CN103393022B - A kind of preparation method of freeze-drying apple flakes - Google Patents
A kind of preparation method of freeze-drying apple flakes Download PDFInfo
- Publication number
- CN103393022B CN103393022B CN201310270061.5A CN201310270061A CN103393022B CN 103393022 B CN103393022 B CN 103393022B CN 201310270061 A CN201310270061 A CN 201310270061A CN 103393022 B CN103393022 B CN 103393022B
- Authority
- CN
- China
- Prior art keywords
- apple
- apple flakes
- drying
- freeze
- flakes
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004108 freeze drying Methods 0.000 title claims abstract description 19
- 238000002360 preparation method Methods 0.000 title claims abstract description 10
- 239000000463 material Substances 0.000 claims abstract description 27
- 238000000034 method Methods 0.000 claims abstract description 18
- 238000001035 drying Methods 0.000 claims abstract description 13
- 238000010438 heat treatment Methods 0.000 claims abstract description 13
- 230000001954 sterilising effect Effects 0.000 claims description 10
- 238000004659 sterilization and disinfection Methods 0.000 claims description 10
- 238000004140 cleaning Methods 0.000 claims description 8
- 201000010099 disease Diseases 0.000 claims description 8
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 claims description 8
- 239000003507 refrigerant Substances 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 238000005516 engineering process Methods 0.000 abstract description 13
- 238000005265 energy consumption Methods 0.000 abstract description 9
- 235000015097 nutrients Nutrition 0.000 abstract description 4
- 238000000859 sublimation Methods 0.000 abstract description 3
- 230000008022 sublimation Effects 0.000 abstract description 3
- 235000013305 food Nutrition 0.000 abstract description 2
- 230000018044 dehydration Effects 0.000 abstract 1
- 238000006297 dehydration reaction Methods 0.000 abstract 1
- 238000005057 refrigeration Methods 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 8
- 238000002425 crystallisation Methods 0.000 description 4
- 230000008025 crystallization Effects 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 3
- 230000008020 evaporation Effects 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 235000011194 food seasoning agent Nutrition 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 239000006188 syrup Substances 0.000 description 2
- 235000020357 syrup Nutrition 0.000 description 2
- 238000009777 vacuum freeze-drying Methods 0.000 description 2
- 241001466460 Alveolata Species 0.000 description 1
- 241001269238 Data Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001413 cellular effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000035807 sensation Effects 0.000 description 1
- 238000007619 statistical method Methods 0.000 description 1
- 238000005092 sublimation method Methods 0.000 description 1
Landscapes
- Storage Of Fruits Or Vegetables (AREA)
- Preparation Of Fruits And Vegetables (AREA)
Abstract
The invention discloses a kind of preparation method of freeze-drying apple flakes, relate to food processing technology field, this method is on the basis of originally traditional drying bu sublimation technique, eliminate this operation of quick-frozen, before material pushes dry storehouse 1 hour, open refrigeration system, after material advances storehouse, must vacuum be made to reach below 133.3Pa in 30 minutes, now material be frozen state.Open heating system, control the temperature of the apple flakes in dehydration between-10 DEG C to 40 DEG C, spin cycle obtains product at 14 hours, and the apple flakes moisture content of system is below 5%.The apple flakes made by this method not only overcomes drying bu sublimation technique high energy consumption, also overcomes the shortcoming that mouthfeel is not crisp, has nutrient loss few, yellow of light color, crispy in taste than the apple flakes of common oven dry simultaneously.
Description
Technical field:
The present invention relates to food processing technology field, particularly relate to a kind of preparation method utilizing drying bu sublimation equipment making apple flakes.
Background technology:
Existing dry apple manufacturing technology has three kinds, i.e. AD(hot-air seasoning), VMD(micro-wave vacuum) and FD(vacuum freeze-drying).Adopt the dry apple of drying processing and being namely generally called the making of AD method, its technological process is: apple peel, stoning, section, hot-air seasoning.Its advantage is that energy consumption is minimum, and shortcoming is that apple nutrient loss is serious, apple flakes surface drying shrinkage, shape difference, yellowish; Adopt VMD(micro-wave vacuum) remove apple moisture, its shortcoming is that apple nutrient loss is serious, and the apple flakes color that the color of apple flakes makes than AD method keeps better, but shape of product drying shrinkage, sheet shape is bad; Vacuum freeze-drying method (FD) makes apple flakes, usually adopts following technique, and raw material is selected, wash fruit sterilization, stoning, cutting, sterilization, paving dish, quick-frozen, lyophilization and packaging.Its shortcoming is that energy consumption is high, and mouthfeel is soft and not crisp, and the apple finished color after freeze-drying is pale, distortion.
