CN103381643B - Fiber rapier loom reed and manufacture method thereof - Google Patents
Fiber rapier loom reed and manufacture method thereof Download PDFInfo
- Publication number
- CN103381643B CN103381643B CN201310263475.5A CN201310263475A CN103381643B CN 103381643 B CN103381643 B CN 103381643B CN 201310263475 A CN201310263475 A CN 201310263475A CN 103381643 B CN103381643 B CN 103381643B
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- CN
- China
- Prior art keywords
- component
- dent
- rapier loom
- manufacture method
- mould
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000000835 fiber Substances 0.000 title claims abstract description 26
- 238000000034 method Methods 0.000 title claims abstract description 25
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 235000014676 Phragmites communis Nutrition 0.000 title abstract 6
- HECLRDQVFMWTQS-RGOKHQFPSA-N 1755-01-7 Chemical compound C1[C@H]2[C@@H]3CC=C[C@@H]3[C@@H]1C=C2 HECLRDQVFMWTQS-RGOKHQFPSA-N 0.000 claims abstract description 15
- 238000002347 injection Methods 0.000 claims abstract description 12
- 239000007924 injection Substances 0.000 claims abstract description 12
- 239000003054 catalyst Substances 0.000 claims abstract description 11
- 239000012190 activator Substances 0.000 claims abstract description 10
- 239000000203 mixture Substances 0.000 claims abstract description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N toluene Substances CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims description 6
- 238000007493 shaping process Methods 0.000 claims description 4
- 239000000243 solution Substances 0.000 claims description 4
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 3
- IPSRAFUHLHIWAR-UHFFFAOYSA-N zinc;ethane Chemical compound [Zn+2].[CH2-]C.[CH2-]C IPSRAFUHLHIWAR-UHFFFAOYSA-N 0.000 claims description 3
- 150000001875 compounds Chemical class 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 8
- 238000010107 reaction injection moulding Methods 0.000 abstract description 5
- 238000005516 engineering process Methods 0.000 abstract description 4
- 239000004744 fabric Substances 0.000 abstract description 4
- 238000006116 polymerization reaction Methods 0.000 abstract description 2
- 244000273256 Phragmites communis Species 0.000 abstract 2
- HECLRDQVFMWTQS-UHFFFAOYSA-N Dicyclopentadiene Chemical compound C1C2C3CC=CC3C1C=C2 HECLRDQVFMWTQS-UHFFFAOYSA-N 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 4
- 229920000742 Cotton Polymers 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000036632 reaction speed Effects 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Landscapes
- Looms (AREA)
Abstract
The invention discloses a fiber rapier loom reed and a manufacture method thereof. An A component and a B component are adopted, the weight ratio of the A component to the B component is 1:1, the component A and the component B are mixed through an injection machine mixing head, then the mixture is injected into a reed mould, the mixture has the polymerization reactions and forms in the mould, and the fiber rapier loom reed is obtained. The A component is composed of dicyclopentadiene and a main catalyst, and the B component is composed of dicyclopentadiene and an activator. The double-component reaction injection moulding technology is adopted, thus processing process is largely shortened, processing speed is largely increased and the production cost is reduced. The physical and mechanical properties of the materials can fully satisfy the usage requirement of the reeds, phenomenon of friction pilling and yarn break between the reeds and the fiber yarns no longer exists, and the appearance and quality of the fabrics are guaranteed.
Description
Technical field
The present invention relates to loom structure, more particularly to a kind of fiber rapier loom dent and
Its manufacture method.
Background technology
The dent of existing use is steel matter, easy and fiber wire friction in weaving process,
Make fiber wire fluffing, balling-up, broken string, have a strong impact on outward appearance and the quality of fiber cloth.
Content of the invention
(One)Technical problem to be solved
It is an object of the invention to provide a kind of can reach traditional design requirement be avoided that again by
Make the generation of fiber wire fluffing, short silk phenomenon in friction, there is low cost, intensity simultaneously again
High, corrosion-resistant, smooth, morphotropism is little, is not affected by environment temperature and humidity, beautiful outline form
Sight, the new dent of strong applicability.
(Two)Technical scheme
In order to solve above-mentioned technical problem, the present invention provides a kind of fiber rapier loom dent system
Make method, using A, B component, be 1 according to two components by weight:1 ratio, passes through
It is injected in dent mould after the mixing of injector mixing head, polymerisation occurs and becomes in mould
Type, forms required fiber rapier loom dent;Wherein, component A be dicyclopentadiene and
Major catalyst, B component is dicyclopentadiene and activator.
