CN103387141A - Fully-dustless material falling and discharging device of ship loader and use method thereof - Google Patents

Fully-dustless material falling and discharging device of ship loader and use method thereof Download PDF

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Publication number
CN103387141A
CN103387141A CN2013103220649A CN201310322064A CN103387141A CN 103387141 A CN103387141 A CN 103387141A CN 2013103220649 A CN2013103220649 A CN 2013103220649A CN 201310322064 A CN201310322064 A CN 201310322064A CN 103387141 A CN103387141 A CN 103387141A
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China
Prior art keywords
broken glassware
ship loader
seat
completely
discharge device
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Application number
CN2013103220649A
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CN103387141B (en
Inventor
赵盤
高鹏
周英强
王义香
王振兴
沈田兴
袁东
司凯直
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Hangzhou Aotuo electromechanical Co., Ltd
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HANGZHOU AUTO BULK MATERIALS UNLOADING EQUIPMENT CO Ltd
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Priority to CN201310322064.9A priority Critical patent/CN103387141B/en
Publication of CN103387141A publication Critical patent/CN103387141A/en
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Abstract

The invention relates to the field of machinery for material conveying and particularly relates to a fully-dustless material falling and discharging device of a ship loader and a use method thereof. According to the fully-dustless material falling and discharging device of the ship loader, a height adjustment tube, a driving-section tube, a lower end material tube and a material breaker seat are sequentially connected below a conical collection hopper; a material breaker shaft is movably connected with the material breaker seat through a bearing, a radiation-shaped radial material throwing wheel is sleeved on the material breaker shaft, and the material breaker seat is provided with an end face window and a cylindrical face window; and the lower end of the material breaker shaft extends out of the material breaker seat, and a rotary material breaker is mounted at the lower end of the material breaker shaft and is provided with vertical short teeth, end face teeth and a tooth disc window. The fully-dustless material falling and discharging device of the ship loader and the use method thereof have the advantages that the generation of dust-containing gas during ship loading is unavoidable, however, the dust-containing gas can be isolated from an external environment; one part of the dust-containing gas is processed in a closed environment by using a private small-sized dust remover; and the rest part of the dust-containing gas is discharged inside a material through the material falling and discharging device, dust is left by using the own filtering function of the material, and gas is finally discharged into the atmosphere.