Present dry apple quality problem: all there is obvious shortcoming with the apple crisp slices of AD, VMD, existing FD fabrication techniques: the apple crisp slices apple nutrient loss that AD and VMD technology is produced is serious, apple flakes surface drying shrinkage, shape and cross-color; In FD technology, quick-frozen operation is also that FD in general sense produces necessary operation, but only for apple flakes, the apple flakes that existing FD technology is produced is then the apple flakes internal structure after making freeze-drying because of this operation of quick-frozen is completely cellular, and cause apple flakes soft and not crisp, there is no crisp sensation and make its mouthfeel not good.Simultaneously on energy consumption problem: the apple flakes that existing FD technology is produced all has this operation of quick-frozen, also be that FD technology produces the high main cause of apple flakes energy consumption to the quick-frozen of apple flakes, general is all requirement Ku Wen less than-30 DEG C, quick-frozen 4---6 hours, cause energy consumption in production process too high and make FD apple flakes production cost too high.
Summary of the invention:
The object of the invention is to overcome above-mentioned technical problem and the preparation method that a kind of freeze-drying apple flakes is provided.
For achieving the above object, the technical solution used in the present invention is:
A preparation method for freeze-drying apple flakes, is characterized in that concrete steps are:
1) apple pretreatment: choose disease-free, non-rot apple, through cleaning, sterilization, mechanical or manual peeling, stalk, core part;
2) cut into slices: apple flakes apple being cut into sheet, and meet the shape required by technique;
3) paving dish is added: be laid in uniformly by apple flakes after in material disc and forward on materials vehicle shelf;
4) freeze-drying: materials vehicle is pushed dry storehouse, starts condenser system in 1 hour before apple flakes pushes dry storehouse, makes it to run well, the temperature of material recycle refrigerant reaches less than-30 DEG C, open vavuum pump group, must vacuum be made to reach below 133.3Pa in 30 minutes, now material be frozen state, open heating system, heat according to design temperature, when curve reaches unanimity, drying completes, time controling is at 12-18 hour, and obtained apple flakes moisture content is below 5%.
Draining and water dumping operation was also comprised before paving coils added step.
In described slicing step, the shape of section is sheet or fan-shaped.
Increase after slicing step and protect look step.
The invention has the beneficial effects as follows:
1) present invention eliminates this operation of quick-frozen, apple flakes its internal moisture before entering dry storehouse freeze-drying does not become tiny ice crystal just to enter freeze-drying operation in apple flakes solidified inside, dry storehouse is in the process vacuumized, apple flakes surface moisture sharply evaporates to be taken away heat that apple flakes is with (material evaporation process need absorbs heat) and apple flakes temperature is slowly declined, apple flakes internal moisture is until be down to less than 0 DEG C and enter just to start to form crystallization, at this moment crystallization is not the fine crystalline that quick-frozen operation produces, along with moisture changes sublimation process into by evaporation process in dry vacuum container, its internal moisture crystallization is increasing, until dry vacuum container just starts slowly to diminish after starting heating, therefore, the apple flakes inside that this FD technology is produced can not produce tiny uniform alveolate texture, but irregular pass structure, this structure is when dry run completes laggard dry vacuum container vacuum breaker, because inside and outside differential pressure is larger, the crisp internal structure of apple is due to irregular, a lot of hole is understood unbalance stress and subsides (if add quick-frozen operation after being destroyed, its internal crystallization is very even, the hole stayed after water sublimed also can be very even, thus be not easy to subside), normal temperature is dropped to along with temperature after delivering from godown, change software strategy into software-hardware strategy after the crisp middle sugar cooling of apple and make apple flakes crispy in taste, also freeze-drying apple crisp slices truly is just become.
