CN103386519B - A kind of die processing unit tool and die processing method - Google Patents
A kind of die processing unit tool and die processing method Download PDFInfo
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- CN103386519B CN103386519B CN201310303498.4A CN201310303498A CN103386519B CN 103386519 B CN103386519 B CN 103386519B CN 201310303498 A CN201310303498 A CN 201310303498A CN 103386519 B CN103386519 B CN 103386519B
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Abstract
The present invention proposes a kind of die processing unit tool and die processing method, using the cylindrical work that approximates with stamp die-cutting mould size as electrode, is oppositely arranged with stamp die-cutting mould, is processed by the rotation mode set.By such scheme, mould machined electrode and electro-discharge device being connected, utilize relatively rotating of mould machined electrode and stamp die-cutting mould blank, be processed stamp die-cutting mould blank, this mode of production is higher compared to traditional mode of production mode production efficiency.
Description
Technical field
The present invention relates to stamp cross cutting field, particularly relate to a kind of die processing unit tool and the processing method of mould.
Background technology
At present, the feature that roller printing, this printing technology have simple and fast, production efficiency is high taked mostly by stamp or cross cutting for materials such as textile material such as textile material, artificial leather, paper products.But, for the manufacture of stamp cross cutting cylinder, but rest in traditional handicraft, often take is the traditional handicraft means such as casting, forging and stamping or turnning and milling plane mill even artificial engraving.This conventionally produced efficiency is low, and the steel of mould selection and hardness are restricted, far from adapting to modern society's demand to industrial automation.Therefore, it is necessary to propose a kind of novel die processing unit tool, the production efficiency of raising stamp die-cutting mould instantly.
Summary of the invention
The present invention proposes a kind of die processing unit tool, solves the problem that the processing of stamp die-cutting mould cannot be realized automatization in prior art.
The technical scheme is that and be achieved in that:
A kind of die processing unit tool, including:
Mould machined electrode, mould machined electrode is shaped as cylinder, sets on mould machined electrode outer surface
There is the mirror image pattern corresponding with stamp die-cutting mould outer surface pattern to be processed；
Can be around the electrode suppor of the mould machined electrode of own axis for supporting；
Electrode motor with mould machined electrode drive connection；
Can be around the mould rack of the stamp die-cutting mould blank of own axis for supporting；
For driving stamp die-cutting mould blank to rotate and the mould motor of setting opposing parallel with electrode suppor；
The electro-discharge device being connected with electrode suppor and mould rack respectively.
Further, described die processing unit tool also includes a control unit, and control unit is electrically connected with described electrode motor, described electro-discharge device and described mould motor respectively.
Further, described electrode motor is servomotor or motor.
Further, described mould motor is servomotor or motor.
Further, described electro-discharge device also includes the device for moving and adjusting of a spacing for adjusting described electrode suppor and described mould rack, and device for moving and adjusting is connected with described mould rack and described electro-discharge device respectively.
A kind of die processing method, comprises the following steps:
(1) starting, described in described electrode driven by motor, mould machined electrode rotates, and described in described mould driven by motor, stamp die-cutting mould blank is in and rotation direction reverse motions identical with the angular velocity that mould machined electrode rotates, and described electro-discharge device starts；
(2) described electrode suppor moves along mould machined electrode axis vertical direction to mould rack, stops mobile, depending on preset distance is according to the picture on surface degree of depth of the stamp die-cutting mould of required processing after mobile preset distance；
(3) stamp die-cutting mould blank circumferential outer surface machines, and terminates.
A kind of die processing method, comprises the following steps:
(1) described electro-discharge device starts, described electrode suppor moves along described mould machined electrode axis vertical direction to described mould rack, initial position is reset into again, depending on wherein preset distance is according to the picture on surface degree of depth of the stamp die-cutting mould of required processing after mobile preset distance；
(2) judge whether described stamp die-cutting mould blank circumferential outer surface machines: if it is not, then perform step (3)；The most then perform step (4)；
(3) described electrode driven by motor mould machined electrode rotates the angle preset, described mould driven by motor stamp die-cutting mould blank rotates the angle preset in the direction contrary with mould machined electrode rotation direction, repeats step (1) and step (2)；
(4) stamp die-cutting mould blank circumferential outer surface machines, and terminates.