Description

Ship loader is completely without dirt material bottom discharge device and using method thereof
Technical field
The present invention relates to the mechanical field for mass transport, refer in particular to a kind of ship loader completely without dirt material bottom discharge device and using method thereof.
Background technology
Make a general survey of the drawing mechanism of current all ship loaders, no matter it adheres to rigid metal suit concertina type or flexible concertina type separately, with regard to its discharging bottom, in the shipment process, bottom always exceeds a segment distance than material surface in cabin, makes material utilize this section space to collapse to surrounding under the self gravitation effect.Meanwhile the material gas that material impacting produces in gas, material that course of conveying produces and carries secretly fall disturbance air and cabin aloft also spreads to surrounding by this section space, still can not governance for reaching standard though dust exhaustor is set, affect environmental quality.
Summary of the invention
, for overcoming the above problems, the invention provides a kind of ship loader of dust that can efficiently reduce completely without dirt material bottom discharge device.
Ship loader is completely without dirt material bottom discharge device, comprise the material blanking tube that is connected with the discharging opening of shipping conveyer, the periphery of material blanking tube lower end is provided with the pulse backblowing dust exhaustor with the taper aggregate bin, and taper aggregate bin below is connected with height regulating, driving section pipe, lower end material pipe and broken glassware seat in turn; Drive the section pipe and be provided with power system, in broken glassware seat, the broken glassware axle that is in transmission connection by transmission shaft and power system is housed, broken glassware axle is flexibly connected by bearing and broken glassware seat, and on broken glassware axle, cover has radial radially crushing wheel, and broken glassware seat is provided with end face window and cylinder window; The glassware seat is stretched out brokenly in broken glassware axle lower end, and the broken glassware of convolution is equipped with in broken glassware axle lower end, and the broken glassware of convolution is provided with vertical short tooth, end-tooth and fluted disc window.
Further, described pulse backblowing dust exhaustor upper end is provided with centrifugal blower, inside is provided with filter bag, the filter bag reverse gas cleaning airduct that is furnished with suitable for reading, and end opening is provided with the taper aggregate bin.
Further, described power system comprises the motor and the sprocket wheel that is arranged on transmission shaft by chain gear.
Further, described power system is the coaxial power system that is comprised of HM Hydraulic Motor and reductor, hydraulic oil pipe, crashproof cover.
Further, described transmission shaft is connected by expanded shaft with broken glassware axle.
Further, described transmission shaft is connected by suitable coupler semi-ring and half ring set with expanded shaft respectively with broken glassware axle.
Further, described transmission shaft periphery cover has antifriction-bearing box, be provided with spacer ring between transmission shaft and antifriction-bearing box, the antifriction-bearing box end is provided with bearing gland, antifriction-bearing box is provided with bear box outward, bear box is fixed on and drives section pipe centre, lower surface, and the side that the bear box upper end arranges chain is provided with dustproof hood.
The present invention also provides a kind of shipment method of ship loader completely without dirt material bottom discharge device that use in addition.
Use the shipment method of ship loader completely without dirt material bottom discharge device, during shipment, broken glassware seat is imbedded below the material face all the time.
Further, the lower surface of the broken glassware of shipment time convolution is imbedded below the material face all the time.
Further, regulate brokenly the height of glassware seat by height regulating, perhaps by the carrying shipping conveyer of ship unloaders top and the horizontal arm luffing of discharging opening thereof, regulate height.
The present invention throws away material by the radial radially crushing wheel of broken glassware seat, the several vertical short tooth of the broken glassware periphery of convolution, during revolution can with around material mill pine, whole discharge nozzle can all around be moved in material, several end-tooths of broken glassware lower surface, not only the below material can be milled pine during revolution, make whole discharge nozzle can sink to the material deep, can also help material in drawing mechanism to enter material deep in cabin through the end face window of broken glassware seat and the fluted disc window of the broken glassware of convolution.This ship loader is pioneering both at home and abroad completely without dirt material bottom discharge device, and its main intention is: it is inevitable that the generation of 1, shipment process contains dusty gas, but itself and external environment condition can be isolated; 2, process its part with providing small-size dust remover for oneself in enclosed environment; 3, remainder enters material inside through material bottom discharge device, utilizes material self filtering function that dust is stayed, and gas finally enters atmosphere.