2) also just because of eliminating this operation of quick-frozen, the apple flakes cost that this way is produced reduces greatly, through the contrast of technical staff, and the tried data measuring and calculating of the freeze-drying apple crisp slices made by this way, capable of reducing energy consumption about 10%; Technical staff is through following the tracks of measuring and calculating, and corresponding freeze-drying cost calculates rear reduction by 13.7% in detail.
Detailed description of the invention:
The technological means realized to make the present invention, creation characteristic, reaching object and effect is easy to understand, below in conjunction with concrete specific embodiment, setting forth the present invention further, but not being used to limit the scope of the invention.
Embodiment 1
Technological process: choose disease-free, non-rot apple---------------pack in cutting in stoning in sterilization in cleaning by paving dish---freeze-drying---.
Processing step:
1, disease-free, non-rot apple is chosen, through cleaning, sterilization, mechanical or manual peeling, stalk, core part.
2, flap-type or the shape such as fan-shaped is cut into.
3, paving dish: apple flakes is laid in material disc uniformly, after forward on materials vehicle shelf.
4, materials vehicle is pushed dry storehouse, charging starts condenser system in first 1 hour, makes it to run well, the temperature of material recycle refrigerant reaches less than-30 DEG C, open vavuum pump group, must vacuum be made to reach below 133.3Pa in 30 minutes, now material be frozen state.
5 open heating system, and heat (as table one) according to design temperature, when curve reaches unanimity, drying completes, about 14 hours.System apple flakes moisture content below 5%.
State modulator in table one frozen vacuum dryer
Embodiment 2
Technological process: choose disease-free, non-rot apple---------------pack in cutting in stoning in sterilization in cleaning by paving dish---freeze-drying---.
Processing step:
1, disease-free, non-rot apple is chosen, through cleaning, sterilization, mechanical or manual peeling, stalk, core part.
2, flap-type or the shape such as fan-shaped is cut into.
3, protect look: the apple flakes segmented is put into concentration be 10% syrup soak 20 minutes.
4, paving dish: pull apple flakes out, apple flakes is laid in material disc uniformly.
5, materials vehicle is pushed dry storehouse, charging starts condenser system in first 1 hour, makes it to run well, the temperature of material recycle refrigerant reaches less than-30 DEG C, open vavuum pump group, must vacuum be made to reach below 133.3Pa in 30 minutes, now material be frozen state.
6, open heating system, heat (as table two) according to design temperature, when curve reaches unanimity, drying completes, about 14 hours, system apple flakes finished product moisture content below 5%.
State modulator in table two frozen vacuum dryer
Embodiment 3
Technological process: choose disease-free,------------cutting---dries---paving dish---freeze-drying---packaging to non-rot apple in stoning in sterilization in cleaning.
Processing step:
1, disease-free, non-rot apple is chosen, through cleaning, sterilization, mechanical or manual peeling, stalk, core part.
2, flap-type or the shape such as fan-shaped is cut into.
3, protect look the apple flakes segmented is put into concentration be 10% syrup soak 20 minutes.
4, pull apple flakes out, apple flakes is loaded draining mesh bag, open hydro-extracting cage 1 minute.
5, paving dish: by apple flakes after water dumping, apple flakes is laid in material disc uniformly.
6, materials vehicle is pushed dry storehouse, charging starts condenser system in first 1 hour, makes it to run well, the temperature of material recycle refrigerant reaches less than-30 DEG C, open vavuum pump group, must vacuum be made to reach below 133.3Pa in 30 minutes, now material be frozen state.
7, open heating system, heat (as table three) according to design temperature, when curve reaches unanimity, drying completes, about 12 hours, system apple flakes finished product moisture content below 5%.
State modulator in table three frozen vacuum dryer
The energy consumption comparison form of the present invention and existing production technology
Applicant gathers existing production technology and carries out statistical analysis with each ten storehouse creation datas of this invention production technology and draws: make every storehouse apple crisp slices with this invention and make every storehouse apple crisp slices energy consumption cost than original production process and on average reduce by 13.0%.Detailed data is in Table 1-1.