Further, following pre-treatment step is the most also included:
(1) making cross section is circular mould machined electrode, makes mould machined electrode corresponding with stamp die-cutting mould size, and is carved with the mirror image pattern corresponding with stamp die-cutting mould picture on surface on mould machined electrode；
(2) mould machined electrode is arranged on the electrode suppor of described die processing unit tool, and stamp die-cutting mould blank is arranged on mould rack.
By such scheme, the present invention is reached to provide the benefit that:
Mould machined electrode and electro-discharge device being connected, utilize relatively rotating of mould machined electrode and stamp die-cutting mould blank, be processed stamp die-cutting mould blank, this mode of production is higher compared to traditional mode of production mode production efficiency.
Accompanying drawing explanation
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, the accompanying drawing used required in embodiment or description of the prior art will be briefly described below, apparently, accompanying drawing in describing below is only some embodiments of the present invention, for those of ordinary skill in the art, on the premise of not paying creative work, it is also possible to obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is the operation principle structural representation of the present invention a kind of die processing unit one embodiment of tool；
Fig. 2 is that a kind of die processing unit tool shown in Fig. 1 is along the close-up schematic view in A direction；
Fig. 3 is the flow chart of the first die processing method of the present invention；
Fig. 4 is the flow chart of the second die processing method of the present invention.
In figure, 1 is control unit, and 2 is electro-discharge device, and 3 is mould motor, and 4 is mould machined electrode, and 5 is electrode suppor, and 6 is electrode motor, and 7 is mould rack, and 8 is stamp die-cutting mould blank.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is only a part of embodiment of the present invention rather than whole embodiments.Based on the embodiment in the present invention, the every other embodiment that those of ordinary skill in the art are obtained under not making creative work premise, broadly fall into the scope of protection of the invention.
One die processing unit tool of the present invention shown in Figure 1, including: electrode motor 6, mould motor 3, mould machined electrode 4, electrode suppor 5, mould rack 7, control unit 1 and electro-discharge device 2.
The cross section of mould machined electrode 4 is circular, it is preferable that mould machined electrode 4 cylindrically shaped, and the mirror image pattern that need to be printed on stamp die-cutting mould blank 8 outer surface is pre-machined on mould machined electrode 4 outer surface.Stamp die-cutting mould blank radial dimension is consistent with stamp die-cutting mould blank with axial length dimension, so can reach best processing effect.Mould machined electrode 4 is installed on electrode suppor 5, and mould machined electrode 4 can be rotated around mould machined electrode 4 axis.Stamp die-cutting mould blank 8 is arranged on mould rack 7, and can rotate around the axis of stamp die-cutting mould blank 8.
Electrode motor 6 and mould machined electrode 4 drive connection, mould motor 3 and stamp die-cutting mould blank 8 drive connection.Electro-discharge device 2 is connected with electrode suppor 5 and mould rack 7 respectively, and sustainable mould machined electrode 4 and stamp die-cutting mould blank 8 are exported pulse make mould machined electrode 4 stamp die-cutting mould blank 8 can be carried out electric discharge corrosion.Mould rack 7 position is corresponding with electrode suppor 5 so that mould machined electrode 4 axis is parallel corresponding with stamp die-cutting mould blank 8 axial location.In the present embodiment, electrode motor 6 and mould motor 3 are all motor, motor be prone to location, and can by control wave thus control the rotating speed of each motor and the angle of rotation, it is easy to regulation.Electrode motor 6 and mould motor 3 can also be all servomotor, can reach easily controllable effect equally, and the change of such structure still falls under the scope of the present invention.
Described electro-discharge device 2 also includes device for moving and adjusting (diagram does not provides).Device for moving and adjusting (diagram is not given) includes motor and the drive mechanism being connected with motor, and drive mechanism can be one or more in gear drive, belt wheel transmission mechanism, chain wheel driving mechanism, screw nut driving mechanism or rack and pinion drive mechanism.Drive mechanism is also connected with electrode suppor 5, and electrode suppor 5 can move along the direction vertical with mould machined electrode 4 axis under the drive of device for moving and adjusting (diagram is not given).Device for moving and adjusting (diagram is not given) is connected with electro-discharge device, and the start and stop of the motor of device for moving and adjusting (diagram is not given) are controlled by electro-discharge device 2.