Description of drawings
Fig. 1 is structural representation of the present invention.
Fig. 2 is the cross-sectional view of C section in Fig. 1.
Fig. 3 is the cross-sectional view of the another kind of power system of C section in Fig. 1.
Fig. 4 is the A-A section-drawing of Fig. 2.
Fig. 5 is the B-B section-drawing of Fig. 2.
Fig. 6 is that the present invention uses schematic diagram.
1, centrifugal blower 2, reverse gas cleaning airduct 3, filter bag 4, material blanking tube 5, height regulating 6, taper aggregate bin 7, hang bearing pin 8, sealing braid connection cover 9, the broken glassware 10 of convolution, broken glassware seat 11, lower end material pipe 12, bearing 13, broken glassware axle 14, expanded shaft 15, coupler semi-ring 16, half ring set 17, bear box 18, bearing gland 19, spacer ring 20, antifriction-bearing box 21, transmission shaft 22, sprocket wheel 23, chain 24, motor 25, crushing wheel 26, dustproof hood 27, drive section pipe 28, shipping conveyer discharging opening 29, powdered granule material 30, pulse backblowing dust exhaustor 31, vertical short tooth 32, end-tooth 33, end face window 34, fluted disc window 35, cylinder window 36, HM Hydraulic Motor and reductor 37, hydraulic oil pipe 38, crashproof cover
The specific embodiment
as shown in Fig. 1-6, ship loader is completely without dirt material bottom discharge device, comprise with the discharging opening 28 of shipping conveyer by hanging bearing pin 7 and the material blanking tube 4 that is connected soft connection cover 8 and is connected, the periphery of material blanking tube 4 lower ends is provided with pulse backblowing dust exhaustor 30 with taper aggregate bin 6, and (described pulse backblowing dust exhaustor 30 comprises centrifugal blower 1, reverse gas cleaning airduct 2, filter bag 3 and taper aggregate bin 6, the periphery sealing of pulse backblowing dust exhaustor 30 upper ends and material blanking tube 4), taper aggregate bin 6 belows are connected with height regulating 5(in turn and are used for regulating the height of broken glassware seat 10, perhaps by the carrying shipping conveyer of ship unloaders top and the horizontal arm luffing of discharging opening 28 thereof, regulate height.), drive section pipe 27, lower end material pipe 11 and broken glassware seat 10(taper aggregate bin 6, height regulating 5, drive section pipe 27 and lower end material pipe 11 communicates successively); Drive section pipe 27 and be provided with power system, in broken glassware seat 10, the broken glassware axle 13 that is in transmission connection by transmission shaft 21 and power system is housed, broken glassware axle 13 is flexibly connected by bearing 12 and broken glassware seat 10, on broken glassware axle 13, cover has radial radially crushing wheel 25, and broken glassware seat 10 is provided with end face window 33 and cylinder window 35; Glassware seat 10 is stretched out brokenly in broken glassware axle 13 lower ends, and the broken glassware 9 of convolution is equipped with in broken glassware axle 13 lower ends, and the broken glassware 9 of convolution is provided with vertical short tooth 31, end-tooth 32 and fluted disc window 34.
Wherein, power system can be the motor 24 by chain 23 transmissions and the sprocket wheel 22 that is arranged on transmission shaft 21, as shown in Figure 2.Power system also can be for the coaxial power system that is comprised of HM Hydraulic Motor and reductor 36, hydraulic oil pipe 37, crashproof cover 38, as accompanying drawing 3.
Described transmission shaft 21 is connected by expanded shaft 14 with broken glassware axle 13.Described transmission shaft 21 is connected by suitable coupler semi-ring 15 and half ring set 16 with expanded shaft 14 respectively with broken glassware axle 13.
Described transmission shaft 21 periphery covers have antifriction-bearing box 20, be provided with spacer ring 19 between transmission shaft 21 and antifriction-bearing box 20, antifriction-bearing box 20 ends are provided with bearing gland 18, the outer bear box 17 that is provided with of antifriction-bearing box 20, bear box 17 is fixed on and drives section pipe 27 centres, lower surface, and the side that bear box 17 upper ends arrange chain is provided with dustproof hood 26.
A kind of shipment method of ship loader completely without dirt material bottom discharge device that use, during shipment, with ship loader be suspended from cabin top completely without dirt material bottom discharge pipe, broken glassware seat 10 is imbedded below the material face all the time.The radial radially crushing wheel 25 of broken glassware seat 10 throws away material, and the several vertical short tooth 31 of broken glassware 9 peripheries of convolution can mill pine with material on every side during revolution, and whole drawing mechanism can all around be moved in material.The present invention is specially adapted to the powdery that represents as the point-like particle or the high particulate material 29(of powder containing quantity as shown in Figure 6).
Preferably, the lower surface of the broken glassware 9 of shipment time convolution is imbedded below the material face all the time.Several end-tooths 32 of broken glassware 9 lower surfaces of convolution, not only the below material can be milled pine during revolution, make whole drawing mechanism can sink to the material deep, can also help material in drawing mechanism to enter material deep in cabin through the end face window 33 of broken glassware seat 10 and the fluted disc window 34 of the broken glassware 9 of convolution.