Wherein, described major catalyst is WCI6/TiCI4Toluene solution containing phenol;Described activator is
Et2AICI/Et2Zn.
Wherein, in component A, the weight of dicyclopentadiene and major catalyst is than for 1000:
1~1000:2.
Wherein, in B component, the weight ratio of dicyclopentadiene and activator is:1000:
0.5~1000:1.
Wherein, when A, the mixture of B component are injected in dent mould, injection pressure is
0.4~0.6MPa;Mold cavity temperature 70 C~75 DEG C;Mandrel temperatures are 80 DEG C~90 DEG C;Mould
Tool mold clamping force 0.2-0.4Mpa;Injection speed is 1.8-3.5Kg/s.
Wherein, when A, the mixture of B component are injected in dent mould, injection pressure is
0.5Mpa;73 DEG C of mold temperature;Mandrel temperatures are 85 DEG C;Mold clamping force 0.3MPa;Injection speed
Spend for 2.5Kg/s.
Wherein, dent shaping time in mould is 2~5 minutes.
Present invention also offers a kind of fiber rapier loom dent, it is described in any of the above-described
Manufacture method be obtained.
(Three)Beneficial effect
Fiber rapier loom dent and its manufacture method that technique scheme is provided, adopt
Two-part reaction injection molding technique, highly shortened work flow and speed, reduces system
Cause this, the physical and mechanical properties of material itself can meet the use requirement of dent, solve former
The friction fluffing of dent and fiber wire, fracture of wire phenomenon are it is ensured that the outward appearance weaved cotton cloth and quality.
Specific embodiment
With reference to embodiment, the specific embodiment of the present invention is described in further detail.
Following examples are used for the present invention is described, but are not limited to the scope of the present invention.
The present embodiment dent adopts dicyclopentadiene(DCPD), by reaction injection molding method
Make.Comprise steps that:
Step 1:A, B two of being mixed to form by DCPD respectively component is mixed by injector
Syncephalon mixes, and is injected into generation polymerisation in mold cavity with reaction injection molding machine;
Step 2:After dent sizing, with core-removing device, core is deviate from from die cavity.
In above-mentioned steps 1, before DCPD component being injected into the die cavity of mould, will
Mould and core are combined into whole mould bases and rise, and tilt 45 degree.Rise frame purpose be in order that
Material regular distribution as far as possible after DCPD mixing material entrance die cavity, and avoid producing gas
Bubble.
In the preparation method of above-mentioned dent, component A is dicyclopentadiene and major catalyst;B group
It is divided into dicyclopentadiene and activator, the weight of described A, B bi-component is than for 1:1.Wherein,
Major catalyst is WCI6/TiCI4Toluene solution containing phenol, rises and improves reaction speed, when reducing reaction
Between effect, activator be Et2AICI/Et2Zn, acts the degree of polymerization improving reaction and heat resistance,
Make reaction more abundant, obtain the cross-linked structure of excellent performance.If not using major catalyst and work
Agent, reaction can not fully be carried out, and cannot get the polymerizate of excellent performance.
In component A, the weight of dicyclopentadiene and major catalyst is than for 1000:1~1000:2;
In component B, the weight ratio of dicyclopentadiene and activator is:1000:0.5~1000:1.
In the step 1 of said method;Injection pressure is 0.4~0.6MPa;Mold cavity temperature
70 DEG C~75 DEG C of degree;Mandrel temperatures are 80 DEG C~90 DEG C;Mould mold clamping force 0.2-0.4MPa;Note
Firing rate degree is 1.8-3.5Kg/s.Preferably, injection pressure is 0.5MPa;Mold cavity temperature
73℃;Mandrel temperatures are 85 DEG C;Mould mold clamping force 0.3MPa;Injection speed is 2.5Kg/s,
Under this process conditions, 120 DEG C of heat distortion temperature can be obtained;Modulus of elasticity in static bending 1800Mpa;
Cantilever beam impact strength 6.72N/m;Tensile strength 450Kgf/cm2;In 10%HCI and
In 40%NaoH solution, weight does not change;And the more excellent product of pore-free.
In said method step 2;Dent shaping time is 2~5 minutes, preferably 3 minutes,
It is capable of dent and reach effective intensity within the effective time.
The present embodiment further provides a kind of fiber arrow shaft prepared by above-mentioned manufacture method
Loom dent.