Control unit 1 is connected with electrode motor 6, electro-discharge device 2 and mould motor 3 respectively, and the start and stop of each motor, the most controlled unit of start and stop 1 of electro-discharge device 2 are controlled.Electrode motor 6 and mould motor 3 can also carry out positioning and speed governing under the control of control unit 1, thus ensure that each motor can keep synchronous axial system and stopping, thus improve machining accuracy, and improve automaticity.
Under in working order, by control unit 1 input instruction, control unit 1 sends signal after processing makes electrode motor 6 and mould motor 3 start, electrode motor 6 driven mold machined electrode 4 rotates, mould motor 3 drives stamp die-cutting mould blank 8 in rotation reciprocal with mould machined electrode 4, and control unit 1 sends signal and makes electro-discharge device 2 start simultaneously.Device for moving and adjusting (diagram is not given) drives electrode suppor 5 to move to mould rack 7.Electro-discharge device 2 voltage pulse output, makes the relief pattern on mould machined electrode 4 surface taper off to a point electric discharge, corrodes stamp die-cutting mould blank 8 surface, the stamp die-cutting mould pattern required for formation.The rotation direction of mould machined electrode 4 and stamp die-cutting mould blank 8 is contrary as in figure 2 it is shown, thus do not have the problem that chip removal is obstructed.The most again because mould machined electrode 4 is all constantly rotating with stamp die-cutting mould blank 8, stamp die-cutting mould blank 8 surface same point can experience multiple discharge corrosion, thus the precision processed is higher.Electrode motor 6 and mould motor 3 can be formed under control unit 1 controls and rotate continuously or intermittent rotary.Mould machined electrode 4 is slowly near stamp die-cutting mould blank 8 under the drive of device for moving and adjusting, and cutting output the most from less to more, thus is effectively increased machining accuracy.
One embodiment of the first die processing method of the present invention shown in Figure 3, comprises the following steps:
Step S1: it is circular mould machined electrode 4 that stamp die-cutting mould according to demand makes corresponding cross section, mould machined electrode carves the mirror image pattern corresponding with stamp die-cutting mould blank 8 picture on surface, i.e. identical with the textile material that stamp die-cutting mould blank 8 is processed pattern on mould machined electrode 4.As when manifesting " soil field " printed words on needs textile material, the pattern of the required processing in stamp die-cutting mould blank 8 surface is " field soil ", and mould machined electrode 4 surface needs the pattern of processing to be " soil field ".
Step S2: mould machined electrode 4 is arranged on the electrode suppor 5 of described die processing unit tool, and select suitable stamp die-cutting mould blank 4 to be arranged on mould rack 7.Debug after being respectively mounted, it is ensured that mould machined electrode 4 and stamp die-cutting mould blank 8 can be rotated around respective axis, and rotation uniformly occurs without catching phenomenon.
Step S3: electrode motor 6 driven mold machined electrode 4 rotates, mould motor 3 drives stamp die-cutting mould blank 8 to rotate in the direction contrary with mould machined electrode 4 rotation direction.The angular velocity that mould machined electrode rotates with described stamp die-cutting mould blank is identical.Depending on described angular velocity can be according to required machining accuracy, can be adjusted by control unit 1.Preferably, the velocity of rotation of stamp die-cutting mould blank 8 and mould machined electrode 4 is 1r/min.
Step S4: starting electro-discharge device 2 and start working, electro-discharge device 2 carries pulse voltage to mould machined electrode 4 and stamp die-cutting mould blank 8 after starting respectively.
Step S5: start described device for moving and adjusting (diagram does not provides), electrode suppor 5 vertical direction along mould machined electrode 4 axis under device for moving and adjusting (diagram be not given) drives moves a preset distance near mould rack 7, depending on preset distance is according to the required processing graphic pattern degree of depth.Now mould machined electrode 4 starts to discharge stamp die-cutting mould blank 8, corrodes stamp die-cutting mould blank 8 surface, thus processes desirable pattern.Mould machined electrode 4 slowly near stamp die-cutting mould blank 8, thus forms the cutting output to stamp die-cutting mould blank 8 the most from less to more under the drive of device for moving and adjusting (diagram do not provide), thus is effectively increased machining accuracy.