Claims (10)

1. ship loader is completely without dirt material bottom discharge device, comprise the material blanking tube (4) that is connected with the discharging opening (28) of shipping conveyer, it is characterized in that: the periphery of material blanking tube (4) lower end is provided with the pulse backblowing dust exhaustor (30) of band taper aggregate bin (6), and taper aggregate bin (6) below is connected with height regulating (5), driving section pipe (27), lower end material pipe (11) and broken glassware seat (10) in turn; Drive section pipe (27) and be provided with power system, in broken glassware seat (10), the broken glassware axle (13) that is in transmission connection by transmission shaft (21) and power system is housed, broken glassware axle (13) is flexibly connected by bearing (12) and broken glassware seat (10), the upper cover of broken glassware axle (13) has radial radially crushing wheel (25), and broken glassware seat (10) is provided with end face window (33) and cylinder window (35); Glassware seat (10) is stretched out brokenly in broken glassware axle (13) lower end, the broken glassware (9) of convolution is equipped with in broken glassware axle (13) lower end, and the broken glassware (9) of convolution is provided with vertical short tooth (31), end-tooth (32) and fluted disc window (34).
2. ship loader according to claim 1 is completely without dirt material bottom discharge device, it is characterized in that: described pulse backblowing dust exhaustor (30) upper end is provided with centrifugal blower (1), inside is provided with filter bag (3), filter bag (3) the reverse gas cleaning airduct (2) that is furnished with suitable for reading, end opening is provided with taper aggregate bin (6).
3. ship loader according to claim 1 and 2, completely without dirt material bottom discharge device, is characterized in that: described power system comprises by the motor (24) of chain (23) transmission and is arranged on sprocket wheel (22) on transmission shaft (21).
4. ship loader according to claim 1 and 2, completely without dirt material bottom discharge device, is characterized in that: the coaxial power system of described power system for HM Hydraulic Motor and reductor (36), hydraulic oil pipe (37), crashproof cover (38), consisting of.
5. ship loader according to claim 1 and 2, completely without dirt material bottom discharge device, is characterized in that: described transmission shaft (21) is connected by expanded shaft (14) with broken glassware axle (13).
6. ship loader according to claim 5, completely without dirt material bottom discharge device, is characterized in that: described transmission shaft (21) is connected by suitable coupler semi-ring (15) and half ring set (16) with expanded shaft (14) respectively with broken glassware axle (13).
7. ship loader according to claim 5 is completely without dirt material bottom discharge device, it is characterized in that: described transmission shaft (21) periphery cover has antifriction-bearing box (20), be provided with spacer ring (19) between transmission shaft (21) and antifriction-bearing box (20), antifriction-bearing box (20) end is provided with bearing gland (18), the outer bear box (17) that is provided with of antifriction-bearing box (20), bear box (17) is fixed on and drives section pipe (27) centre, lower surface, and the side that bear box (17) upper end arranges chain is provided with dustproof hood (26).
8. use ship loader according to claim 1 and 2, completely without the shipment method of dirt material bottom discharge device, is characterized in that: during shipment, broken glassware seat (10) is imbedded below the material face all the time.
9. use ship loader according to claim 9, completely without the shipment method of dirt material bottom discharge device, is characterized in that: during shipment, the lower surface of the broken glassware (9) of convolution is imbedded below the material face all the time.
10. according to claim 8 or claim 9 use ship loader is completely without the shipment method of dirt material bottom discharge device, it is characterized in that: regulate the height of broken glassware seat (10) by height regulating (5), perhaps by the carrying shipping conveyer of ship unloaders top and the horizontal arm luffing of discharging opening (28) thereof, regulate height.
CN201310322064.9A 2013-07-26 2013-07-26 Ship loader is completely without dirt material bottom discharge device and using method thereof Active CN103387141B (en)

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CN201310322064.9A CN103387141B (en) 2013-07-26 2013-07-26 Ship loader is completely without dirt material bottom discharge device and using method thereof

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Application Number Priority Date Filing Date Title
CN201310322064.9A CN103387141B (en) 2013-07-26 2013-07-26 Ship loader is completely without dirt material bottom discharge device and using method thereof

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CN103387141B CN103387141B (en) 2015-08-19

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103708249A (en) * 2013-12-26 2014-04-09 江苏紫石机械制造有限公司 Full-automatic dust removal funnel
CN107032145A (en) * 2017-06-01 2017-08-11 台州恒投工贸有限公司 Spiral ship unloaders intake machine
CN109675900A (en) * 2019-02-12 2019-04-26 高碑店市华北建材机械有限责任公司 A kind of environmental-protecting type full-automatic intelligent numerical control dust suction discharge device
CN109775398A (en) * 2019-01-31 2019-05-21 江苏万宝机械有限公司 A kind of environmentally friendly discharging device of ship loader

Citations (8)