The preparation method of DCPD dent of the present invention, using reaction injection molding processing method, plus
Work process one-shot forming, substantially reduces work flow, improves process velocity;The present invention adopts
It is material with DCPD, material cost is significantly less than noble alloy, greatly reduce the former material of dent
Material cost, and be obtained dent intensity height, abrasion-resistant, corrosion-resistant have excellent rigidity and
Impact strength, Applicable temperature scope is wide, heat-resist, and avoids due to dent and fibre
The dimension friction of silk and produce fluffing, balling-up, the phenomenon such as fracture of wire is it is ensured that the outward appearance weaved cotton cloth and matter
Amount.
The above is only the preferred embodiment of the present invention it is noted that leading for this technology
For the those of ordinary skill in domain, on the premise of without departing from the technology of the present invention principle, acceptable
Make some improvement and replace, these improve and replace and also should be regarded as protection scope of the present invention.
Claims (8)
1. a kind of fiber rapier loom dent manufacture method is it is characterised in that adopt A, B
Component, is 1 according to two components by weight:1 ratio, after injector mixing head mixes
It is injected in dent mould, polymerisation and shaping occur in mould, forms required fiber
Rapier loom dent;Wherein, component A is dicyclopentadiene and major catalyst, and B component is
Dicyclopentadiene and activator.
2. fiber rapier loom dent manufacture method as claimed in claim 1, its feature
It is, described major catalyst is WCI6And TiCI4Toluene solution containing phenol;Described activator is
Et2AICI and Et2Zn complex chemical compound.
3. fiber rapier loom dent manufacture method as claimed in claim 2, its feature
It is, in component A, the weight of dicyclopentadiene and major catalyst is than for 1000:1~1000:
2.
4. fiber rapier loom dent manufacture method as claimed in claim 2, its feature
It is, in B component, the weight ratio of dicyclopentadiene and activator is:1000:0.5~1000:
1.
5. fiber rapier loom dent manufacture method as claimed in claim 1, its feature
It is, when A, the mixture of B component are injected in dent mould, injection pressure is
0.4~0.6MPa;Mold cavity temperature 70 C~75 DEG C;Mandrel temperatures are 80 DEG C~90 DEG C;Mould
Tool mold clamping force 0.2-0.4Mpa;Injection speed is 1.8-3.5Kg/s.
6. fiber rapier loom dent manufacture method as claimed in claim 5, its feature
It is, when A, the mixture of B component are injected in dent mould, injection pressure is 0.5Mpa;
73 DEG C of mold temperature;Mandrel temperatures are 85 DEG C;Mold clamping force 0.3MPa;Injection speed is
2.5Kg/s.
7. fiber rapier loom dent manufacture method as claimed in claim 1, its feature
It is, dent shaping time in mould is 2~5 minutes.
8. a kind of fiber rapier loom dent is it is characterised in that by claim 1-7
Manufacture method described in any one is obtained.
Priority Applications (1)
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CN201310263475.5A CN103381643B (en) | 2013-06-27 | 2013-06-27 | Fiber rapier loom reed and manufacture method thereof |
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Application Number | Priority Date | Filing Date | Title |
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CN201310263475.5A CN103381643B (en) | 2013-06-27 | 2013-06-27 | Fiber rapier loom reed and manufacture method thereof |
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Publication Number | Publication Date |
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CN103381643A CN103381643A (en) | 2013-11-06 |
CN103381643B true CN103381643B (en) | 2017-02-08 |
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CN201310263475.5A Expired - Fee Related CN103381643B (en) | 2013-06-27 | 2013-06-27 | Fiber rapier loom reed and manufacture method thereof |
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Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107429448B (en) * | 2015-05-08 | 2019-03-15 | Ykk株式会社 | Manufacturing method, mold, mold and the accessory unit of reed |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1483875A (en) * | 2002-08-01 | 2004-03-24 | ����Թ�ҵ��ʽ���� | Reed for weaving |
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1483875A (en) * | 2002-08-01 | 2004-03-24 | ����Թ�ҵ��ʽ���� | Reed for weaving |
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Effective date of registration: 20200612 Address after: 101312 No.5, Anxiang street, Airport Industrial Zone, Shunyi District, Beijing Patentee after: BEIJING BLUESTAR CLEANING Co.,Ltd. Address before: 101318, serenity Road, B District, Shunyi District Airport Industrial Zone, Beijing, 5 Patentee before: BLUE STAR (BEIJING) SPECIAL FIBER TECHNOLOGY R & D CENTER Co.,Ltd. |
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CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170208 |