Step S6: after completion of processing, closes the pulse voltage output device of described electro-discharge device 2, starts device for moving and adjusting (diagram does not provides), and driven mold machined electrode 4 moves away from stamp die-cutting mould blank 8, stops each motor rotation.
One embodiment of the second die processing method of the present invention shown in Figure 4, comprises the following steps:
Step T1: it is circular mould machined electrode 4 that stamp die-cutting mould according to demand makes corresponding cross section, mould machined electrode carves the mirror image pattern corresponding with stamp die-cutting mould blank 8 picture on surface, i.e. identical with the textile material that stamp die-cutting mould blank 8 is processed pattern on mould machined electrode 4.As when manifesting " soil field " printed words on needs textile material, the pattern of the required processing in stamp die-cutting mould blank 8 surface is " field soil ", and mould machined electrode 4 surface needs the pattern of processing to be " soil field ".
Step T2: mould machined electrode 4 is arranged on the electrode suppor 5 of described die processing unit tool, and select suitable stamp die-cutting mould blank 4 to be arranged on mould rack 7.Debug after being respectively mounted, it is ensured that mould machined electrode 4 and stamp die-cutting mould blank 8 can be rotated around respective axis, and rotation uniformly occurs without catching phenomenon.
Step T3: starting electro-discharge device 2 and start working, electro-discharge device 2 carries pulse voltage to mould machined electrode 4 and stamp die-cutting mould blank 8 after starting respectively.
Step T4: start described device for moving and adjusting (diagram does not provides), electrode suppor 5 vertical direction along mould machined electrode 4 axis under device for moving and adjusting (diagram be not given) drives stops, depending on preset distance is according to the required processing graphic pattern degree of depth after mould rack 7 moves a preset distance.When device for moving and adjusting (diagram is not given) starts, electro-discharge device 2 starts stamp die-cutting mould blank 8 carries out corrosion processing of discharging, and when electrode suppor 5 completes preset distance, electro-discharge device 2 completes corrosion processing of discharging.
Step T5: electro-discharge device 2 stops, device for moving and adjusting (diagram is not given) starts and recovers to initial position.
Step T6: judge whether stamp die-cutting mould blank 8 outer surface machines: the most then perform step T8；If it is not, then perform step T7.
Step T7: electrode motor 6 driven mold machined electrode 4 rotates, mould motor 3 drives stamp die-cutting mould blank 8 to rotate in the direction relative with mould machined electrode 4 rotation direction.Mould machined electrode 4 and one predetermined angular rear electrode motor 6 of the mutually opposing rotation of stamp die-cutting mould blank 8 and mould motor 3 stop operating.Described predetermined angular can be adjusted by control unit 1, it is preferable that predetermined angular is 1 °.
Step T8: stamp die-cutting mould blank 8 outer surface machines, each parts stop.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all within the spirit and principles in the present invention, any modification, equivalent substitution and improvement etc. made, should be included within the scope of the present invention.
Claims (8)
1. a die processing unit tool, it is characterised in that including:
Mould machined electrode, mould machined electrode is shaped as cylinder, sets on mould machined electrode outer surface
There is the mirror image pattern corresponding with stamp die-cutting mould outer surface pattern to be processed；
Can be around the electrode suppor of the mould machined electrode of own axis for supporting；
Electrode motor with mould machined electrode drive connection；
Can be around the mould rack of the stamp die-cutting mould blank of own axis for supporting；
For driving stamp die-cutting mould blank to rotate and the mould motor of setting opposing parallel with electrode suppor；
The electro-discharge device being connected with electrode suppor and mould rack respectively.
2. a kind of die processing unit tool as claimed in claim 1, it is characterised in that: described die processing unit
Tool also includes a control unit, control unit respectively with described electrode motor, described electro-discharge device and institute
State mould motor to be electrically connected with.
3. a kind of die processing unit tool as claimed in claim 2, it is characterised in that: described electrode motor is
Servomotor or motor.
4. a kind of die processing unit tool as claimed in claim 2, it is characterised in that: described mould motor is
Servomotor or motor.