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Publication number Priority date Publication date Assignee Title
DE3008382A1 (en) * 1980-03-05 1981-10-08 Pohlig-Heckel-Bleichert Vereinigte Maschinenfabriken AG, 5000 Köln Mobile vertical conveyor system - is used for unloading of ships and is equipped with vertical conveyor pipe and worm inside it, both with independent drive systems
EP0284154A1 (en) * 1987-03-25 1988-09-28 Hoogovens Groep B.V. Apparatus for the continuous extraction and conveying of bulk material
GB2264093A (en) * 1992-02-13 1993-08-18 Gutehoffnungshuette Man Material pick-up and conveying equipment
CN2601740Y (en) * 2002-11-02 2004-02-04 闽西丰力粉碎机械有限公司 Superfine internal -grading centrifugal circular grinder
CN202296211U (en) * 2011-03-03 2012-07-04 刘滨军 Drum vortex machine, bulk material suction system and ship unloading equipment
CN102642726A (en) * 2012-04-12 2012-08-22 北京国电富通科技发展有限责任公司 Long-distance pneumatic conveying direct loading-shipping system for bulk materials
CN202704606U (en) * 2012-08-02 2013-01-30 山东德奥科技有限公司 Environment-friendly powdery material car loader
CN203372856U (en) * 2013-07-26 2014-01-01 杭州奥拓散料卸船装备有限公司 Fully-dust-free bottom discharging device of ship loader

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3008382A1 (en) * 1980-03-05 1981-10-08 Pohlig-Heckel-Bleichert Vereinigte Maschinenfabriken AG, 5000 Köln Mobile vertical conveyor system - is used for unloading of ships and is equipped with vertical conveyor pipe and worm inside it, both with independent drive systems
EP0284154A1 (en) * 1987-03-25 1988-09-28 Hoogovens Groep B.V. Apparatus for the continuous extraction and conveying of bulk material
GB2264093A (en) * 1992-02-13 1993-08-18 Gutehoffnungshuette Man Material pick-up and conveying equipment
GB2264093B (en) * 1992-02-13 1994-08-17 Gutehoffnungshuette Man Material pick-up and conveying equipment
CN2601740Y (en) * 2002-11-02 2004-02-04 闽西丰力粉碎机械有限公司 Superfine internal -grading centrifugal circular grinder
CN202296211U (en) * 2011-03-03 2012-07-04 刘滨军 Drum vortex machine, bulk material suction system and ship unloading equipment
CN102642726A (en) * 2012-04-12 2012-08-22 北京国电富通科技发展有限责任公司 Long-distance pneumatic conveying direct loading-shipping system for bulk materials
CN202704606U (en) * 2012-08-02 2013-01-30 山东德奥科技有限公司 Environment-friendly powdery material car loader
CN203372856U (en) * 2013-07-26 2014-01-01 杭州奥拓散料卸船装备有限公司 Fully-dust-free bottom discharging device of ship loader

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103708249A (en) * 2013-12-26 2014-04-09 江苏紫石机械制造有限公司 Full-automatic dust removal funnel
CN107032145A (en) * 2017-06-01 2017-08-11 台州恒投工贸有限公司 Spiral ship unloaders intake machine
CN109775398A (en) * 2019-01-31 2019-05-21 江苏万宝机械有限公司 A kind of environmentally friendly discharging device of ship loader
WO2020155439A1 (en) * 2019-01-31 2020-08-06 江苏万宝机械有限公司 Environmentally friendly discharging device for ship loader
CN109675900A (en) * 2019-02-12 2019-04-26 高碑店市华北建材机械有限责任公司 A kind of environmental-protecting type full-automatic intelligent numerical control dust suction discharge device

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Effective date of registration: 20181228

Address after: 311100 Renhe Street and No. 3 Yan Road, Yuhang District, Hangzhou City, Zhejiang Province

Patentee after: HANGZHOU AOTUO ELECTROMECHANICAL TECHNOLOGY CO., LTD.

Address before: 310000 West Lake Science Park, Sandun Town, Hangzhou City, Zhejiang Province

Patentee before: Hangzhou Auto Bulk Materials Unloading Equipment Co., Ltd.

CP01 Change in the name or title of a patent holder
CP01 Change in the name or title of a patent holder

Address after: 311100 Renhe Street and No. 3 Yan Road, Yuhang District, Hangzhou City, Zhejiang Province

Patentee after: Hangzhou Aotuo electromechanical Co., Ltd

Address before: 311100 Renhe Street and No. 3 Yan Road, Yuhang District, Hangzhou City, Zhejiang Province

Patentee before: HANGZHOU AOTUO ELECTROMECHANICAL TECHNOLOGY CO., LTD.