Table 1-1
More than show and describe general principle of the present invention, principal character and advantage of the present invention.Be only the specific embodiment of the present invention; but protection scope of the present invention is not limited thereto; any those of ordinary skill in the art are in the technical scope disclosed by the present invention, and the change that can expect easily or replacement, all should be encompassed within protection scope of the present invention.Application claims protection domain is defined by appending claims and equivalent thereof.
Claims (4)
1. a preparation method for freeze-drying apple flakes, is characterized in that concrete steps are:
1) apple pretreatment: choose disease-free, non-rot apple, through cleaning, sterilization, mechanical or manual peeling, stalk, core part;
2) cut into slices: apple flakes apple being cut into sheet, and meet the shape required by technique;
3) paving dish is added: be laid in uniformly by apple flakes after in material disc and forward on materials vehicle shelf;
4) freeze-drying: materials vehicle is pushed dry storehouse, starts condenser system in 1 hour before apple flakes pushes dry storehouse, makes it to run well, the temperature of material recycle refrigerant reaches less than-30 DEG C, open vavuum pump group, must vacuum be made to reach below 133.3Pa in 30 minutes, now material be frozen state, open heating system, heat according to design temperature, when curve reaches unanimity, drying completes, time controling was at 14 hours, and obtained apple flakes moisture content is below 5%;
Described drying condition is: condenser temperature-57 DEG C ± 3, vacuum 77Pa ± 3,1-2 hour temperature of heating plate 98 DEG C, 3rd hour temperature of heating plate 85 DEG C, 4th hour temperature of heating plate 75 DEG C, 5-6 hour temperature of heating plate 65 DEG C, 7-10 hour temperature of heating plate 55 DEG C, 11-14 hour temperature of heating plate 50 DEG C.
2. the preparation method of freeze-drying apple flakes according to claim 1, is characterized in that: before paving coils added step, also comprise draining and water dumping operation.
3. the preparation method of freeze-drying apple flakes according to claim 2, is characterized in that: in described slicing step, and the shape of section is sheet or fan-shaped.
4. the preparation method of the freeze-drying apple flakes according to any one of claim 1-3, is characterized in that: increase after slicing step and protect look step.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310270061.5A CN103393022B (en) | 2013-06-28 | 2013-06-28 | A kind of preparation method of freeze-drying apple flakes |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310270061.5A CN103393022B (en) | 2013-06-28 | 2013-06-28 | A kind of preparation method of freeze-drying apple flakes |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103393022A CN103393022A (en) | 2013-11-20 |
| CN103393022B true CN103393022B (en) | 2016-04-13 |
Family
ID=49556932
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310270061.5A Active CN103393022B (en) | 2013-06-28 | 2013-06-28 | A kind of preparation method of freeze-drying apple flakes |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103393022B (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104012890A (en) * | 2013-11-30 | 2014-09-03 | 安徽恋尚你食品有限公司 | Freeze-dried apple crisp chip and preparation method thereof |
| CN103749653A (en) * | 2014-01-20 | 2014-04-30 | 丽江三川火腿有限责任公司 | Processing method of vacuum frozen snow peaches |
| CN104305161A (en) * | 2014-11-10 | 2015-01-28 | 合浦果香园食品有限公司 | Method for preventing banana pulp from browning |
| CN104381896A (en) * | 2014-11-27 | 2015-03-04 | 陕西科技大学 | Preparation method of purely natural ultrafine apple powder |
| CN107156722A (en) * | 2017-05-30 | 2017-09-15 | 胡建锋 | It is a kind of to be used for the preparation technology of outdoor freeze-dried fruit piece |
| CN111296789A (en) * | 2020-02-17 | 2020-06-19 | 甘肃省科学院生物研究所 | Method for preparing apple crisp chips by microwave vacuum drying |
| CN111802606A (en) * | 2020-07-13 | 2020-10-23 | 漳州福友食品有限公司 | Method for making freeze-dried apples |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101606557A (en) * | 2009-07-23 | 2009-12-23 | 广西壮族自治区桂林茶叶科学研究所 | A kind of new method of drying oolong |