5. a kind of die processing unit tool as according to any one of claim 1 to 4, it is characterised in that:
Described electro-discharge device also includes one for the spacing that adjusts described electrode suppor and described mould rack
Device for moving and adjusting, device for moving and adjusting is connected with described mould rack and described electro-discharge device respectively.
6. a processing method for the die processing unit tool as according to any one of claim 1 to 5, its
It is characterised by, comprises the following steps:
(1) starting, described in described electrode driven by motor, mould machined electrode rotates, described mould driven by motor
Described stamp die-cutting mould blank is in and rotation identical with the angular velocity that mould machined electrode rotates
Motion in opposite direction, described electro-discharge device starts；
(2) described electrode suppor moves along mould machined electrode axis vertical direction to mould rack, mobile pre-
Stopping mobile after set a distance, preset distance is according to the exterior view of the stamp die-cutting mould of required processing
Depending on the case degree of depth；
(3) stamp die-cutting mould blank circumferential outer surface machines, and terminates.
7. a processing method for the die processing unit tool as described in any one of claim 1 to 5, it is special
Levy and be, comprise the following steps:
(1) described electro-discharge device starts, and described electrode suppor is along described mould machined electrode axis Vertical Square
Move to described mould rack, after mobile preset distance, reset into initial position again, the most in advance
Depending on set a distance is according to the picture on surface degree of depth of the stamp die-cutting mould of required processing；
(2) judge whether described stamp die-cutting mould blank circumferential outer surface machines: if it is not, then perform
Step (3)；The most then perform step (4)；
(3) described electrode driven by motor mould machined electrode rotates the angle preset, described mould driven by motor
Stamp die-cutting mould blank rotates in the direction contrary with mould machined electrode rotation direction and presets
Angle, repeat step (1) and step (2)；
(4) stamp die-cutting mould blank circumferential outer surface machines, and terminates.
Processing method the most as claimed in claims 6 or 7, it is characterised in that the most also include with
Lower pre-treatment step:
(1) making cross section is circular mould machined electrode, makes mould machined electrode and stamp die-cutting mould
Size is corresponding, and is carved with corresponding with stamp die-cutting mould picture on surface on mould machined electrode
Mirror image pattern；
(2) mould machined electrode is arranged on the electrode suppor of described die processing unit tool, and by stamp mould
Cut die blank to be arranged on mould rack.
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| CN201310303498.4A CN103386519B (en) | 2013-07-18 | 2013-07-18 | A kind of die processing unit tool and die processing method |
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| CN201310303498.4A CN103386519B (en) | 2013-07-18 | 2013-07-18 | A kind of die processing unit tool and die processing method |
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| CN103386519B true CN103386519B (en) | 2016-08-10 |
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| CN105014167B (en) * | 2015-07-30 | 2018-06-15 | 安阳工学院 | A kind of die processing unit tool and its processing method |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN87209286U (en) * | 1987-06-17 | 1988-01-27 | 青岛印染厂 | Impact graving device for printing roller by electrically controlled mould |
| CN1371775A (en) * | 2001-01-31 | 2002-10-02 | 东南工具及模具有限公司 | Mould for casting golf club handle and method thereof |
| CN1559734A (en) * | 2004-03-10 | 2005-01-05 | 温州洁瓴不锈钢制品有限公司 | Processing method machining surface pattern of mould cavity |
| CN203495356U (en) * | 2013-07-18 | 2014-03-26 | 何泽雄 | Mold processing machine |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002233981A (en) * | 2001-02-05 | 2002-08-20 | Matsushita Electric Ind Co Ltd | Method for manufacturing sucking nozzle |
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2013
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN87209286U (en) * | 1987-06-17 | 1988-01-27 | 青岛印染厂 | Impact graving device for printing roller by electrically controlled mould |
| CN1371775A (en) * | 2001-01-31 | 2002-10-02 | 东南工具及模具有限公司 | Mould for casting golf club handle and method thereof |
| CN1559734A (en) * | 2004-03-10 | 2005-01-05 | 温州洁瓴不锈钢制品有限公司 | Processing method machining surface pattern of mould cavity |
| CN203495356U (en) * | 2013-07-18 | 2014-03-26 | 何泽雄 | Mold processing machine |
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