is an overall structure.
3. a kind of preparation method of cap according to claim 1, is characterized in that, described cap is generally bilayer or three-decker, and its internal layer is the EVA material.
4. a kind of preparation method of cap according to claim 1, is characterized in that, described cap is outer while being flannelette, puts it into the oven heat 1.5 minutes of 175 ℃, then finalized the design air-cooled 1 minute.
5. a kind of preparation method of cap according to claim 1, is characterized in that, described cap is outer while being PU, puts it into the oven heat 1 minute of 175 ℃, then finalized the design air-cooled 1.5 minutes.
6. a kind of preparation method of cap according to claim 1, is characterized in that, described cap is outer while being looped fabric, puts it into the oven heat 1 minute of 175 ℃, then finalized the design air-cooled 1 minute.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310316303XA CN103393246A (en) | 2013-07-25 | 2013-07-25 | Production method of hat |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310316303XA CN103393246A (en) | 2013-07-25 | 2013-07-25 | Production method of hat |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103393246A true CN103393246A (en) | 2013-11-20 |
Family
ID=49557141
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310316303XA Pending CN103393246A (en) | 2013-07-25 | 2013-07-25 | Production method of hat |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103393246A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105747343A (en) * | 2016-04-08 | 2016-07-13 | 张红伟 | Integral forming hat and manufacturing method thereof |
| CN105876971A (en) * | 2016-06-30 | 2016-08-24 | 际华三五三四制衣有限公司 | Cap molding and cooling device |
| CN106049072A (en) * | 2016-06-17 | 2016-10-26 | 浙江舜浦工艺美术品有限公司 | Making method of polyester artificial felt hat |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2193051Y (en) * | 1994-06-13 | 1995-03-29 | 林仁亮 | Compound helmet |
| CN1109308A (en) * | 1994-03-30 | 1995-10-04 | 王弘渊 | Cap forming method |
| CN101317704A (en) * | 2007-09-30 | 2008-12-10 | 晋江市三顺模具有限公司 | Disposal integral molding cap |
| JP2009041138A (en) * | 2007-08-09 | 2009-02-26 | Katamasa Corp | Hat block for hat body, device for producing hat by using the same, and assistant tool for hat production |
| CN102742957A (en) * | 2011-05-06 | 2012-10-24 | 胡国威 | Preparation method for seamless cap, and product thereof |
-
2013
- 2013-07-25 CN CN201310316303XA patent/CN103393246A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1109308A (en) * | 1994-03-30 | 1995-10-04 | 王弘渊 | Cap forming method |
| CN2193051Y (en) * | 1994-06-13 | 1995-03-29 | 林仁亮 | Compound helmet |
| JP2009041138A (en) * | 2007-08-09 | 2009-02-26 | Katamasa Corp | Hat block for hat body, device for producing hat by using the same, and assistant tool for hat production |
| CN101317704A (en) * | 2007-09-30 | 2008-12-10 | 晋江市三顺模具有限公司 | Disposal integral molding cap |
| CN102742957A (en) * | 2011-05-06 | 2012-10-24 | 胡国威 | Preparation method for seamless cap, and product thereof |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105747343A (en) * | 2016-04-08 | 2016-07-13 | 张红伟 | Integral forming hat and manufacturing method thereof |
| CN106049072A (en) * | 2016-06-17 | 2016-10-26 | 浙江舜浦工艺美术品有限公司 | Making method of polyester artificial felt hat |
| CN105876971A (en) * | 2016-06-30 | 2016-08-24 | 际华三五三四制衣有限公司 | Cap molding and cooling device |
| CN105876971B (en) * | 2016-06-30 | 2018-12-18 | 际华三五三四制衣有限公司 | Cap cooling apparatus for shaping |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102407588A (en) | Injection molding technology for acrylonitrile butadiene styrene (ABS) plastic air conditioner shell | |
| CN102407589A (en) | Cover plate injection molding technology of ABS (Acrylonitrile Butadiene Styrene) plastic washing machine | |
| CN103393246A (en) | Production method of hat | |
| CN102407587A (en) | Injection molding process for polyphenylene oxide (PPO) plastic air conditioner shell | |
| CN109382970A (en) | A kind of quick gas assisted molding precise injection molding technique and method | |
| CN203266881U (en) | Building block mold | |
| CN203919501U (en) | A kind of visual heating rotational molding device | |
| CN204892837U (en) | General gasoline engine bent axle pre forging die | |
| CN204249242U (en) | Air-conditioning filter net stamping-out injection moulding compound die | |
| CN203697529U (en) | Warm isostatic press | |
| CN204414575U (en) | A kind of wound form forming production system | |
| CN204258565U (en) | End cap group founds kludge | |
| CN205291473U (en) | Efficient plastic injection mold series | |
| CN202037861U (en) | Carrier band heating die | |
| CN205763052U (en) | A kind of press bed with self-checking function | |
| CN107160660A (en) | The compression-moulding methods and mould of carbon fiber product | |
| CN203792699U (en) | Quick molding device for irregular surface of yacht interior | |
| CN203650665U (en) | Crucible cold-press forming mould | |
| CN207931040U (en) | A kind of injection mold easy to use | |
| CN204095056U (en) | A kind of injection mold of relay1 case | |
| CN206855949U (en) | A kind of injection mold of high efficiency and heat radiation | |
| CN204431627U (en) | Circuit board package equipment | |
| CN206011562U (en) | A kind of hot pressing material removing mechanism | |
| CN204196098U (en) | A kind of graphite molded polystyrene pre-foaming machine | |
| CN206678333U (en) | Novel injection mold lamps structure |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C12 | Rejection of a patent application after its publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20131120 |