| CN102125083A (en) * | 2010-01-20 | 2011-07-20 | 湖北新美香食品有限公司 | Processing method for performing vacuum freeze drying on apple |
| CN103005318A (en) * | 2012-12-11 | 2013-04-03 | 沈阳农业大学 | Hanfu apple chip and production method thereof |
-
2013
- 2013-06-28 CN CN201310270061.5A patent/CN103393022B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101606557A (en) * | 2009-07-23 | 2009-12-23 | 广西壮族自治区桂林茶叶科学研究所 | A kind of new method of drying oolong |
| CN102125083A (en) * | 2010-01-20 | 2011-07-20 | 湖北新美香食品有限公司 | Processing method for performing vacuum freeze drying on apple |
| CN103005318A (en) * | 2012-12-11 | 2013-04-03 | 沈阳农业大学 | Hanfu apple chip and production method thereof |
Non-Patent Citations (1)
| Title |
|---|
| 苹果脆片的防褐变研究;段江莲等;《食品研究与开发》;20071231;第28卷(第7期);102-105 * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103393022A (en) | 2013-11-20 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103393022B (en) | A kind of preparation method of freeze-drying apple flakes | |
| CN103610030B (en) | Instant dried white fungus and production method thereof | |
| CN102613283B (en) | Fruit vacuum freeze drying method | |
| CN103251088B (en) | Freeze-dry process preparation method of bulk vegetable egg flower soup base | |
| CN103238888B (en) | Preparation method of freeze-dried soup base | |
| CN102972511B (en) | Processing method of dehydrated shallot leaves | |
| CN103609663A (en) | Method for drying fruits and vegetables by using vacuum-freezing jointed differential-pressure puffing technique | |
| CN103637327B (en) | Persimmon full-fruit puree and processing method thereof | |
| CN104996934A (en) | Freeze dried abelmoschus esculentus slice preparation method | |
| CN105010689A (en) | Preparation method of strawberry sandwich chocolate | |
| CN106721915A (en) | Quick freeze drying process | |
| CN104012898A (en) | Lyophilized flavoring dendrocalamus latiflorus crisps and preparation method thereof | |
| CN101731317A (en) | Method for processing strawberry by adding sugar and freeze-drying | |
| CN106070551A (en) | A kind of method of broad bean fresh seed quick-freezing fresh-keeping processing | |
| CN109527467A (en) | A kind of process of instant dry vegetables | |
| CN104397145A (en) | Method for freeze-drying rehydration medlar | |
| CN102648773A (en) | Method for manufacturing freeze-dried shii-take egg drop soup | |
| CN102771734B (en) | Production method for vacuum bulked fruit and vegetable grains or slices | |
| CN106305989A (en) | Processing method of quick-frozen vacuum-dried juicy peach crisp chips | |
| CN104365730A (en) | Ba Mountain crisp plum crisp chips and making method thereof | |
| CN103875798A (en) | Freeze drying processing method of raspberries | |
| CN102972510A (en) | Processing method of dehydrated mountain pepper | |
| CN114586971A (en) | Method for reducing preparation energy consumption of instant white fungus soup | |
| CN105746694A (en) | Cherry freeze-drying process | |
| CN106901267A (en) | A kind of dry processing technology of fruits and vegetables ' dehydration |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20160226 Address after: 606 room 1, building 25, No. 243000, Yushan, Ma'anshan, Hunan Road, Anhui Applicant after: Hou Ye Address before: 243041 Anhui city of Ma'anshan Province Economic and Technological Development Zone No. 45 Ranlu Zhu Applicant before: Maanshan Qinjiuzhou Food Co., Ltd. |
|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20191127 Address after: 233010 No.2, third floor, No.319, zhanggongshan Road, zhanggongshan street, Yuhui District, Bengbu City, Anhui Province Patentee after: Bengbu aochuang Intellectual Property Operation Co., Ltd Address before: 606 room 1, building 25, No. 243000, Yushan, Ma'anshan, Hunan Road, Anhui Patentee before: Hou Ye |
|
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20200426 Address after: 363900 Yintang Industrial Development Zone, gunongnongnong farm, Changtai County, Zhangzhou City, Fujian Province Patentee after: ZHANGZHOU BISHAN KAISHENG FOOD Co.,Ltd. Address before: 233010 No.2, third floor, No.319, zhanggongshan Road, zhanggongshan street, Yuhui District, Bengbu City, Anhui Province Patentee before: Bengbu aochuang Intellectual Property Operation Co., Ltd |